Effects of hard-segment compositions on properties of polyurethane–nitrolignin films

Segmented polyurethane (PU) films from castor-oil-based PU prepolymer with different hard-segment compositions and nitrolignin (NL) were synthesized. Diisocyanates (DIs), such as 2,4-tolylene DI (TDI) and 4,4′-diphenylmethane DI (MDI), 1,4-butanediol (BDO) as a chain extender, and trimethanol propane (TMP) as a crosslinker were used to obtain PU films containing NL (UL) which were named as UL–TB for TDI and BDO, UL–TT for TDI and TMP, UL–MB for MDI and BDO, and UL–MT for MDI and TMP, respectively. The mechanical properties and thermal stability of the films were characterized by a tensile test and thermogravimetric analysis, respectively. The MDI-based UL films exhibited a higher tensile strength (σ_b) and thermal stability than TDI-based UL. However, the recoverability of the TDI-based UL films was better than that of others. The UL films with TMP (UL–TT and UL–MT) had higher σ_b and lower breaking elongation (ϵ_b) than the UL films with BDO (UL–TB and UL–MB), caused by enhancement in the crosslinking network of hard segments and microphase separation between soft and hard segments. The values of σ_b and ϵ_b of the UL films that contained NL were much higher than those of the PU films, which indicates that the introduction of NL increased the interaction between hard segments by crosslinking. The hydrogen bonding in the UL films was studied by infrared spectroscopy, which indicated that MDI favored the formation of hydrogen bonds, especially in the ordered domain. Differential scanning calorimetry, dynamic mechanical analysis, and wide-angle X-ray diffraction indicated that the UL films were compatible as a whole, but microphase separation existed between soft and hard segments and significantly affected the mechanical properties. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 3251–3259, 2001     

Effects of crosslinking density on structure and properties of interpenetrating polymer networks from polyurethane and nitroguar gum

Semi‐interpenetrating polymer networks (semi‐IPNs) of castor oil‐based polyurethane prepolymer and nitroguar gum (NGG) with different crosslinking density of the PU network, coded as UNG films, were prepared through varying the trimethanol propane (TMP)/1,4‐butanediol (BDO) molar ratios in the chain extender mixture. The effects of crosslinking density on the structure and properties of the UNG films was investigated by attenuated total reflection Fourier transform infrared spectroscopy, differential scanning calorimetry, dynamic mechanical thermal analysis, scanning electron microscopy, crosslinking density measurements, solvent‐extracting tests, and tensile tests. The experimental results revealed that incorporation of TMP crosslinker into the hard segments of polyurethane resulted in a decrease in the aggregation of hard segments. With an increase of the TMP/BDO molar ratios, the semi‐IPN films exhibited the higher crosslinking density, glass temperature (T_g), stiffness, and tensile strength (σ_b). Furthermore, the experimental results also indicated that NGG restricted the formation of crosslinking networks when the TMP content is relatively high, which led to the negative deviation of the theoretically predicted crosslinking density and Dibenedetto's equation. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Effects of Temperature on Morphology and Properties of Films Prepared from Poly(ester‐urethane) and Nitrochitosan

Summary: Novel elastic materials were prepared by mixing semicrystalline polyester‐based polyurethane (PU) synthesized at 100 °C with nitrochitosan (NCH) and 1,1,1‐tris(hydroxylmethyl)propane as crosslinker, and then by curing the mixture at 18, 25, 40, 60, and 80 °C. The effects of cure temperature on the crystallization behavior, miscibility, and mechanical properties of the PUNCH materials were studied by attenuated total reflection Fourier transform IR, wide‐angle X‐ray diffraction, scanning electron microscopy, dynamic mechanical analysis, X‐ray photoelectron spectroscopy, and tensile test. The results indicated that the crystalline structure of the blend films was more easily interrupted as the cure temperature increased, leading to a decrease of the degree of crystallinity. With an increase of cure temperature, the blend films exhibited high crosslinking density and tensile strength, and the phase separation between hard and soft segments of PU enhanced, resulting in a decrease in the glass transition temperature (T_g) of soft segment. Interestingly, the composite films keeping high elongation at break possessed tensile strength higher than that of the native poly(ester‐urethane). The enhanced mechanical properties of the blend films can be attributed to the relatively dense crosslinking network and strong intermolecular hydrogen bonding between NCH and PU. Therefore, this study not only provided a novel way by adding NCH into PU matrix to prepare elastic materials, which would remain functional characteristic of chitosan, but also expanded the application field of chitosan.

