Blends of recycled polycarbonate and acrylonitrile–butadiene–styrene: comparing the effect of reactive compatibilizers on mechanical and morphological properties

Blends of recycled polycarbonate (PC) and acrylonitrile–butadiene–styrene (ABS) were prepared and some mechanical and morphological properties were investigated. To compatibilize these blends, ABS‐g‐(maleic anhydride) (ABS‐g‐MA) and (ethylene–vinyl acetate)‐g‐(maleic anhydride) (EVA‐g‐MA) with similar degree of grafting of 1.5% were used. To compare the effect of the type of compatibilizer on mechanical properties, blends were prepared using 3, 5 and 10 phr of each compatibilizer. A co‐rotating twin‐screw extruder was used for blending. The results showed that ABS‐g‐MA had no significant effect on the tensile strength of the blends while EVA‐g‐MA decreased the tensile strength, the maximum decrease being about 9.6% when using 10 phr of this compatibilizer. The results of notched Charpy impact strength tests showed that EVA‐g‐MA increased the impact strength of blends more than ABS‐g‐MA. The maximum value of this increase occurred when using 5 phr of each compatibilizer, it being about 54% for ABS‐g‐MA and 165% for EVA‐g‐MA. Scanning electron microscopy micrographs showed that the particle size of the dispersed phase was decreased in the continuous phase of PC by using the compatibilizers. Moreover, a blend without compatibilizer showed brittle behaviour while the blends containing compatibilizer showed ductile behaviour in fracture. © 2013 Society of Chemical Industry     

Preparation and mechanical properties of acrylonitrile‐butadiene‐styrene copolymer/clay nanocomposites

Bis(3‐triethoxysilylpropyl) tetrasulfane (TSS) was reacted with the silanol groups of the commercially available clay, Closite®25A (C25A) to prepare TSS‐C25A, which was melt‐compounded with acrylonitrile‐butadiene‐styrene copolymer (ABS). The tetra sulfide groups of TSS‐C25A may chemically react with the vinyl groups of ABS to enhance the interaction between the clay and ABS. The ABS/clay composites exhibited much higher tensile strength and elongation at break than the neat ABS. Especially the elongation at break of ABS/TSS‐C25A composite was 5 times higher than that of neat ABS. The X‐ray diffraction patterns of the clay showed that the d₀₀₁ basal spacing was enlarged from 1.89 nm to 2.71–2.86 nm as a result of the compounding with ABS. According to the thermogravimetric analysis, the thermal decomposition of the composite took place at a slightly higher temperature than that of neat ABS. Intercalated/exfoliated coexisting structures were observed by transmission electron microscopy for the ABS/clay composites. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Dynamic mechanical properties of polycarbonate and acrylonitrile–butadiene–styrene copolymer blends

Blends of polycarbonate (PC) and poly(acrylonitrile‐co‐butadiene‐co‐styrene) (ABS) with different compositions are characterized by means of dynamic mechanical measurements. The samples show phase separation. The shift in the temperatures of the main dynamic mechanical relaxation shown by the blend with respect to those of the pure components is attributed to the migration of oligomers present in the ABS toward the PC in the melt blending process. A comparison with other techniques (dielectric and calorimetric analysis) and the application of the Takayanagi three block model confirm this hypothesis. In all the studied blend compositions (ABS weight up to 28.6%) the PC appears as the matrix where a disperse phase of ABS is present. The scanning and transmission electron microscopy micrographs show that the size of the ABS particles increases when the proportion of ABS in the blend increases. The FTIR results indicate that the interaction between both components are nonpolar in nature and can be enhanced by the preparation procedure. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 1507–1516, 2002     

Effect of nanoparticles on the mechanical properties of acrylonitrile–butadiene–styrene specimens fabricated by fused deposition modeling

Acrylonitrile–butadiene–styrene (ABS) nanocomposite filaments with different inorganic nanofillers for fused deposition modeling (FDM) were prepared by melting extrusion and printed via a commercial FDM three‐dimensional printer. The effects of the nanoparticles on the mechanical strength, anisotropy, and thermal properties of the ABS specimens were evaluated. The performances of the virgin ABS samples manufactured by FDM and injection molding were also studied. The results show that the tensile strength (TS) of the pure ABS made by FDM was just up to 70% of the value obtained from the injection‐molded specimens. The mechanical anisotropy of the pure ABS samples was very evident when the building orientation was changed. However, we found that the addition of nanofillers significantly reduced the mechanical anisotropy and improved the mechanical strength and thermostability of the ABS samples fabricated by FDM technology. The TS and flexural strength of the ABS samples increased by 25.7 and 17.1%, respectively, with the introduction of nanomontmorillonite. The addition of nano calcium carbonate lowered the mechanical anisotropy of ABS from 42.1 to 23.9%. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44470.     

