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1.
This study has developed a carbon nanotube (CNT)/ethylene vinyl acetate (EVA)/ultrahigh molecular weight polyethylene (UHMWPE) composite with a unique double percolated conductive structure, in which only 20 wt% of CNT enriched EVA is needed to form a continuous conductive network. Compared with conventional double percolated conductive polymer composites (CPCs) which require filler‐enriched polymer content up to 50 wt%, the low CNT/EVA content gives rise to an unprecedentedly increased effective CNT concentration in the CNT/EVA/UHMWPE composite. The double percolated composite exhibits electrical conductivity comparable to that obtained in CNT‐loaded single EVA composite with five times of CNT content. Only 7.0 wt% CNT gives the composite an electromagnetic interference (EMI) shielding effectiveness of 57.4 dB, much higher than that of mostly reported CNT and graphene based CPCs. Absorption is demonstrated to be the primary shielding mechanism due to the numerous interfaces between UHMWPE domains and CNT/EVA layers facilitating multiple reflection, scattering, and absorption of the incident microwaves. The construction of unique double percolated structure in this work provides a promising strategy for developing cost‐effective and high‐performance CPCs for use as efficient EMI shielding materials.

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2.
In this report, multiwalled carbon nanotubes (CNT) embedded poly(styrene-b-(ethylene-co-butylene)-b-styrene) (SEBS) microspheres (CNT/SEBS) were prepared by solvent evaporation method. Reduced graphene oxide (rGO) nanosheets were used to cover the surface of CNT/SEBS microspheres. The CNT/SEBS/rGO nanocomposites with special segregated conductive network were fabricated by hot pressing these as-prepared complex microspheres. The morphology, electrical percolation threshold, electrical conductivity, and electromagnetic interference (EMI) shielding effectiveness (SE) of CNT/SEBS/rGO composites were characterized. The shielding mechanisms were discussed in detail. Analysis of electrical conductive performance shows that the electrical percolation threshold of rGO is 0.22 vol %. Results of EMI shielding test confirmed the synergistic effect between CNT and rGO. The EMI SE of the composite filled by 2.1 vol % CNT and 3.35 vol % rGO can achieve 26 dB in 8.2− 12.4 GHz (X band), which exceeds the basic requirement for commercial application (20 dB). Its reflectance coefficient (19–41%) indicates that the most part of incident electromagnetic (EM) wave energy is attenuated through absorption mechanism. This kind of absorptive EMI shielding material can be applied without serious secondary EM radiation pollution problems. The effects of filler content, molding temperature on EMI SE, and shielding mechanism were also investigated. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48542.  相似文献   

3.
The electrical conductivity and electromagnetic interference (EMI) shielding effectiveness of the composites of polypropylene/poly(lactic acid) (PP/PLA) (70/30, wt %) with single filler of multiwall carbon nanotube (CNT) or hybrid fillers of nickel‐coated carbon fiber (CF) and CNT were investigated. For the single filler composite, higher electrical conductivity was observed when the PP‐g‐maleic anhydride was added as a compatibilizer between the PP and PLA. For the composite of the PP/PLA (70/30)/CF (20 phr)/CNT (5 phr), the composite prepared by injection molding observed a higher EMI shielding effectiveness of 50.5 dB than the composite prepared by screw extrusion (32.3 dB), demonstrating an EMI shielding effectiveness increase of 49.8%. The higher values in EMI shielding effectiveness and electrical conductivity of the PP/PLA/CF (20 phr)/CNT (5 phr) composite seemed mainly because of the increased CF length when the composites were prepared using injection molding machine, compared with the composites prepared by screw extrusion. This result suggests that the fiber length of the conductive filler is an important factor in obtaining higher values of electrical conductivity and EMI shielding effectiveness of the PP/PLA/CF/CNT composites. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45222.  相似文献   