The cure temperature dependence of the tensile strength and elongation at break for the PEPU‐100 and PUNCH‐100 films.     

High‐molecular‐weight polyurethanes prepared by one‐step miniemulsion polymerization

Through one‐step miniemulsion polymerization, hydrophobic polyurethane (PU) dispersions were prepared, with hexadecane (HD) as costabilizer in the oil phase and sodium dodecyl sulfate (SDS) as surfactant in the water phase. The oil phase, including isophorone diisocyanate, poly(oxytetramethylene) glycol, a costabilizer HD, a chain extender 1,4‐butanediol, a crosslinking agent trimethylol propane, and a catalyst dibutyltin dilaurate (SnDBL), was dispersed in the water phase containing SDS. The influences of experimental parameters, such as SnDBL, NCO/OH equivalents, and concentrations of surfactant, were discussed. The particle size and the molecular weight of PU polymer were measured by light scattering and gel permeation chromatography, respectively. With the addition of SnDBL and higher NCO/OH ratio, PU films with higher molecular weights were produced. The chemical structure of the PU polymer was identified by Fourier transform infrared spectrometer, and the adsorption of urethane group was observed. Thermal gravimetric analysis was used to characterize the thermal stability of PU. Furthermore, mechanical property was also investigated and characterized by tensile strength and elongation at break. With a higher NCO/OH ratio and the existence of SnDBL, the tensile strength of PU films was significantly increased. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Effects of reaction and cure temperatures on morphology and properties of poly(ester‐urethane)

Poly(ester‐urethane) was synthesized from poly(ethylene glycol adipate) (PEG) and 2,4‐toluene diisocyanate (TDI) to study the effects of reaction temperature and cure temperature on the crystallization behavior, morphology, and mechanical properties of the semicrystalline polyurethane (PU). PEG as soft segment was first reacted with TDI as hard segment at 90, 100, and 110°C, respectively, to obtain three kinds of PU prepolymers, coded as PEPU‐90, PEPU‐100, and PEPU‐110. Then the PU prepolymers were crosslinked by 1,1,1‐tris (hydroxylmethyl) propane (TMP) and were cured at 18, 25, 40, 60, and 80°C. Their structure and properties were characterized by attenuated total reflection Fourier transform infrared, wide‐angle X‐ray diffraction, scanning electron microscopy, dynamic mechanical analysis, and tensile testing. With an increase of the reaction temperature from 90 to 100°C, the crystallinity degree of soft segment decreased, but interaction between soft and hard segments enhanced, leading to the increase of the glass transition temperature (T_g) of soft domain and tensile strength. When the cure temperature was above 60°C, miscibility between soft and hard segments of the PEPU films was improved, resulting in relatively low crystallinity and elongation at break, but high soft segment T_g and tensile strength. On the whole, all of the PEPU‐90, PEPU‐100, and PEPU‐110 films cured above 60°C possessed higher tensile strength and elongation at break than that of the films cured at other temperatures. The results revealed that the reaction temperature and cure temperature play an important role in the improvement of the crosslinking structure and mechanical properties of the semicrystalline PU. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 708–714, 2006     

Effect on thermal,mechanical, and biodegradable properties of plasma-treated fish scale powder/linear low-density polyethylene polymer composite films