螺杆组合对华科牌ABS产品的加工和力学性能的影响

本文主要介绍大庆华科股份有限公司生产的华科牌ABS系列产品过程中,双螺杆挤出机组的常用螺杆组合元件并对螺杆组合进行优化,研究了不同螺杆组合对华科牌改性ABS力学性能的影响,并设计出适合于改性ABS加工的螺杆组合。结果表明,采用适当的螺杆组合制得的改性ABS的力学性能得到显著提高     

Effect of surface modifiers and surface modification methods on properties of acrylonitrile–butadiene–styrene/poly(methyl methacrylate)/nano‐calcium carbonate composites

Nano‐calcium carbonate (nano‐CaCO₃) was used in this article to fill acrylonitrile–butadiene–styrene (ABS)/poly(methyl methacrylate) (PMMA), which is often used in rapid heat cycle molding process (RHCM). To achieve better adhesion between nano‐CaCO₃ and ABS/PMMA, nano‐CaCO₃ particles were modified by using titanate coupling agent, aluminum–titanium compound coupling agent, and stearic acid. Dry and solution methods were both utilized in the surface modification process. ABS/PMMA/nano‐CaCO₃ composites were prepared in a corotating twin screw extruder. Influence of surface modifiers and surface modification methods on mechanical and flow properties of composites was analyzed. The results showed that collaborative use of aluminum–titanium compound coupling agent and stearic acid for nano‐CaCO₃ surface modification is optimal in ABS/PMMA/nano‐CaCO₃ composites. Coupling agent can increase the melt flow index (MFI) and tensile yield strength of ABS/PMMA/nano‐CaCO₃ composites. The Izod impact strength of composites increases with the addition of titanate coupling agent up to 1 wt %, thereafter the Izod impact strength shows a decrease. The interfacial adhesion between nano‐CaCO₃ and ABS/PMMA is stronger by using solution method. But the dispersion uniformity of nano‐CaCO₃ modified by solution method is worse. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Effect of a coupling agent on the electromagnetic and mechanical properties of carbon black/acrylonitrile–butadiene–styrene composites

Titanate coupling agent (TCA) is widely used as a plasticizer in filled polymer processes. In this study, the effect of TCA with different contents (2 and 10 wt %) on the electrical conductivity, wave absorption, and mechanical properties of carbon black (CB)/acrylonitrile–butadiene–styrene (ABS) composites were investigated. The results indicate that with the addition of 2 wt % TCA to the filled CB, the electrical conductivity of CB/ABS composites improved greatly, but its wave absorption performance was weakened. In contrast, the addition of 10 wt % TCA to the filled CB improved the microwave absorption performance of the CB/ABS composites but led to poor electrical conductivity. However, TCA, regardless of the contents of 2 or 10 wt %, greatly improved the mechanical properties of the composites. The probable reasons for this are discussed on the basis of the fracture morphology of the sample, a chemical band between the filling and resin, and the physical coating between the filling and TCA. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1839–1843, 2006     

Morphology,thermal, and mechanical properties of acrylonitrile–butadiene–styrene/carbon black composites

Acrylonitrile–butadiene–styrene (ABS) polymers are susceptible to degradation that increases the yellowness of the polymer, distorts the surface glossy, and affects the mechanical properties. One way to protect ABS against degradation is the addition of carbon black (CB) that can act as a stabilizer. In this work, CB was dispersed in ABS through melt‐compounding. Electron microscopy was used to study the morphology of the filled‐ and unfilled‐ABS, and revealed that the CB particles/aggregates were distributed within the styrene–acrylonitrile (SAN) phase and around the PB phase. The results of the Fourier transform infrared spectroscopy showed that upon processing of ABS, crosslinking in the polybutadiene (PB) phase was the governing degradation mechanism. Increasing the CB content resulted in increasing the heat stability of the ABS/CB compounds, which was confirmed by thermogravimetric analysis. The DTA results showed that the PB degradation peak occurring at about 395°C was disappeared by addition of CB. Impact strength test was performed to study the effect of CB on the toughness of ABS. Impact strength was reduced with increasing CB loading. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Melt processing,mechanical, and fatigue crack propagation properties of reactively compatibilized blends of polyamide 6 and acrylonitrile–butadiene–styrene copolymer

