Functional copolymer/organo‐MMT nanoarchitectures. II. Dynamic mechanical behavior of poly(MA‐co‐BMA)s‐organo‐MMT clay nanocomposites

Functional copolymer/organo‐silicate [N,N′‐dimethyldodecyl ammonium cation surface modified montmorillonite (MMT)] layered nanocomposites have been synthesized by interlamellar complex‐radical copolymerization of preintercalated maleic anhydride (MA)/ organo‐MMT complex as a ‘nano‐reactor’ with n‐butyl methacrylate (BMA) as an internal plasticization comonomer in the presence of radical initiator. Synthesized copolymers and their nanocomposites were investigated by dynamic mechanic analysis, X‐ray diffraction, SEM, and TEM methods. It was found that nanocomposite dynamic mechanical properties strongly depend on the force of interfacial MA … organo‐MMT complex formation and the amount of flexible n‐butyl ester linkages. An increase in both of these parameters leads to enhanced intercalation and exfoliation in situ processes of copolymer chains and the formation of hybrid nanocomposites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synthesis and properties of polyimide (containing naphthalene) nanocomposites with organo‐modified montmorillonites

2,7‐Bis(4‐aminophenoxy) naphthalene (BAPN), a naphthalene‐containing diamine, was synthesized and polymerized with a 3,3′,4,4′‐benzophenone tetracarboxylic dianhydride (BTDA) to obtain a polyimide (PI) via thermal imidization. To enhance the thermal and mechanical properties of the polymer, PI–Montmorillonite (MMT) nanocomposites were prepared from a DMAc solution of poly(amic acid) and a DMAc dispersion of MMT, which were organo‐modified with various amounts of n‐dodecylamine (DOA) or cetylpyridium chloride (CPC). FTIR, XRD, and TEM (transmission electron microscopy) were used to verify the incorporation of the modifying agents into the clay structure and the intercalation of the organoclay into the PI matrix. Results demonstrated that the introduction of a small amount of MMT (up to 5%) led to the improvement in thermal stability and mechanical properties of PI. The decomposition temperature of 5% weight loss (T_d,5%) in N₂ was increased by 46 and 36°C in comparison with pristine PI for the organoclay content of 5% with DOA and CPC, respectively. The nanocomposites were simultaneously strengthened and toughened. The dielectric constant, CTE, and water absorption were decreased. However, at higher organoclay contents (5–10%), these properties were reduced because the organoclay was poorly dispersed and resulted in aggregate formation. The effects of different organo‐modifiers on the properties of PI–MMT nanocomposite were also studied; the results showed that DOA was comparable with CPC. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

Properties of na‐montmorillonite and cellulose nanocrystal reinforced poly(butyl acrylate‐co‐methyl methacrylate) nanocomposites

Poly(butyl acrylate‐co‐methyl methacrylate) (BA‐co‐MMA) nanocomposite latexes were synthesized in the presence of sodium montmorillonite (Na‐MMT) and cellulose nanocrystal (CNC) as fillers. Nanocomposite preparation with 3 wt% Na‐MMT based upon the total monomer amount was conducted by semi‐batch emulsion polymerization. Furthermore, direct blending of neat copolymer latex with Na‐MMT was performed for comparison. CNC/BA‐co‐MMA nanocomposites were obtained via blending process with varying CNC content (1, 2, and 3 wt %). Good dispersion of both Na‐MMT and CNC within the copolymer matrix was achieved as demonstrated by X‐ray diffraction and transmission electron microscope. Particle size of the nanocomposite latexes was around 120 nm. Thermal, mechanical, and barrier properties of the copolymer showed great improvement with the addition of both Na‐MMT and CNC. CNC nanocomposites displayed enhanced properties with increasing CNC level. Tensile strength of copolymer latex with 3 wt% CNC reached 262.5% of the pristine latex, while tensile strength of Na‐MMT nanocomposite at the same content was 187.5% of the pristine latex. POLYM. ENG. SCI., 55:2922–2928, 2015. © 2015 Society of Plastics Engineers     

Flame retardancy and mechanical properties of polyamide 6 with melamine polyphosphate and ionic liquid surfactant‐treated montmorillonite