4.
《Ceramics International》2021,47(20):28698-28713
One-dimensional conductive materials are of great significance to the construction of conductive network in the polymer matrix due to their large aspect ratio. In this work, a nickel-plated rod-like calcium silicate composite (Ni@RL-CS) with unique vermicular structure was successfully fabricated by an electroless plating method. The structure and property of as-prepared Ni@RL-CS were characterized, and its electromagnetic shielding ability was evaluated through mixing with thermoplastic polyurethane (TPU). Results indicate that the Ni@RL-CS shows good electrical conductivity, magnetic property and strong dielectric loss ability. The Ni@RL-CS with a one-dimensional vermicular structure is easier to construct a continuous conductive network in TPU matrix, which greatly improves the electromagnetic shielding effectiveness of the TPU resin. TPU/Ni@RL-CS binary composite with 20 vol% Ni@RL-CS achieves ultrahigh specific EMI SE/thickness of 92.6 dB/mm in the frequency of X-band. By further hybridizing Ni@RL-CS with GNPs, the TPU/Ni@RL-CS/GNPs trinary composite exhibits excellent electromagnetic shielding performance. When the contents of Ni@RL-CS and GNPs are 10 vol% and 1.5 vol%, respectively, the specific EMI SE/thickness of the corresponding trinary composite reaches 74.6 dB/mm in the X-band owe to the dense conductive network, which is 56.5% higher than that of the binary TPU/Ni@RL-CS composite with the same content of 10 vol% Ni@RL-CS.. The synergistic effects of dielectric loss, magnetic loss, and the interfacial polarization loss are the main shielding mechanism. This work provides a strategy to prepare a functional filler based on an insulating inorganic material for electromagnetic shielding. The as-prepared Ni@RL-CS with the unique vermicular structure and outstanding electromagnetic shielding performance can serves as a functional filler to modify polymers for electromagnetic shielding applications.  相似文献   

5.
The effects of hybrid fillers of carbon fiber (CF) and multiwall carbon nanotube (MWCNT) on the electrical conductivity, electromagnetic interference shielding effectiveness (EMI SE), flame retardancy, and mechanical properties of poly(butylene terephthalate) (PBT)/poly(acrylonitrile-co-styrene-co-acrylate) (PolyASA) (70/30, wt %) with conductive filler composites were investigated. The CF was used as the main filler, and MWCNT was used as the secondary filler to investigate the hybrid filler effect. For the PBT/PolyASA/CF (8 vol %)/MWCNT (2 vol %) composite, a higher electrical conductivity (1.4 × 100 S cm−1) and EMI SE (33.7 dB) were observed than that of the composite prepared with the single filler of CF (10 vol %), which were 9.0 × 10−2 S cm−1 and 23.7 dB, respectively. This increase in the electrical properties might be due to the longer CF length and hybrid filler effect in the composites. From the results of aging test at 85 °C, 120 h, the electrical conductivity and EMI SE of the composites decreased slightly compared to that of the composite without aging. The results of electrical conductivity, EMI SE, and flame retardancy suggested that the composite with the hybrid fillers of CF and MWCNT showed a synergetic effect in the PBT/PolyASA/CF (8 vol %)/MWCNT (2 vol %) composite. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 48162.  相似文献   

6.
A carbon nanotube (CNT)/poly(methyl methacrylate) (PMMA)/ultrahigh molecular weight polyethylene (UHMWPE) composite containing a double‐segregated structure was formalized by means of a facile mechanical mixing technology. In the composite, the CNTs were decorated on the surfaces of PMMA granules, and the CNTs decorated granules formed the continuous segregated conducting layers at the interfaces between UHMWPE particles. Morphology observations confirmed the formation of a specific double‐segregated CNT conductive network, resulting in an ultralow percolation threshold of ~0.2 wt %. The double‐segregated composite containing only 0.8 wt % CNT loading exhibited a high electrical conductivity of ~0.2 S m?1 and efficient electromagnetic shielding effectiveness of ~19.6 dB, respectively. The thermal conductivity, temperature‐resistivity behaviors, and mechanical properties of the double‐segregated composites were also studied. This work provided a novel conductive network structure to attain a high‐performance conducting polymer composite at low filler loadings. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39789.  相似文献   

