Hybrid electro-conductive composites with improved toughness, filled by carbon black

The influence of both carbon black (CB), and an ethylene-propylene copolymer grafted by maleic anhydride (EP-g-MA), on the static mechanical properties, impact strength, peel and shear strengths as well as on the electrical conductivity of composites based on high-density polyethylene (HDPE) matrix, was investigated in this paper. It was found that CB improves the stress at yield, the stress at break, and Young’s modulus, as well as the shear strength and peel strength, of the HDPE/CB composites. The percolation threshold was found at 4.5 vol.% of CB. The addition of EP-g-MA to the HDPE/CB composites improves their impact strength, the peel and shear strengths, and the electrical conductivity.     

Effect of Interfacial Interaction on Morphology and Properties of Polyethylene/Boron Nitride Thermally Conductive Composites

In this study, polyethylene-g-maleic anhydride was utilized to enhance interfacial interaction between boron nitride and polyethylene. Moreover, KH550 was used as a surface treatment agent to improve interfacial interaction between boron nitride and polyethylene. It was found that surface functionalization of boron nitride particles and the addition of polyethylene-g-maleic anhydride can promote dispersion of boron nitride particles with reduced aggregation, resulting in the improvement of both tensile and impact strength of polyethylene/boron nitride composites. Compared to surface functionalization of boron nitride particles, the addition of polyethylene-g-maleic anhydride was much effective to enhance thermal conductivity of polyethylene/boron nitride composites and drop effectively rheological percolation threshold and gel point of polyethylene/boron nitride composites.     

Studies on the physico‐mechanical,thermal, and morphological behaviors of high density polyethylene/coleus spent green composites

This study is aimed at utilizing nutraceutical industrial waste and reducing carbon footprints of plastics. Eco‐friendly “green composites” of high density polyethylene (HDPE) were fabricated using coleus spent (CS)—a nutraceutical industrial waste as reinforcing filler and maleic anhydride‐graft‐polyethylene (MA‐g‐PE) as compatibilizer. Composites were fabricated with 5, 10, 15, and 20% (w/w) of CS by extrusion method. The fabricated HDPE/CS composites were evaluated for mechanical and thermal behavior. A slight improvement of about 5% in tensile strength and marked improvement of about 25% in tensile modulus for 20 wt % CS filled HDPE composites was noticed. The effect of CS content on rheological behavior was also studied. Thermal characteristics were performed using thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). TGA thermogram indicated increased thermal stability of CS‐filled composites. From TGA curves the thermal degradation kinetic parameters of the composites have been calculated using Broido's method. The enthalpy of melting (ΔH_m) obtained from DSC curves was reduced with increase in CS content in HDPE matrix, due to decrease in HDPE content in composite systems. An increase in CS loading increased the water absorption behavior of the composites slightly. Morphological behavior of cryo‐fractured composites has been studied using scanning electron microscopy. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synergistic effects on the enhancement of thermal conductive properties of thermal greases

Efficient heat dissipation from electronic devices with high-degree integration and high-power density has become an urgent and complex problem. We report here novel thermal greases with an enhanced thermal conductivity using graphene flakes (GFs), hexagonal boron nitride (h-BN), and hydroxypropyl cellulose (HPC) as fillers. The obtained GF/h-BN/HPC thermal grease at 23 vol % h-BN loading exhibits a thermal conductivity enhancement 555%, compared with the pure PDMS matrix, and also about 50, 169, and 115% higher than that with GF/h-BN, h-BN/HPC and h-BN as the filler for the thermal grease, respectively. We attribute it to the synergistic effects among GF, h-BN, and HPC, due to the formation of thermally conductive networks. This study provides a strategy for preparing thermal greases for thermal management applications. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47726.     