Within a IUPAC study, melt processing, mechanical, and fatigue crack growth properties of blends of polyamide 6 (PA 6) and poly(acrylonitrile–butadiene–styrene) (ABS) were investigated. We focused on the influence of reactive compatibilization on blend properties using a styrene–acrylonitrile–maleic anhydride random terpolymer (SANMA). Two series of PA 6/ABS blends with 30 wt % PA 6 and 70 wt % PA 6, respectively, were prepared with varying amounts of SANMA. Our experiments revealed that the morphology of the matrix (PA 6 or ABS) strongly affects the blend properties. The viscosity of PA 6/ABS blends monotonically increases with SANMA concentration because of the formation of high‐molecular weight graft copolymers. The extrudate swell of the blends was much larger than that of neat PA 6 and ABS and decreased with increasing SANMA concentrations at a constant extrusion pressure. This observation can be explained by the effect of the capillary number. The fracture resistance of these blends, including specific work to break and impact strength, is lower than that of PA 6 or ABS alone, but increases with SANMA concentration. This effect is most strongly pronounced for blends with 70 wt % PA 6. Fatigue crack growth experiments showed that the addition of 1–2 wt % SANMA enhances the resistance against crack propagation for ABS‐based blends. The correlation between blend composition, morphology and processing/end‐use properties of reactively compatibilized PA 6/ABS blends is discussed. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Influences of the phenolic curative content and blend proportions on the properties of dynamically vulcanized natural rubber/acrylonitrile–butadiene–styrene blends

The vulcanization of natural rubber (NR)‐blended acrylonitrile–butadiene–styrene (ABS) was carried out with a phenolic curing agent by a melt‐mixing process. The NR compound was first prepared before blending with ABS. The effects of the phenolic curative contents (10, 15, and 20 phr) and blend proportions (NR/ABS ratio = 50 : 50, 60 : 40, and 70 : 30) on the mechanical, dynamic, thermal, and morphological properties of the vulcanized NR/ABS blends were investigated. The tensile strength and hardness of the blends increased with increasing ABS content, whereas the elongation at break decreased. The strength property resulting from the thermoplastic component and the vulcanized NR was an essential component for improving the elasticity of the blends. These blends showed a greater elastic response than the neat ABS. The thermal stability of the blends increased with increasing ABS component. Scanning electron micrographs of the blends showed a two‐phase morphology system. The vulcanized 60 : 40 NR/ABS blend with 15‐phr phenolic resin showed a uniform styrene‐co‐acrylonitrile phase dispersed in the vulcanized NR phase; it provided better dispersion between the NR and ABS phases, and this resulted in superior elastic properties. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42520.     

Mechanical properties of acrylonitrile–butadiene–styrene copolymer/poly(l‐lactic acid) blends and their composites

As the material properties of acrylonitrile–butadiene–styrene copolymer (ABS) have an excessively wide margin for applications in automobile console boxes, ABS partly replaced with poly(l ‐lactic acid) (PLA) may be used for the same purpose with improved ecofriendliness if the corresponding deterioration of the material properties is acceptable through the choice of appropriate additives. ABS composites with 30 wt % renewable components (PLA and cellulose pulp) were prepared by melt compounding, and the material properties were examined as a function of the additive content. The changes in the mechanical properties of the ABS/PLA blends were examined after the addition of cellulose pulp and two clays [Cloisite 25A (C25A) and sodium montmorillonite] as well as these two clays treated with bis(3‐triethoxysilylpropyl)tetrasulfide (TESPT). The heat distortion temperatures of the composites were measured as a function of the content of the TESPT‐treated C25A. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40329.     

Dielectric and mechanical properties of polystyrene/acrylonitrile–butadiene rubber blends

The dielectric and mechanical properties of polystyrene(PS)/acrylonitrile–butadiene rubber (NBR) blends were studied with the aim of improving the insulation properties of NBR. Compatibility investigations, performed with viscosity and dielectric methods and confirmed with the calculated heat of mixing, indicated that such blends were incompatible. To overcome the problem of phase separation between NBR and PS, we chose epoxidized soya bean oil to act as a compatibilizer and added 3% to the blends under investigation. This led to the conclusion that a sample containing 10% PS (either pure or scrap) possessed the most suitable electrical and mechanical properties. For this reason, the sample was chosen for studying the effect of the addition of three types of fillers (quartz, talc, and calcium carbonate) in increasing quantities (up to 80 phr) on the dielectric and mechanical properties. The variation of the dielectric properties with temperature (20–60°C) was also investigated. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 540–552, 2002     

Effect of processing method on surface and weathering characteristics of wood–flour/HDPE composites