The mechanical properties and inflammability of polyamide 6 (PA6) nanocomposites incorporated with Montmorillonite organoclay (MMT) modified with thermal stable ionic liquid surfactants were investigated. The compatibility between ionic liquid‐treated MMT and PA6 matrix was improved and the intercalation morphology was achieved, which resulted in the increaseof tensile modulus. However, the addition of organo‐MMTs alone did not improve the inflammability of the PA6 nanocomposite, because of strong melt‐dripping behavior of PA6 matrix. Addition of auxiliary melamine polyphosphate (MPP) intumescent flame retardant to the nanocomposite prevented the melt dripping and enhanced inflammability performance. The enhanced inflammability of PA6/organoclay/MPP nanocomposites was attributed to the synergistic effect between imidazolium or phosphonium organo‐MMTs and intumescent flame retardant MPP. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40648.     

Morphology and mechanical properties of natural rubber latex films modified by exfoliated Na‐montmorillonite/polyethyleneimine‐g‐poly (methyl methacrylate) nanocomposites

Na‐montmorillonite/polyethyleneimine‐g‐poly(methyl methacrylate) (Na‐MMT/PEI‐g‐PMMA) nanocomposite latexes were prepared by soap‐free emulsion polymerization in the aqueous suspension of Na‐MMT. The exfoliated morphology of the nanocomposites was confirmed by XRD and TEM. With the aim of improving morphology and mechanical properties of natural rubber latex (NRL) films, the synthesized Na‐MMT/PEI‐g‐PMMA nanocomposites were mixed with NRL by latex compounding technology. The results of SEM and AFM analysis showed that the surface of NRL/Na‐MMT/PEI‐g‐PMMA film was smoother and denser than that of pristine NRL film while Na‐MMT was dispersed uniformly on the fracture surface of the modified films, which suggested the good compatibility between NRL and Na‐MMT/PEI‐g‐PMMA. The tensile strength of NRL/Na‐MMT/PEI‐g‐PMMA films was increased greatly by 85% with 10 phr Na‐MMT/PEI‐g‐PMMA when Na‐MMT content was 3 wt % and the elongation at break also increased from 930% to 1073% at the same time. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43961.     

Processing optimization of latex‐compounded montmorillonite/styrene‐butadiene rubber–polybutadiene rubber

Organo‐montmorillonite was incorporated into model tire tread formulations through latex compounding methods, to evaluate its effects on elastomer reinforcement and dynamic properties. An intercalation structure was obtained by applying latex compounding method to prepare organoclay‐emulsion stryene butadiene (E‐SBR) masterbatches, for compounding with organoclay loading levels of 0–20 parts per hundred rubber (phr). Microstructure, curing properties and tire performance of the compounded rubber were investigated with the aid of X‐ray diffraction, rheometor and dynamic‐mechanical analysis, respectively. The results showed that organo‐montmorillonite filler provided effective reinforcement in the elastomer matrix, as indicated through mechanical and dynamic mechanical properties. Tread compounds using higher organoclay loadings displayed preferred ice traction, wet traction, and dry handling, but decreased winter traction and rolling resistance. Model compounds using 15 phr of organoclay loading levels were preferred for balanced physical and dynamic properties. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41521.     

Preparation and properties of poly[styrene‐co‐(butyl acrylate)‐co‐(acrylic acid)]/silica nanocomposite latex prepared using an acidic silica sol

BACKGROUND: Polyacrylate/silica nanocomposite latexes have been fabricated using blending methods with silica nanopowder, in situ polymerization with surface‐functionalized silica nanoparticles or sol–gel processes with silica precursors. But these approaches have the disadvantages of limited silica load, poor emulsion stability or poor film‐forming ability. RESULTS: In this work, poly[styrene‐co‐(butyl acrylate)‐co‐(acrylic acid)] [P(St‐BA‐AA)]/silica nanocomposite latexes and their dried films were prepared by adding an acidic silica sol to the emulsion polymerization stage. Morphological and rheological characterization shows that the silica nanoparticles are not encapsulated within polymer latex particles, but interact partially with polymer latex particles via hydrogen bonds between the silanol groups and the ? COOH groups at the surface of the polymer particles. The dried nanocomposite films have a better UV‐blocking ability than the pure polymer film, and retain their transparency even with a silica content up to 9.1 wt%. More interestingly, the hardness of the nanocomposite films increases markedly with increasing silica content, and the toughness of the films is not reduced at silica contents up to 33.3 wt%. An unexpected improvement of the solvent resistance of the nanocomposite films is also observed. CONCLUSION: Highly stable P(St‐BA‐AA)/silica nanocomposite latexes can be prepared with a wide range of silica content using an acidic silica sol. The dried nanocomposite films of these latexes exhibit simultaneous improvement of hardness and toughness even at high silica load, and enhanced solvent resistance, presumably resulting from hydrogen bond interactions between polymer chains and silica particles as well as silica aggregate/particle networks. Copyright © 2009 Society of Chemical Industry     