Preparation of HDPE/SEBS‐g‐MAH and its effect on mechanical properties of HDPE/wood flour composites

In this article, high density polyethylene/styrene‐ethylene‐butylene‐styrene block copolymer blends (HDPE/SEBS) grafted by maleic anhydride (HDPE/SEBS‐g‐MAH), which is an effective compatibilizer for HDPE/wood flour composites was prepared by means of torque rheometer with different contents of maleic anhydride (MAH). The experimental results indicated that MAH indeed grafted on HDPE/SEBS by FTIR analysis and the torque increased with increasing the content of maleic anhydride and dicumyl peroxide (DCP). Styrene may increase the graft reaction rate of MAH and HDPE/SEBS. When HDPE/SEBS MAH was added to HDPE/wood flour composites, tensile strength and flexural strength of composites can reach 25.9 and 34.8 MPa in comparison of 16.5 and 23.8 MPa (without HDPE/SEBS‐g‐MAH), increasing by 157 and 146%, respectively. Due to incorporation of thermoplastic elastomer in HDPE/SEBS‐g‐MAH, the Notched Izod impact strength reached 5.08 kJ m^?2, increasing by 145% in comparison of system without compatibilizer. That HDPE/SEBS‐g‐MAH improved the compatibility was also conformed by dynamic mechanical measurement. Scanning electron micrographs provided evidence for strong adhesion between wood flour and HDPE matrix with addition of HDPE/SEBS‐g‐MAH. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Thermal conductivity improvement in electrically insulating silicone rubber composites by the construction of hybrid three-dimensional filler networks with boron nitride and carbon nanotubes

In this study, we constructed hybrid three-dimensional (3D) filler networks by simply incorporating a relatively low content of one-dimensional carbon nanotubes (CNTs; 0.0005–0.25 vol %) and a certain content of two-dimensional boron nitride (BN; 30 phr) in a silicone rubber (SIR) matrix. As indicated by transmission electron microscopy observation, flexible CNTs can serve as bridges to connect BN platelets in different layers to form hybrid 3D thermally conductive networks; this results in an increase in thermally conductive pathways, and the isolation between CNTs can prevent the formation of electrically conductive networks. Compared to the SIR–BN composite with the same BN content, the SIR–BN–CNT composites exhibited improved thermal conductivity, slightly increased volume resistivity, and comparable breakdown strength without a largely decreased flexibility. When 0.25 vol % CNTs were incorporated, the SIR–BN–CNT composite exhibited 75 and 25% higher thermal conductivities relative to the neat SIR and SIR–BN composite with 30 phr BN, respectively, and a thermal conductivity that was even comparable to SIR–BN composite with 40 phr BN. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 46929.     

不同粒径氮化硼填充环氧树脂/玻璃纤维绝缘导热复合材料的研究

以聚砜改性环氧树脂为基体,通过高温模压制备了环氧树脂/玻璃纤维/氮化硼复合材料,研究了不同粒径及不同氮化硼导热粒子用量对复合材料导热性能、力学性能和电性能的影响。结果表明,大粒径粒子有利于复合材料力学性能的提高,小粒径有利于导热性能的提高;随着氮化硼用量的增加,复合材料的导热性能升高,力学性能呈现先增后降趋势,当氮化硼用量为10%(质量分数,下同)时,复合材料的冲击强度和弯曲强度均达到最佳,当氮化硼用量为20%时,复合材料仍保持较好的电性能。     

集成电路封装用GNPs/CNTs/HDPE导热高分子复合材料的研究

本文以高密度聚乙烯(HDPE)为基体,以自制的h-G-C-2/1体系杂化填料为导热填料,制备了GNPs/CNTs/HDPE导热高分子复合材料,重点对比了杂化填料和复配填料对GNPs/CNTs/HDPE复合材料在导热、导电及力学性能方面的影响。结果表明,GNPs/CNTs/HDPE导热高分子复合材料的拉伸强度为31.9 MPa,冲击强度为22.1 kJ/m^2,体积电阻率为690 MΩ·cm,热导率为0.759 W/(m·K),满足集成电路封装用技术参数要求。杂化填料的分散性优于复配填料,杂化填料在提高复合材料的拉伸性能方面优于复配填料,复配填料在提高复合材料的热导率方面优于杂化填料。本文所获得的研究成果为制备新型综合性能优异的集成电路封装用导热高分子复合材料提供了一条新的思路。     

Effect of Al2O3 fibers on the thermal conductivity and mechanical properties of high density polyethylene with the absence and presence of compatibilizer