Wood–plastic lumber is promoted as a low‐maintenance high‐durability product. When exposed to accelerated weathering, however, wood–plastic composites may experience a color change and/or loss in mechanical properties. Different methods of manufacturing wood–plastic composites lead to different surface characteristics, which can influence weathering. In this study, 50% wood–flour‐filled high‐density polyethylene (HDPE) composite samples were injection molded, extruded, or extruded and then planed, to remove the manufacturing surface characteristics. Fourier transform infrared spectroscopy was used to chemically show the difference in surface components. The samples were weathered in a xenon‐arc weathering apparatus for 1000, 2000, and 3000 h and analyzed for color fade and loss of flexural modulus of elasticity and strength. Final color (lightness) after weathering was not dependent on the manufacturing method. However, the manufacturing method was related to mechanical property loss caused by weathering. Composites with more wood component at the surface (i.e., planed samples) experienced a larger percentage of total loss in flexural modulus of elasticity and strength after weathering. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1021–1030, 2004     

Effects of extrusion conditions on rheological behavior of acrylonitrile–butadiene–styrene terpolymer melt

The influence of temperatures and flow rates on the rheological behavior during extrusion of acrylonitrile–butadiene–styrene (ABS) terpolymer melt was investigated by using a Rosand capillary rheometer. It was found that the wall shear stress (τ_w) increased nonlinearly with increasing apparent shear rates and the slope of the curves changed suddenly at a shear rate of about 10³ s^?1, whereas the melt‐shear viscosity decreased quickly at a τ_w of about 200 kPa. When the temperature was fixed, the entry‐pressure drop and extensional stress increased nonlinearly with increasing τ_w, whereas it decreased with a rise of temperature at a constant level of τ_w. The relationship between the melt‐shear viscosity and temperature was consistent with an Arrhenius expression. The results showed that the effects of extrusion operation conditions on the rheological behavior of the ABS resin melt were significant and were attributable to the change of morphology of the rubber phase over a wide range of shear rates. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 606–611, 2002     

Observations of physical aging in a polycarbonate and acrylonitrile–butadiene–styrene blend

The effects of physical aging of a 75 : 25 PC/ABS blend have been studied using differential scanning calorimetry (DSC) and Fourier transform infrared spectroscopy (FTIR). From DSC, two distinct peak endotherms at about 90°C and 110°C, which are associated with the glass transition of ABS (T_g,ABS) and PC (T_g,PC) components, respectively, were observed. When progressive aging was monitored at 80°C for over 1000 h, the changes in enthalpic relaxation, glass and fictive temperatures for the blend followed similar trends to those already seen in the literature for PC aged between 125 and 130°C. The rate of enthalpy relaxation was also comparable. The plot of peak endotherm against logarithmic aging time for the PC blend constituent, however, behaved quite differently from the linear relationship known for highly aged PC. The ABS peak component also appeared to be insensitive to aging. Both observations were confirmed to be statistically significant using analysis of variance methods. Using temperature modulated‐DSC, there is evidence that aging increases the blend miscibility as the T_g,PC shifts toward the stationary T_g,ABS during aging. Parallel FTIR investigations found oxidation of butadiene during aging to be even at this relatively low temperature, forming hydroxyl and carbonyl degradation products. The presence of ABS in the blend also appeared to have prevented the shifting from the trans‐cis to trans‐trans arrangement of the carbonate linkage, which is a well‐known phenomenon during elevated temperature aging of PC alone. Moreover, the carbonate linkage appears to have been at the lower energy, trans‐trans, arrangement prior to the aging process. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effect of TPU hard segment content on the rheological and mechanical properties of PLA/TPU blends

Blends of an amorphous polylactide (PLA) with three different thermoplastic polyurethane (TPU) grades having various hard segment (HS) contents are prepared at the blending ratio of 85/15 wt% through a twin-screw extruder (TSE) at processing temperatures of 150 and 190°C. Blends of a semicrystalline PLA with 15 wt% of the noted TPU grades are also processed in the TSE at 190°C to investigate the matrix crystallization effect on the morphology and property enhancements. The rheological experiments reveal that the increase in TPU HS content significantly increases the phase compatibility between PLA and TPU as also suggested by the finer morphology of the TPU phase, although the use of lower HS TPUs is more favorable to enhance the ductility and impact properties of the blends.     