Microstructure and thermal properties of ethylene‐(vinyl acetate) copolymer/rectorite nanocomposites

Ethylene‐(vinyl acetate) copolymer (EVA)/rectorite nanocomposites were prepared by direct melt extrusion of EVA and organo‐rectorite. The microstructures and thermal properties of EVA nanocomposites were characterized by X‐ray diffraction (XRD), scanning electron microscopy (SEM), solid‐state nuclear magnetic spectroscopy, positron annihilation spectroscopy, thermal gravimetric analysis (TGA) and dynamic mechanical analysis techniques. XRD pattern and SEM images show that the intercalated structure is formed and rectorite is finely dispersed in EVA matrix. When organoclay content of the hybrid increases to 7.5 wt%, or pristine rectorite was used instead of organoclay, the crystallization behavior of EVA nanocomposite changes greatly and the ratio of the monoclinic to orthorhombic crystal increases significantly. The relative fractional free volume of the nanocomposite decreases with the increasing organo‐rectorite content, and the values of damping factor (tan δ) for all nanocomposites are lower than that of pure EVA. These facts illuminate that intercalated structure restricts the segment motion and mobilization of polymer chain. TGA results of EVA nanocomposites in air indicate that deacylation of EVA is accelerated because of the catalytic effect and the thermal degradation of the main chain is delayed owing to the barrier effect of silicate layers. Copyright © 2005 Society of Chemical Industry     

A study of the effect of surfactants on the properties of polystyrene‐montmorillonite nanocomposites

Polystyrene‐Organo Montmorillonite (PS‐MMT) nanocomposites were prepared by suspension free radical polymerization of styrene in the dispersed organophilic montmorillonite. The results of X‐ray diffraction (XRD) and Transmission Electron Microscopy (TEM) indicated that exfoliated nanocomposites were achieved. The effect of organic modifiers (surfactants) on the properties of the synthesized nanocomposites was studied. It is found that polystyrene‐MMT nanocomposite with 5.0 wt% of organo‐MMT gave the greatest improvement in thermal stability, and polystyrene‐MMT nanocomposites with 7.5 wt% of organo‐MMT showed the greatest improvement in mechanical properties, compared with that of pure polystyrene (PS) in our experimental conditions. The alkyl chain length of surfactant used in fabricating organo‐MMT affects the synthesized PS nanocomposites: the longer the alkyl chain length that the surfactant possesses, the higher the glass transition temperature of the PS nanocomposite, However, the organoclay in the nanocomposites seems to play a dual role: (a) as nanofiller leading to the increase of storage modulus and (b) as plasticizer leading to the decrease of storage modulus. This results in a lower storage modulus of PS‐TMOMMT and PS‐TMTMMT nanocomposites than that of PS‐TMDMMT and PS‐TMCMMT nanocomposites. Further study is needed to confirm the above hypothesis.     

Properties of water‐soluble acrylic copolymer/montmorillonite nanocomposites for warp sizing

Acrylic copolymer/montmorillonite (MMT) nanocomposites for warp sizing were prepared in the presence of Na⁺‐MMT by the in situ intercalative polymerization of acrylic acid, acrylamide, and methyl acrylate in water solution. The properties of the solution and cast film were tested according to an application in sizing process of the nanocomposite size with various MMT contents. The results indicate that, for an exfoliated structure corresponding to the MMT content increasing to 7 wt %, the performance parameters of solution viscosity, glass‐transition temperature, and tensile strength of the film increased and the moisture sorption, abrasion loss, and elongation at break of the film decreased. When the intercalated structure of MMT was 9 wt %, the gathered MMT layers acted as a common inorganic filler in the copolymer matrix, with limited contribution to the properties of the composite. The adhesion work of the nanocomposite solution was calculated by use of the Young–Dupre relation, which showed maximum values at an MMT content of 3 wt % on the surfaces of both the polyester and cellulose films. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synthesize and characterization of styrene‐N‐phenyl maleimide/montmorillonite nanocomposites prepared through emulsion polymerization