Alumina (Al₂O₃) fiber/high density polyethylene (HDPE) composites were prepared by molding injection with or without compatibilizer, in which, maleic anhydride‐grafted polyethylene (PE‐g‐MA) and acrylic acid‐grafted polyethylene (PE‐g‐AA) were used as the compatibilizers. The thermal conductivities of the composites were anisotropic and the conductivities in the injection direction of the samples were higher than those in perpendicular direction of the injection. The anisotropic thermal conductivity for Al₂O₃/PE‐g‐AA/HDPE was the most obvious and this composite also gave the best mechanical performance. The SEM and DMA test revealed that PE‐g‐AA was more effective than PE‐g‐MA in improving the matrix–filler interaction. The high interfacial interaction was more favorable for the viscous flow‐induced fiber orientation, which resulted in the largest anisotropic degree of thermal conductivity of the Al₂O₃/PE‐g‐AA/HDPE among the studied composite. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Improvement of impact strength and hydrolytic stability of PC/ABS blend using reactive polymer

Polycarbonate/acrylonitrile–butadiene–styrene (PC/ABS) blends have been used widely for specific applications such as in automotive interior and exterior parts, and for office automation equipment parts. This study was conducted to investigate the effects of a reactive polymer as a modifier on properties such as the impact strength of PC/ABS blends. A reaction between PC and maleic anhydride group cannot usually be expected because the end hydroxyl group of PC is capped with an end‐capping agent such as t‐butylphenol to improve PC properties such as fluidity, thermal resistance, and impact strength. However, a reactive polymer that has a maleic anhydride group reacts with the end hydroxyl group of PC hydrolyzed with metal salts. Results show that PC/ABS with a reactive polymer exhibits improved impact strength. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44550.     

Development and characterization of green composites from bio‐based polyethylene and peanut shell

In the present work, different compatibilizers, namely polyethylene‐graft‐maleic anhydride (PE‐g‐MA), polypropylene‐graft‐maleic anhydride (PP‐g‐MA), and polystyrene‐block‐poly(ethylene‐ran‐butylene)‐block‐polystyrene‐graft‐maleic anhydride (SEBS‐g‐MA) were used on green composites derived from biobased polyethylene and peanut shell (PNS) flour to improve particle–polymer interaction. Composites of high‐density polyethylene/peanut shell powder (HDPE/PNS) with 10 wt % PNS flour were compatibilized with 3 wt % of the abovementioned compatibilizers. As per the results, PP‐g‐MA copolymer lead to best optimized properties as evidenced by mechanical characterization. In addition, best particle–matrix interface interactions with PP‐g‐MA were observed by scanning electron microscopy (SEM). Subsequently HDPE/PNS composites with varying PNS flour content in the 5–30 wt % range with PP‐g‐MA compatibilizer were obtained by melt extrusion and compounding followed by injection molding and were characterized by mechanical, thermal, and morphological techniques. The results showed that PNS powder, leads to an increase in mechanical resistant properties (mainly, flexural modulus, and strength) while a decrease in mechanical ductile properties, that is, elongation at break and impact absorbed energy is observed with increasing PNS flour content. Furthermore, PNS flour provides an increase in thermal stability due to the natural antioxidant properties of PNS. In particular, composites containing 30 wt % PNS powder present a flexural strength 24% and a flexural modulus 72% higher than the unfilled polyethylene and the thermo‐oxidative onset degradation temperature is increased from 232 °C up to 254 °C thus indicating a marked thermal stabilization effect. Resultant composites can show a great deal of potential as base materials for wood plastic composites. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43940.     

Dynamic rheology and morphology of HDPE‐fumed silica composites: Effect of interface modification

In the present study, high density polyethylene (HDPE)‐based composites containing different amounts of fumed silica (FS) were prepared by melt compounding in a corotating twin screw extruder. Polyethylene‐g‐maleic anhydride copolymer (PE‐g‐MA) containing 1 wt% maleic anhydride was used for interface modification between filler and polymer. The interaction between the surface hydroxyl groups of fumed silica nanoparticles with maleic anhydride groups of PE‐g‐MA led to a finer dispersion of the filler in the HDPE matrix. The terminal complex viscosity and terminal storage modulus were highest at 1 wt% filler loading due to widely spread network formation by FS nanoparticles. This filler network plausibly got disturbed at higher filler content and/or interface modification which was reflected in their stress relaxation behavior also. The dynamic rheological behavior of the composites was explained in terms of morphological observations. POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers     