In the present work, we report the effect of low-temperature plasma treatment on thermal, mechanical, and biodegradable properties of polymer composite blown films prepared from carp fish scale powder (CFSP) and linear low-density polyethylene (LLDPE). The CFSP was melt compounded with LLDPE using a filament extruder to prepare 1, 2, and 3 wt.% of CFSP in LLDPE polymer composite filaments. These filaments were further pelletized and extruded into blown films. The blown films extruded with 1, 2, and 3 wt.% of CFSP in LLDPE were tested for thermal and mechanical properties. It was observed that the tensile strength decreased with the increased loading content of CFSP, and 1% CFSP/LLDPE exhibited the highest tensile strength. To study the effect of low-temperature plasma treatment, 1% CFSP/LLDP polymer composite with high tensile strength was plasma treated with O₂ and SF₆ gas before blow film extrusion. The 1% CFSP/LLDPE/SF₆-extruded blown films showed increased thermal decomposition, crystallinity, tensile strength, and modulus. This may be due to the effect of crosslinking by the plasma treatment. The maximum thermal decomposition rate, crystallinity %, tensile strength, and modulus obtained for 1% CFSP/LLDPE/SF₆ film were 500.02°C, 35.79, 6.32 MPa, and 0.023 GPa, respectively. Furthermore, the biodegradability study on CFSP/LLDPE films buried in natural soil for 90 days was analyzed using x-ray fluorescence. The study showed an increase in phosphorus and calcium mass percent in the soil. This is due to the decomposition of the hydroxyapatite present in the CFSP/LLDPE biocomposite.     

Effect of crosslinking density on the physical properties of interpenetrating polymer networks of polyurethane and 2-hydroxyethyl methacrylate-teminated polyurethane

Interpenetrating polymer networks (IPNs) of 2-hydroxyethyl methacrylate-terminated polyurethane (HPU) and polyurethane (PU) with different crosslinking densities of the PU network were prepared by simultaneous solution polymerization. Dynamic mechanical analysis (DMA) and differential scanning calorimetry (DSC) show that compatibility of component polymers in IPN formation depends on the crosslinking density of the PU network. Physical properties such as density and water absorption rely on the subtle balance between the degree of phase separation and the crosslinking density of the PU network. In spite of the occurrence of phase separation, the tensile moduli and tensile strength of the IPNs increase with the crosslinking density of the PU network. Morphological observation by scanning electron microscopy revealed different fracture surfaces between the compatible and incompatible IPNs. Surface characteristics of the IPNs, indicated as hydrogen bonding index and hard-to-soft segment ratio, are altered considerably by varying surface morphologies. Improved blood compatibility of IPN membranes is due to the variation of the hydrophilic and hydrophobic domain distribution.     

Interpenetrating polymer networks from castor oil based polyurethanes and poly(ethyl acrylate)

Polyurethanes were obtained by the reaction of hydroxyl groups of castor oil with hexamethylene diisocyanate, isophorone diisocyanate or diphenylmethane diisocyanate using an NCO/OH ratio of 1.6. These polyurethanes were swollen in ethyl acrylate monomer and subsequently polymerized by radical polymerization initiated with benzoyl peroxide in the presence of the crosslinking agent ethylene glycol dimethacrylate. A series of interpenetrating polymer networks (PU/PEA IPNs) were obtained as tough films by casting in glass moulds. The characteristics of these films were determined: resistance to chemical reagents, thermal behaviour (DSC, TGA), tensile strength, Young's modulus, elongation at break (%) and Shore A hardness. The morphology was determined by scanning electron microscopy, and the dielectric properties such as electrical conductivity, dielectric constant (ε′), dielectric loss (ε″) and loss tangent (tan δ) were studied.     

Miscibility and properties of semi‐interpenetrating polymer networks based on polyurethane and nitroguar gum

Films from castor oil‐based polyurethane (PU) prepolymer and nitroguar gum (NGG) with different contents (10–70 wt %) were prepared through solution casting method. The networks of PU crosslinked with 1,4‐butanediol were interpenetrated by linear NGG to form semi‐interpenetrating polymer networks (semi‐IPNs) in the blend films. The miscibility, morphology, and properties of the semi‐IPNs coded as PUNG films were investigated with Fourier transform infrared spectroscopy, scanning electron microscopy, differential scanning calorimetry, dynamic mechanical thermal analysis, wide‐angle X‐ray diffraction, density measurement, ultraviolet spectroscopy, thermogravimetric analysis, tensile, and solvent‐resistance testing. The results revealed that the semi‐IPNs films have good miscibility over the entire composition ratio of PU to NGG under study. The occurrence of hydrogen‐bonding interaction between PU and NGG played a key role in improvement of the material performance. Compared with the pure PU film, the PUNG films exhibited higher values of tensile strength (11.7–28.4 MPa). Meanwhile, incorporating NGG into the PU networks led to an improvement of thermal stability and better solvent‐resistance of the resulting materials. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104, 4068–4079, 2007     