Composites of organomodified (OMMT) and pristine montmorillonite (MMT) intercalated by styrene‐N‐phenyl maleimide (PMI) copolymer were prepared by emulsion intercalative polymerization. X‐ray diffraction (XRD) and transmission electron microscopy results show that the dispersability of clay in the matrix was greatly improved by the incorporation of polar moiety PMI. The dispersability of OMMT in the matrix is better than MMT. XRD patterns of the extracted nanocomposites showed that d₀₀₁ of the clay are much larger than that of the original OMMT and MMT, which indicates that the interaction of copolymer with the clay layers was greatly improved by incorporation with polar monomer PMI. The thermal property of the composites was greatly improved by the intercalation with clay. The DSC results showed that the glass transition of the composites became inconspicuous, which indicated that the movement of the polymer segment was extremely confined by the clay layer. The consistency factor of the melts of the composites increased monotonically with a decreasing flow index showing stronger shear thinning property of the composites. The rheological activity energy of the composites decreased more than that of the pure copolymer. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1010–1015, 2005     

Ultraviolet‐curable epoxidized sunflower oil/organoclay nanocomposite coatings

Hybrid nanocomposite coating films, prepared by the incorporation of epoxidized sunflower oil into organoclay, can be cured by ultraviolet radiation with either cationic or hybrid initiation. The organoclay used in this study was prepared by a cationic exchange process in which sodium ions were replaced by alkyl ammonium ions. The effects of types of photoinitiators on energy consumption in the curing process were studied. Formulations with a hybrid photoinitiator required less energy in the curing process than those with a cationic photoinitiator. Moreover, the physical properties of dried films were examined as a function of the organoclay incorporation, and it was found that the hardness of the films increased as the amount of organoclay in the formulation increased. The X‐ray diffraction patterns of an ultraviolet‐curable organoclay‐incorporated film showed an exfoliated structure of the organoclay in the ultraviolet‐curable coating film. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Pre‐dispersing of montmorillonite nanofiller: Impact on morphology and performance of melt compounded ethyl vinyl acetate nanocomposites

Ethyl vinyl acetate (EVA) copolymers are potential materials for biomedical applications due to their exceptional mechanical properties and biocompatibility. As new medical device designs continue to reduce in size, new materials are required that exhibit improved strength and toughness. In this research, EVA nanocomposites containing synthetic montmorillonite (MMT) are being investigated as new biomedical materials with similar flexibility, biocompatibility, and biostability to neat EVA, but with far superior tensile strength and toughness. We show that the pre‐dispersing of the organo‐MMT prior to melt compounding with the EVA matrix can facilitate nanofiller exfoliation and dispersion in the EVA, thereby enabling significant improvement of EVA nanocomposite performance when high organo‐MMT loading (5 wt %) was added. It was observed that the polarity of pre‐dispersing medium influenced the nanofiller's surfactant organization and distribution, organo‐MMT exfoliation, and dispersion in the EVA, and also interphases of the host copolymer. Consequently, changes in morphology have brought noticeable effects on the mechanical and thermal properties of the EVA. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43204.     

Effect of 3‐aminopropyltriethoxysilane and N,N‐ dimethyldodecylamine as modifiers of Na+‐montmorillonite on SBR/organoclay nanocomposites

In this study, styrene butadiene rubber (SBR)/organoclay nanocomposites were manufactured using the latex method with 3‐aminopropyltriethoxysilane (APTES) and N,N‐dimethyldodecylamine (DDA) as modifiers. The layer‐to‐layer distance of the silicates was observed according to each manufacturing process for APTES as the modifier using the X‐ray diffraction (XRD) method. From the XRD results and the TEM images, the dispersion of the silicates impoved for both APTES‐MMT and DDA‐MMT, and the dispersion of the silicates with the DDA modifier improved more than the APTES modifier. The SBR/DDA‐MMT compound exhibited the fastest scorch time, optimal vulcanization time, and cure rate. The dynamic viscoelastic properties of the SBR/APTES‐MMT compound were measured according to the change in the strain amplitude in order determine if a covalent bond was formed between APTES and bis(triethoxysilyl‐propyl)tetrasulfide (TESPT). The mechanical properties of the SBR/DDA‐MMT nanocomposite improved more than the SBR/APTES‐MMT composite because the vulcanization effects of alkylamine and the dispersion of silicates within the rubber matrix were relatively good. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Mechanical properties of latex blends films from polystyrene particles with different sizes in a butyl acrylate‐co‐styrene copolymer matrix