Preparation and characterization of poly(ethylene terephthalate) powder‐filled high‐density polyethylene in the presence of silane coupling agents

Micron‐size crystalline particles of Poly(ethylene terephthalate) (PET), obtained from PET bottles by crystallization and grinding, were used as a filler in high‐density polyethylene (HDPE). The composite of PET particle‐filled HDPE was prepared by melt mixing at 190°C, which was well below the melting temperature of PET. Silane coupling agents (SCAs) were used to enhance the interaction between PET and HDPE in the composite. A chain extender (CE) and maleic anhydride (MA) were also used to provide further interaction with SCAs between these two materials. The ultimate tensile strength, especially at highest content 40% PET‐filled HDPE, and the impact strength of SCAs‐treated PET‐filled HDPE was found to be highly improved compared to untreated PET filling into HDPE. Dynamic mechanical analyses (DMA) demonstrated that T_g of the main matrix polyethylene was depressed from 3 to 10°C. Scanning electron microscopy (SEM) studies indicated a strong interaction between PET powder and HDPE when SCAs were present in the system. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 827–835, 2001     

Simultaneous improvement of thermal conductivity and mechanical properties for mechanically mixed ABS/h-BN composites by using small amounts of hyperbranched polymer additives

Recently, thermal interface materials (TIMs) are in great demands for modern electronics. For mechanically mixed polymer composite TIMs, the thermal conductivity and the mechanical properties are generally lower than expected values due to the sharply increased viscosity and poor filler dispersion. This work shows that addition of a small amount of polyester-based hyperbranched polymer (HBP) avoided the trade-off in mechanically mixed ABS/hexagonal boron nitride (h-BN) composites. After adding 0.5 wt% HBP, the maximum h-BN content in the composites increased from 50 to 60 wt%. The out-of-plane, in-plane thermal conductivity, and tensile strength of ABS/h-BN with 50 wt% h-BN were 0.408, 0.517 W/mK, and 18 MPa, respectively, and were increased to 0.729, 0.847 W/mK, and 32 MPa by adding 0.5 wt% HBP, while 0.972, 1.12 W/mK, and 29.5 MPa were achieved for ABS/h-BN/HBP with 60 wt% h-BN. The morphological and rheological results proved that these enhancements are due to the improved h-BN dispersion by decreasing viscosity of composites during mixing. Theoretical modeling based on the modified effective medium theory confirmed such results and showed that the interfacial thermal resistance also decreased slightly. Thus, this work demonstrates a facile and scalable method for simultaneously improving the thermal conductivity and mechanical properties of thermoplastic-based TIMs.     

复合绝缘导热胶粘剂研究

以增韧的酚醛环氧树脂为基体树脂,氮化铝、氮化硼、氧化铝混杂粒子为导热填料制备了-新型绝缘导热胶粘剂。研究了填料用量对胶粘剂热导率、热阻、介电常数、体积电阻率等性能的影响,发现填料用量为40％时胶粘剂的热导率为O．99 W／mK,热阻为0．70℃／W,介电常数6,体积电阻率4．6×1012Ω·cm,20℃、200℃、250℃下的剪切强度分别为13．0MPa、10．0MPa、5．65MPa。研究结果表明该胶具备良好的电绝缘及力学性能,可以长期在150℃温度下使用,与不加导热填料的相同胶粘剂相比,具有良好的导热能力。     

Thermally conductive silicone rubber reinforced with boron nitride particle

Thermally conductive silicone rubber used as elastomeric thermal pad is successfully developed with boron nitride powder as conductive filler. The effects of content and particle size of filler on the thermal conductivity and mechanical property of silicone rubber are investigated. The results indicate that the use of hybrid boron nitride with three different particle sizes at a preferable weight ratio gives silicone rubber better thermal conductivity compared with each boron nitride with single particle size at the same total filler content. Furthermore, scanning electron microscopy, differential scanning calorimeter, thermogravimetric, etc., are used to characterize the morphology, curing behavior, thermal stability, and coefficient of thermal expansion (CTE) of the silicone rubber composites. POLYM. COMPOS., 28:23–28, 2007. © 2007 Society of Plastics Engineers     

Effects of a titanate coupling agent on the mechanical and thermo‐physical properties of talc‐reinforced polyethylene compounds