7.
Graphene nanoplatelets (GNPs) were successfully incorporated into silicon carbide (SiC) ceramic matrix in a self-aligned pattern and the obtained materials displayed extremely high value of shielding effectiveness (SE) over 40?dB by adding only 3?wt.% GNPs, which was the highest SE value in all SiC-based composites reported in literature up to now. It was found that the texture distribution of GNPs was crucial to achieve the high electromagnetic interference shielding performance of SiC/GNPs composites, which can contribute to the significant improvement of both absorption and reflection. The improved absorption originated from the formation of network of mini capacitors comprised of self-aligned GNPs and multiple reflections. The improvement of reflection was attributed to the high electrical conductivity of the composite due to the introduction of GNPs. These results indicate that SiC/GNPs composites can be used as high-performance ceramic-based EMI shielding materials.  相似文献   

8.
This study presents the preparation of electrically conducting poly(ε‐caprolactone) (PCL)/multiwall carbon nanotube (MWCNT) composites with very low percolation threshold (pc). The method involves solution blending of PCL and MWCNT in the presence of commercial PCL beads. The PCL beads were added into high viscous PCL/MWCNT mixture during evaporation of solvent. Here, the used commercial PCL polymer beads act as an ‘excluded volume’ in the solution blended PCL/MWCNT region. Thus, the effective concentration of the MWCNT dramatically increases in the solution blended region and a strong interconnected continuous conductive network path of CNT−CNT is assumed throughout the matrix phase with the addition of PCL bead which plays a crucial role to improve the electromagnetic interference shielding effectiveness (EMI SE) and electrical conductivity at very low MWCNT loading. Thus, high EMI SE value (∼23.8 dB) was achieved at low MWCNT loading (1.8 wt %) in the presence of 70 wt % PCL bead and the high electrical conductivity of ∼2.49×10−2 S cm−1 was achieved at very low MWCNT loading (∼0.15 wt %) with 70 wt % PCL bead content in the composites. The electrical conductivity gradually increased with increasing the PCL bead concentration, as well as, MWCNT loading in the composites. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42161.  相似文献   

9.
Polyvinyl chloride (PVC)/graphene and poly(methyl methacrylate) (PMMA)/graphene nanocomposites were made by solution casting technique with graphene weight fractions of 1, 5, 10, 15, and 20%. Multilayer structures of the composites were made by hot compression technique to study their electromagnetic interference shielding effectiveness (EMI SE). Tensile strength, hardness, and storage modulus of the nanocomposites were studied in relation with graphene weight fraction. There has been a substantial increase in the electrical conductivity and EMI SE of the composites with 15–20% filler loading. Differential thermal analysis of the composites shows improved thermal stability with an increase in graphene loading. PMMA/graphene composites have better thermal stability, whereas PVC/graphene composites have superior mechanical properties. About 2 mm thick multilayer structures of PMMA/graphene and PVC/graphene composites show a maximum EMI SE of 21 dB and 31 dB, respectively, in the X band at 20 wt % graphene loading. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47792.  相似文献   

10.
In this article, lightweight silver@carbon microsphere@graphene (Ag@CMS@GR) composite materials were fabricated. First, carbon microsphere (CMS) was prepared by redox hydrothermal method in the presence of FeCl3 and polyvinyl alcohol. Next, on the surface, silver was deposited to form Ag@CMS particles. And finally, the graphene sheets were added to connect Ag@CMS particles to obtain Ag@CMS@GR composites. Because of the silver nanoparticle may form a conductive pathway, Ag@CMS with relative high content of silver nanoparticles show superior EMI shielding properties. Next, graphene was introduced into Ag@CMS with relative low content of silver particles to form Ag@CMS@GR composites, which is helpful for decreasing the apparent density of composites to around 1.01 g·cm−3. And the composites also show good EMI shielding properties. The highest SE and specific SE values of Ag@CMS@GR reached 39.26 dB and 38.87 dB·cm3·g−1 with 5 wt % graphene content. The EMI shielding mechanism of Ag@CMS@GR composites was discussed. It can be potentially used for lightweight EMI shielding applications. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48459.  相似文献   