Blends of polystyrene (PSt) hard particle latex with three different particle sizes (96, 72, and 61 nm) and a n‐butyl acrylate‐co‐styrene (BA‐co‐St) copolymer soft latex with a 204 nm particle size were synthesized by emulsion polymerization. Latexes were standardized at 25% solids and blended at different concentrations by wt% of PSt:BA‐co‐St for every hard particle size. Finally, films from each blend were obtained. Morphology of each film prepared was examined by transmission electron microscopy, and it was found that the hard particles are randomly distributed in the films inside the copolymer matrix. The effect on mechanical properties of different PSt concentrations and particle sizes was assessed by DMA as a function of temperature. The results indicate that rigidity of the blended latex increases as the particle size diminishes as determined by the reduction in damping in the tan δ peak. The storage modulus increases as the concentration of PSt increases in the blends and the values depend upon the size of PSt particles. Mechanical properties at tension indicate that decreasing the size of the PSt particles and increasing their concentration increase the Young's modulus and ultimate strength at tension because of an increase in the rigidity of the films. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

Improvement of compression set property of ethylene vinyl acetate copolymer/ethylene‐1‐butene copolymer/organoclay nanocomposite foams

To chemically bond polymer and organoclay, low molecular weight trimethoxysilyl‐modified polybutadiene (Silane) was used in this study. When Silane was added, ethylene‐vinyl acetate copolymer (EVA)/ethylene‐1‐butene copolymer (EtBC)/methyl tallow bis‐2‐hydroxyethyl quaternary ammonium‐modified montmorillonite (OH‐MMT)/Silane foams with and without maleic anhydride grafted EtBC (EtBC‐g‐MAH) display lower compression set than EVA/EtBC foams. According to the compression set result, OH‐MMT is more effective in improvement of compression set than dimethyl dihydrogenated tallow quaternary ammonium‐modified montmorillonite (DM‐MMT) because in addition of OH groups in the organoclay surface, the OH groups of the alkylammonium ion existed in interlayer of OH‐MMT may react with silanol group of Silane. The possible chemical reactions between Silanol groups of Silane and the hydroxyl groups of OH‐MMT and DM‐MMT were proved by ATR‐FTIR experiments. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers.     

Thermomechanical properties of styrene‐butyl acrylate/organo‐silica nanocomposite films prepared by seed emulsion polymerization

Organo‐silica nanoparticles were prepared by sol–gel technique of triethoxyvinylsilane (VTES) in aqueous solution. The vinyl groups located on the surface of organo‐silica were used to induce the polymerization process and the encapsulation into styrene‐butyl acrylate copolymer emulsion. The prepared latex samples were characterized using FTIR, ¹HNMR, UV–visible, thermal analysis, field emission‐SEM and TEM. Results of TGA revealed that nanosilica has retarded the decomposition of nanocomposite polymers with at least 10°C higher than that of pure emulsions. DSC has shown an increase in the nanosilica ratio up to 5% which leads to a dramatic decrease in the glass transition (T _g) of nanocomposite polymer due to the formation of silica nanoparticles homopolymer. DMTA results indicated that the storage modulus of pure polymer is less than nanocomposite, which proves the reinforcing role of nanosilica in the matrix of polymer. Water resistance and UV‐blocking ability have improved by introducing the nanosilica into the matrix of prepared polymer. POLYM. COMPOS., 38:61–67, 2017. © 2015 Society of Plastics Engineers     

Effect of transfer film on tribological behavior of polyamide 66‐based binary and ternary nanocomposites