An experimental study was carried out to investigate the effects of a titanate coupling agent on the mechanical properties, moisture absorption, and thermal conductivity of talc‐filled high‐density polyethylene (HDPE). Talc (0–35 wt %) was used as reinforcement particulate filler in an HDPE matrix and samples were prepared in a micro‐compounder and an injection molding machine. Isopropyl tri(dioctyl)phosphate titanate (0.5 wt %) was used as coupling agent. Composites with and without coupling agent were evaluated for changes in mechanical and thermo‐physical properties, morphology, and void content. Addition of the titanate coupling agent most often resulted in an increase in stiffness and tensile strength. Furthermore, both the void content and the elongation at break of composites were reduced. Results also showed that the coupling agent had no effects on the thermal conductivity, thermal diffusivity, and specific heat capacity of the composites. In addition, it was observed that the coupling agent was more effective at low concentrations of filler. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40449.     

Design and testing of high-density polyethylene nanocomposites filled with lead oxide micro- and nano-particles: Mechanical,thermal, and morphological properties

This research discusses the mechanical behavior and the microstructure of high-density polyethylene (HDPE)-based composites, manufactured using the melt-mixing and thermal-pressing techniques, where HDPE is mixed with various percentages of either bulk lead monoxide (bulk PbO) or PbO nanoparticles (PbO-NPs) acting as fillers. The scanning electron microscope and the field emission transmission electron microscope were utilized to identify the morphology of polymeric composites. Both showed the proper dispersion of PbO in the HDPE matrix without substantial agglomerations. The effect of PbO on the thermal behavior of the HDPE was studied using the thermogravimetric analysis. Tensile tests were implemented to find out how the mechanical characteristics of the composites were affected. Yield stress, % elongation at break, stiffness, tensile energy (toughness), ultimate tensile strength, and ultimate tensile strain were elucidated in this work. The values of stiffness, ultimate tensile strength, and yield stress increased by increasing either the bulk PbO or PbO-NPs' loading up to 40.0 wt % with reference to the hosting matrix. The values of ultimate tensile strain, tensile energy, and % elongation at break of the assembled composites diminished dramatically by increasing the filler's content from 10.0 to 50.0 wt %. Besides, composites with PbO-NPs as a filler were identified as having higher mechanical characteristics than those with bulk PbO for the same wt %. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47812.     

Enhanced thermal conductivity of boron nitride epoxy‐matrix composite through multi‐modal particle size mixing

Castable particulate‐filled epoxy resins exhibiting excellent thermal conductivity have been prepared using hexagonal boron nitride (hBN) and cubic boron nitride (cBN) as fillers. The thermal conductivity of boron nitride filled epoxy matrix composites was enhanced up to 217% through silane surface treatment of fillers and multi‐modal particle size mixing (two different hBN particle sizes and one cBN particle size) prior to fabricating the composite. The measurements and interpretation of the curing kinetics of anhydride cured epoxies as continuous matrix, loaded with BN having multi‐modal particle size distribution, as heat conductive fillers, are highlighted. This study evidences the importance of surface engineering and multi‐modal mixing distribution applied in inorganic fillered epoxy‐matrix composite. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Effect of poly(ethylene‐co‐vinyl acetate) additive on mechanical properties of maleic anhydride‐grafted acrylonitrile butadiene styrene for coating applications

The Izod impact strength of maleic anhydride‐grafted acrylonitrile butadiene styrene (MA‐g‐ABS) copolymer has been improved by the use of rubbery poly(ethylene‐co‐vinyl acetate) (EVA). The MA‐g‐ABS is prepared by an internal mixer using dicumyl peroxide as free radical initiator, and the grafting degree was determined using back‐titration method. The amount of EVA is optimized by evaluating the Izod impact strength, tensile, and flexural properties of the samples. Addition of 6% EVA into MA‐g‐ABS system improved the Izod impact strength and tensile strength by 18% and 35%, respectively. The miscibility of EVA in ABS and MA‐g‐ABS matrices has been observed using differential scanning calorimetry and scanning electron microscopy techniques. The enhanced adhesion property exhibited by MA‐g‐ABS/EVA systems promises it as a good candidate for thermoplastic coating applications on aluminum substrates. J. VINYL ADDIT. TECHNOL., 25:287–295, 2019. © 2018 Society of Plastics Engineers