Co‐crystallization in ternary polyethylene blends: tie crystal formation and mechanical properties improvement

Understanding the co‐crystallization behavior of ternary polyethylene (PE) blends is a challenging task. Herein, in addition to co‐crystallization behavior, the rheological and mechanical properties of melt compounded high density polyethylene (HDPE)/low density polyethylene (LDPE)/Zeigler ? Natta linear low density polyethylene (ZN‐LLDPE) blends have been studied in detail. The HDPE content of the blends was kept constant at 40 wt% and the LDPE/ZN‐LLDPE ratio was varied from 0.5 to 2. Rheological measurements confirmed the melt miscibility of the entire blends. Study of the crystalline structure of the blends using DSC, wide angle X‐ray scattering, small angle X‐ray scattering and field emission SEM techniques revealed the formation of two distinct co‐crystals in the blends. Fine LDPE/ZN‐LLDPE co‐crystals, named tie crystals, dispersed within the amorphous gallery between the coarse HDPE/ZN‐LLDPE co‐crystals were characterized for the first time in this study. It is shown that the tie crystals strengthen the amorphous gallery and play a major role in the mechanical performance of the blend.© 2016 Society of Chemical Industry     

Preparation and properties of nano‐CaCO3/acrylonitrile‐butadiene‐styrene composites

CaCO₃/acrylonitrile‐butadiene‐styrene (ABS) and CaCO₃/ethylene‐vinyl acetate copolymer (EVA)/ABS nanocomposites were prepared by melting‐blend with a single‐screw extruder. Mechanical properties of the nanocomposites and the dispersion state of CaCO₃ particles in ABS matrix were investigated. The results showed that in CaCO₃/EVA/ABS nanocomposites, CaCO₃ nanoparticles could increase flexural modulus of the composites and maintain or increase their impact strength for a certain nano‐CaCO₃ loading range. The tensile strength of the nanocomposites, however, was appreciably decreased by adding CaCO₃ nanoparticles. The microstructure of neat ABS, CaCO₃/ABS nanocomposites, and CaCO₃/EVA/ABS nanocomposites was observed by scanning electron microscopy. It can be found that CaCO₃ nanoparticles were well‐dispersed in ABS matrix at nanoscale. The morphology of the fracture surfaces of the nanocomposites revealed that when CaCO₃/EVA/ABS nanocomposites were exposed to external force, nano‐CaCO₃ particles initiated and terminated crazing (silver streak), which can absorb more impact energy than neat ABS. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Boiling water aging of polycarbonate and polycarbonate/acrylonitrile–butadiene–styrene resin and polycarbonate/low‐density polyester blends

The effects of boiling water on the mechanical and thermal properties and morphologies of polycarbonate (PC), PC/acrylonitrile–butadiene–styrene resin (PC/ABS), and PC/low‐density polyester (PC/LDPE) blends (compositions of PC/ABS and PC/LDPE blends were 80/20) were studied. PC and the PC/ABS blend had a transition from ductile to brittle materials after boiling water aging. The PC/LDPE blend was more resistant to boiling water aging than PC and the PC/ABS blend. The thermal properties of glass‐transition temperature (T_g) and melting temperature (T_m) in PC and the blends were measured by DSC. The T_g of PC and PC in the PC/ABS and PC/LDPE blends decreased after aging. The T_g of the ABS component in the PC/ABS blend did not change after aging. The supersaturated water in PC clustered around impurities or air bubbles leading to the formation of microcracks, which was the primary reason for the ductile–brittle transition in PC, and the microcracks could not recover after PC was treated at 160°C for 6 h. The PC/ABS blend showed slightly higher resistance to boiling water than did PC. The highest resistance to boiling water of the PC/LDPE blend may be attributed to its special structural morphology. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 589–595, 2003     

Study on the microphase structure and mechanical properties of the blends of acrylonitrile–butadiene–styrene and sodium sulphonated styrene–acrylonitrile ionomer

The tensile properties of the blends containing neat acrylonitrile–butadiene–styrene (ABS), styrene–acrylonitrile (SAN) and the sodium sulphonated SAN ionomer have been investigated as a function of ion content of the ionomer in the blend. The tensile toughness and strength of the blends showed maximum values at a certain ion content of the ionomer in the blend. This is attributed to the enhanced tensile properties of the SAN ionomer by introduction of ionic groups into SAN and the interfacial adhesion between the rubber and matrix phase in the blend. The interfacial adhesion was quantified by NMR solid echo experiments. The amount of interphase for the blend containing the SAN ionomer with low ion content (3·1mol%) was nearly the same as that of ABS, but it decreased with the ion content of the ionomer for the blend with ion content greater than 3·1mol%. Changing the ionomer content in the blends showed a positive deviation from the rule of mixtures in tensile properties of the blends containing the SAN ionomer with low ion content. This seems to result from the enhanced tensile properties of the SAN ionomer, interfacial adhesion between the rubber and matrix, and the stress concentration effect of the secondary particles. © 1998 SCI.