11.
Conductive polymer composites (CPCs) for electromagnetic interference shielding have received significant attention and shown rapid development. According to the electromagnetic wave interface conduction theory of Schelkunoff, excellent conductive performance and perfect conductive network structure are prerequisites for high shielding efficiency of electromagnetic interference shielding composites. Effective multiple interface reflection absorption, dielectric loss, and hysteresis loss characteristics of the materials are crucial for realizing the regulation of the electromagnetic interference shielding performance of CPCs. Therefore, the structural design of conductive and magnetic network for CPCs is crucial for achieving high shielding performance. In this study, it is established that an electromagnetic shielding composite with a uniform structure is widely used because of its simple preparation process, but its inefficient conductive network causes a high percolation threshold. The inefficiency can be solved by designing a composite structure and improving the efficiency of the conductive network. Currently, common structural designs include segregated structural, layered structural, and foam structural designs. These structural designs effectively solve the problem of high percolation threshold of CPCs and coordinate the contradiction between the performance of electromagnetic interference shielding and other advantages.  相似文献   

12.
Electrical, morphological and rheological properties of polyethylene (PE)/multi-walled carbon nanotube (MWCNT) and poly(phenylene sulfide) (PPS)/MWCNT composites were studied with the MWCNT content using vector network analyzer, scanning electron microscopy and rotational rheometry. From the results of electrical conductivity and electromagnetic interference shielding efficiency (EMI SE) of the PE/MWCNT and PPS/MWCNT composites, the electrical percolation threshold of the composites has found to be 5 and 3 wt% MWCNT, respectively. From the results of the EMI SE of the composites, it was suggested that the increase in homogeneous dispersion of the MWCNT in the PPS matrix has been attributed to the increase in connectivity of the MWCNT-MWCNT network structure of the composite. Therefore, the higher values of the EMI SE with the MWCNT content were observed in the PPS/MWCNT than the PE/MWCNT composites. From the results of the rheological properties of the PE/MWCNT and PPS/MWCNT composites, the increase in the complex viscosity was observed for the PPS/MWCNT than the PE/MWCNT composites. The increase in complex viscosity maybe due to the increase in homogeneous dispersion of the MWCNT in the PPS matrix than that in the PE matrix. From the results of the rheological properties of the PE/MWCNT and PPS/MWCNT composites, it was suggested that the homogeneous dispersion of the MWCNT in the polymer matrix has affected the increase in complex viscosity of the PPS/MWCNT composite. This result of rheological behavior is consistent with the results of the EMI SE of the PE/MWCNT and PPS/MWCNT composites.  相似文献   

13.
A surface treatment was applied to carbon black to improve the electrical and microwave properties of poly(ethylene terephthalate) (PET)-based composites. Three different formamide solutions with 1, 2, and 3 wt % concentrations were prepared to modify the surface chemistry of carbon black. Microwave properties such as the absorption loss, return loss, insertion loss, and dielectric constant were measured in the frequency range of 8–12 GHz (X-band range). Composites containing formamide-treated carbon black exhibited enhancements in the electrical conductivity, electromagnetic interference (EMI) shielding effectiveness, and dielectric constant values when compared to composites with untreated carbon black. In addition, increases in the formamide solution concentration and carbon black content of composites resulted in an increase in the electrical conductivity, EMI shielding effectiveness, and dielectric constant values. The percolation threshold concentration of PET composites shifted from a 3 to 1.5 wt % carbon black composition with the surface treatment. The best EMI shielding effectiveness was around 27 dB, which was obtained with the composite containing 8 wt % carbon black treated with a 3 wt % formamide solution. Moreover, this composition gave the lowest electrical resistivity and the highest dielectric constant among the produced composites. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