Structured latex particles with improved mechanical properties

Structured polymer latex particles are prepared by a swelling emulsion polymerization process, in which the initial particles are first swollen by ethylenically unsaturated monomers and the polymerization of the latter is then carried out. This special polymerization process leads to multi-phase particle morphology. Instead of a thermodynamically more favorable large-scale phase-separation, we obtain multiple, near-spherical domains dispersed within the particles. TEM analysis after selective staining reveals the size and distribution of the microdomains. Dynamic mechanical analysis of the polymer films confirms the absence of a distinct, large second phase and indicates that such microdomains interfere at the molecular level with the segmental mobility of the dispersing phase. We present examples of soft polymers as the continuous phase and hard polymers as the dispersed phase. The inclusion of hard microdomains into soft continuous phase increases dramatically both the films tensile strength and elongation, which means improved cohesive strength of the polymer material. The increase in tensile strength of the polymer film correlates directly with the hardness of the dispersed phase. Improvement in tensile strength and elongation is important in a number of industrial applications of polymers, such as flexible coatings, coalescent-free paints and pressure sensitive adhesives (PSAs). Examples are presented which demonstrate the potential applications of the swelling emulsion polymerization process.     

Morphological structure and mechanical properties of polyurethane modified with methyl methacrylate

Three kinds of polyurethane-poly(methyl methacrylate) (PU–PMMA), that is, linear polymer, block copolymer, and interpenetrating polymer network (IPN), were synthesized by a simultaneous polymerization process, respectively. The effects of several factors such as ultraviolet (UV) setting, heat setting, chemical composition, and physical structure on the morphological structure and mechanical properties of polymers were studied by scanning electron micrograph, dynamic mechanical loss spectrum, and mechanical tests. The results show that PU–PMMA is a partially compatible system with a two-phase structure; the linear polymer has the highest elongation at break, and IPN has the strongest tensile strength, while the block copolymer has poor mechanical properties. In addition, the UV setting block copolymer and IPN system, with regular microphase domain structures, have higher tensile strength and elongation at break than those of heat setting polymers. With MMA content and hard segment in PU increasing, the tensile strength increases, and the elongation decreases. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68: 1363–1369, 1998     

Underwater polyurethane adhesive with enhanced cohesion by postcrosslinking of glycerol monomethacrylate

Polyurethane (PU) has been widely used as a glue in various areas. However, adhesion in the presence of water is greatly impeded and results in most synthetic adhesive failure. In this study, we designed and synthesized a novel PU construction; underwater PU adhesives were created by the incorporation of synthetic glycerol monomethacrylate (GMA). Furthermore, the urethane structure helped the adhesive eliminate the interfacial water barrier through interactions that were stronger than hydrogen bonding, and GMA as a crosslinking agent was used to generate post‐covalent‐crosslinking networks through radical polymerization. This enhanced the cohesion so the diffusion of water molecules could be overcome. Fourier transform infrared spectroscopy, thermogravimetric analysis, underwater adhesion measurements, and tensile tests were used to characterize the chemical and mechanical properties of the as‐obtained adhesive. This led to an adhesive with a better mechanical strength and interfacial adhesion in water, and the results show that the mechanical properties (tensile strength, Young's modulus, and tensile elongation) of the GMA–PU adhesive were higher than those of the pure PU. As for the 4% GMA, the tensile strength was enhanced by 24.3% and the elongation was enhanced by 125.23% over those of the pure PU. This confirmed that the incorporation of GMA into the PU matrix indeed induced increasing cohesion, and the sample's adhesive strength was 21.19 ± 3.9 MPa; this indicated a superior adhesive strength over that of the pure PU. In addition, we can foresee that underwater adhesion will play an important role in prospective surgery and engineering areas. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46579.     