BACKGROUND: In a polymer–metal sliding system, the formation and performance of the transfer film have important effects on the tribological behavior of the polymer. In order to reveal the wear mechanism of polyamide 66 (PA 66) and its composites consisting of styrene–(ethylene/butylene)–styrene triblock rubber grafted with maleic anhydride (SEBS‐g‐MA) particles and organoclay nano‐layers, the tribological behavior and transfer films of polyamide 66 and its composites were investigated under dry sliding. RESULTS: The incorporation of SEBS‐g‐MA rubber particles reduces the wear mass loss of PA 66, while the addition of organoclay nano‐layers increases the wear mass loss. The transfer films formed by neat PA 66 and PA 66/organoclay binary nanocomposite include a dark portion and bright portion. In the dark portion, the transfer film is thicker; in the bright portion, the steel ring surface is exposed. The transfer film formed by PA 66/SEBS‐g‐MA/organoclay ternary nanocomposite is thinner and more uniform than the transfer films formed by the other materials. CONCLUSION: When SEBS‐g‐MA rubber particles and organoclay nano‐layers are added simultaneously to PA 66, the wear resistance of PA 66 can be improved markedly. The main reason is that PA 66/SEBS‐g‐MA/organoclay ternary nanocomposite can form a thin and uniform transfer film on the steel ring surface. Copyright © 2008 Society of Chemical Industry     

Preparation of highly open porous styrene/acrylonitrile and styrene/acrylonitrile/organoclay polymerized high internal phase emulsion (PolyHIPE) foams via emulsion templating

Highly open porous crosslinked styrene/ acrylonitrile (SAN) polymerized high internal phase emulsion (PolyHIPE) foams containing various amounts of acrylonitrile (AN) were prepared by the polymerization of the continuous organic phase of high internal phase emulsions with an 85 vol % aqueous internal phase. The mean diameter of voids varied in the range 12.4–19.8 μm. The void diameter increased up to 10% AN, but beyond this limit, the diameter decreased. To improve the mechanical properties of the copolymer foams, the organic phase of the emulsion containing 20% AN was reinforced with organomontmorillonites with different surface modifiers. The effects of the organoclay on the equilibrium torque value of the emulsifying systems, as an approximate characteristic of the emulsion viscosity, and on the morphology and mechanical properties of the resulting foam were investigated. Scanning electron micrographs exhibited an open‐cell polyHIPE structure for all of the SAN/organoclay polyHIPE foams. The incorporation of organoclays within the emulsion copolymer foam significantly decreased the mean size of voids and intercellular pores compared with those of the copolymer foam without reinforcement. In fact, the presence of organoclay may have acted as a cosurfactant to improve the performance of the nonionic surfactant in the concentrated emulsions. The X‐ray diffraction patterns and transmission electron micrographs showed an intercalated nanocomposite structure for the organoclay‐reinforced copolymer foams. On the other hand, the addition of a more hydrophilic organoclay, that is, 3 wt % Cloisite30B, to the concentrated emulsion decreased the Young's modulus and significantly improved the crush strength of the emulsion copolymer foam. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Exfoliation targeted toughness enhancement in polypropylene‐blend‐ montmorillonite nanocomposites

BACKGROUND: Both exfoliated and toughened polypropylene‐blend‐montmorillonite (PP/MMT) nanocomposites were prepared by melt extrusion in a twin‐screw extruder. Special attention was paid to the enhancement of clay exfoliation and toughness properties of PP by the introduction of a rubber in the form of compatibilizer toughener: ethylene propylene diene‐based rubber grafted with maleic anhydride (EPDM‐g‐MA). RESULTS: The resultant nanocomposites were characterized using X‐ray diffraction, atomic force microscopy, scanning electron microscopy, thermogravimetric analysis, dynamic mechanical analysis and Izod impact testing methods. It was found that the desired exfoliated nanocomposite structure could be achieved for all compatibilizer to organoclay ratios as well as clay loadings. Moreover, a mechanism involving a decreased size of rubber domains surrounded with nanolayers as well as exfoliation of the nanolayers in the PP matrix was found to be responsible for a dramatic increase in impact resistance of the nanocomposites. CONCLUSION: Improved thermal and dynamic mechanical properties of the resultant nanocomposites promise to open the way for highly toughened super PPs via nanocomposite assemblies even with very low degrees of loading. Copyright © 2008 Society of Chemical Industry