Crosslinkable emulsion polymers by autoxidation. II

The physicomechanical properties, molecular weights, glass transition temperatures, and crosslinking mechanisms of fatty acrylate copolymers consisting of unsaturated bonds in the side chain were studied. The kinetics of the crosslinking mechanism of polymer films was analyzed by isothermal differential scanning calorimetry. The crosslinking rate was slow and influenced more by cobalt catalyst than by lead catalyst. The different physical properties displayed by the polymer films with and without catalysts demonstrated the occurrence of autoxidation. In general, 60 min at 100°C or 2 weeks at room temperature was sufficient time for polymer films reported here to obtain constant physical properties, such as tensile strength, swelling ratios, and percent insoluble polymers. The enhanced tensile strength from crosslinking was not large enough to overcome the lowering of the tensile strength due to plasticization with crosslinkable monomers such as linolenyl acrylate, linoleyl acrylate, and oleyl acrylate. However, non-crosslinkable lauryl acrylate showed better coalescence at room temperature.     

Preparation and properties of polyurethane/benzyl amylose semi‐interpenetrating networks

A series of semi‐interpenetrating polymer networks (semi‐IPNs) films were prepared from 20 wt % of benzyl amylose (BA) of different M_w and castor oil‐based polyurethane (PU) in N,N‐dimethylformamide (DMF). The weight‐average molecular weight (M_w), and radii of gyration (<S²>_z^1/2) of benzyl amylose were determined by laser scattering measurement, and the results suggested BA was in a compact coil conformation in DMF. Furthermore, the properties and miscibility of the polyurethane/benzyl amylose (PUBA) films were studied by scanning electronic microscopy, differential scanning calorimetry, dynamic mechanical thermal analysis, ultraviolet–visible spectrophotometer, and tensile testing. The PUBA films possessed much higher optical transmittance and tensile strength than the pure PU film regardless of the molecular weight of BA, but lower values of elongation at break were observed. With decreasing of the BA M_w from 9.24 × 10⁵ to 2.69 × 10⁵, interestingly, the elongation at break of the films increased from 135 to 326%. This might be ascribed to the decrease of crosslinking density of PU networks and the enhancement in freedom of the molecular motion. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

The effects of latex coalescence and interfacial crosslinking on the mechanical properties of latex films

The effects of latex coalescence and interfacial crosslinking on the mechanical properties of latex films were extensively investigated by means of several series of model latexes with varying backbone polymer crosslinking density and interfacial crosslinking functional groups. It was found that the tensile strength of crosslinked model latex films increased with increasing gel content (i.e. crosslinking density) of latex backbone polymers up to about 75% and then decreased with further increase in gel, while their elongation at break steadily decreased with increasing gel content. These findings showed that latex particle coalescence was retarded above a gel content of about 75% so that the limited coalescence of latex particles containing gel contents higher than 75% prevented the tensile strength of crosslinked latex films from increasing by further crosslinking the latex backbone polymers. This was contrary to the theory of rubber elasticity that the tensile strength increases with increasing molecular weight and crosslinking density. This limitation was found to be overcome by the interfacial crosslinking among latex particles during film formation and curing. This paper will discuss the effects of both latex backbone polymer and interfacial crosslinking on latex film properties. It will also discuss the development of self-curable latex blends and structured latexes containing co-reactive groups: oxazoline and carboxylic groups.     

Preparation and characterization of Fe‐Tetranitro phthalocyanine/polyurethane blends

In this article, Fe‐Tetranitro phthalocyanine (Fe‐TNPc)/polyurethane (PU) blends were prepared by solution blending. The mechanical properties of the samples were studied by tensile tests. The results showed that the tensile strength and the elongation at break of the samples increased with increasing Fe‐TNPc content. The improved mechanical properties for the samples containing Fe‐TNPc was attributed to the increased microphase separation degree of PU, which was further investigated by dynamic mechanical analysis (DMA) and Fourier transform infrared analysis. The lower T_g of the soft segments and the higher T_g of the hard segments for the samples containing Fe‐TNPc indicated an increase of microphase separation degree of PU. The increased hydrogen bonded carbonyl groups in the samples with increasing Fe‐TNPc content also proved the conclusion. Quantitative evaluation of the interaction between Fe‐TNPc and PU was also investigated by analyzing the physical crosslinking density of the samples. The results indicated that the physical crosslinking density of the samples increased with increasing Fe‐TNPc content. The antibacterial properties of the samples were investigated. The results showed that the percentage bacterial inactivation toward S. aureus and E. coli of the samples were 98.9% and 90.9%, respectively, when Fe‐TNPc was added to 1%. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41284.     

Permeation of oxygen through polyurethane–polyepoxide interpenetrating polymer networks

Oxygen permeation studies on polyurethane (PU)/polyepoxide (EP) interpenetrating polymer networks show that the increased crosslinking density owing to additional permanent chain entanglement (resulting from interpenetration) can decrease the coefficients of permeation, diffusion, and oxygen solubility. At 20% PU, at which the crosslinking density is maximum, these coefficients retain minimum values, while the tensile strength retains a maximum value.     

Mechanical properties and linear infrared dichroism of thin films of polyurethane nanocomposites

Morphological, mechanical, and Fourier transform infrared dichroic investigations were performed on neat polyurethane (PU) polymer matrix and PU+CaCO₃ nanocomposite thin films to determine how the nanofiller influenced the mechanical properties. The measurements were performed on strips that were cut from the prepared films in parallel and perpendicular directions with respect to the direction of film preparation. Optical microscopy of PU and the PU+CaCO₃ nanocomposite revealed the strain‐induced transition from a continuous spherulitic morphology to a fiberlike structure. The stress–strain behavior of the neat PU and PU+CaCO₃ nanocomposite films showed significant differences at large strain regimes. The experimental results suggest that the mechanical properties were strongly related to the orientational behavior of the separated phases. The orientation of the hard and soft segments was analyzed by the orientation function calculated from the IR absorbances. A correlation between the orientations of segments, tensile properties, and hardness of the investigated polymer films was established. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

纳米PANI-DBSA/EA/PU互穿网络导电膜的制备及其性能

用原位乳液聚合法在环氧丙烯酸树脂(EA)中合成了十二烷基苯磺酸掺杂的纳米聚苯胺(PNAI-DBSA),纳米PNAI-DBSA/EA混合物与蓖麻油聚氨酯(PU)预聚体、交联剂(苯乙烯、丙烯腈)等混合后,在引发剂过氧化苯甲酰(BPO)的作用下形成了纳米PANI-DBSA/EA/PU互穿网络导电复合膜。通过测定电导率和拉伸强度,研究了PANI-DBSA含量、交联剂及偶联剂的种类和用量以及BPO用量对复合膜导电和力学性能的影响。结果表明:在PANI-DBSA含量为12.5%、苯乙烯含量为60%、KH-550用量为3%、BPO用量为0.4%时,复合膜的电导率达2×10 ^-5 S/m,拉伸强度为15.8 MPa。     

A Study on Structure and Mechanical Properties of Polyurethane/Organic-Montmorillonite Nanocomposites

The intercalated nanocomposites of polyurethane (PU) with organic-montmorillonite (OMMT) treated by cetryltrimethyl ammonium bromide was prepared. The interlayer spacing of PU/OMMT nanocomposites was 3–4 nm. The interface interaction of PU/OMMT nanocomposites was improved compared to that of PU/montmorillonite (MMT) composites. The orderly arrangement of the PU chains was hindered because of strong interface interaction between the silicate layers dispersed in the nanometer and PU chains. By adding 2 wt% OMMT to PU, tensile strength and tear strength of the PU/OMMT composites were increased from 10.5 MPa and 36.4 KN/m to 13.8 MPa and 42.2 KN/m, respectively. The tensile strength and tear strength increased with OMMT content firstly, reaching its maximum when the OMMT content was 8 wt%. After that, the tensile strength and tear strength decreased with the further increase of the OMMT content. Compared to that of PU, the elongation at break of the PU/OMMT nanocomposites increased, indicating that the stretch of PU/OMMT nanocomposites increased.