14.
The effect of carbon fiber (CF) modification with multiwall carbon nanotube (CNT) on the electrical, mechanical, and rheological properties of the polycarbonate (PC)/CF/CNT composite was investigated. The CF and multiwall CNT (MWCNT) were treated with sulfuric acid and nitric acid (3:1 wt %) mixture, to modify the CF with the CNT. For the PC with acid-treated CNT (a-CNT) modified acid-treated CF (a-CF) (PC/a-CF/a-CNT) composite, the electrical conductivity, and the electromagnetic interference shielding effectiveness (EMI SE) showed the highest values, compared with those of the PC/a-CF and PC/a-CF/CNT composites. The EMI SE of the PC/a-CF (10 wt %)/a-CNT (0.5 wt %) composite was found to be 26 (dB at the frequency of 10.0 GHz, and the EMI SE was increased by 91.2%, compared to that of the PC/a-CF composite at the same amount of total filler content. Among the composites studied in this work, the PC/a-CF/a-CNT composite also showed the highest values of relative permittivity (εr) and dielectric loss factor. The above results suggest that the CF modification with the a-CNT significantly affected the electrical conductivity and EMI SE of the composite, and the hybrid fillers of the a-CNT and a-CF resulted in good electrical pathways in the PC/a-CF/a-CNT composite. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47302.  相似文献   

15.
The addition of various particulate nano‐carbon (PNC) fillers to heat‐resistant poly(vinylidene fluoride) (PVDF) was carried out to prepare conductive composites for use in electromagnetic interference (EMI) shielding application. Three different PNC fillers, namely N472 (Vulcan XC‐72), N550 (Fast Extruding Furnace) and N774 (Semi‐Reinforcing Furnace), were used in various concentrations to prepare composite systems PVDF/N472, PVDF/N550 and PVDF/N774 by solution casting followed by a moulding technique. These PNC fillers have a particle size at the nanometre level, but they have an aggregating tendency; both these characteristics influence the properties of composites to which such fillers are added. The percolation threshold of the PVDF/PNC composites was theoretically determined using the sigmoidal Boltzmann model and classical theory and compared. Theoretical models were also used to predict composition‐dependent electrical conductivity. The electrical conductivity is correlated to that of EMI shielding effectiveness at ambient temperature. © 2019 Society of Chemical Industry  相似文献   

16.
Conductive polymer composites (CPCs) have demonstrated significant potential in the aerospace, electronics, and communications industries. In this study, polypropylene (PP)/multiwalled carbon nanotubes (MWCNTs) binary composites and in situ fiber reinforced multicomposites made from PP/MWCNTs were fabricated by microcellular injection molding. In addition to crystallization behavior, foam morphology, mechanical properties, dielectric properties, and electromagnetic shielding properties of the composites were analyzed. According to the results, microporous structures can facilitate the distribution of conductive fillers, thereby enhancing the electromagnetic shielding performance and mechanical properties of the composite. In situ microfiber networks display a heterogeneous nucleation effect, resulting in an increase in foam density, which improves composite performance. In situ fiber-reinforced microporous multicomposites are capable of exhibiting higher elongation at break and electromagnetic shielding properties than binary systems, and the multicomposites can achieve greater electromagnetic shielding effectiveness (SE) with fewer conductive fillers. Ultimately, fiber-reinforced microporous composites with an elongation at break of 194.40%, an electromagnetic shielding effect of >20 dB, and an absorption mechanism are produced. A feasible method is presented in this study for preparing CPCs that produce light weight, excellent mechanical properties, and high electromagnetic SE at low filler levels.  相似文献   

17.
The morphological, electrical, and thermal properties of polyurethane foam (PUF)/single conductive filler composites and PUF/hybrid conductive filler composites were investigated. For the PUF/single conductive filler composites, the PUF/nickel‐coated carbon fiber (NCCF) composite showed higher electrical conductivity and electromagnetic interference shielding effectiveness (EMI SE) than did the PUF/multiwall carbon nanotube (MWCNT) and PUF/graphite composites; therefore, NCCF is the most effective filler among those tested in this study. For the PUF/hybrid conductive fillers PUF/NCCF (3.0 php)/MWCNT (3.0 php) composites, the values of electrical conductivity and EMI SE were determined to be 0.171 S/cm and 24.7 dB (decibel), respectively, which were the highest among the fillers investigated in this study. NCCF and MWCNT were the most effective primary and secondary fillers, and they had a synergistic effect on the electrical conductivity and EMI SE of the PUF/NCCF/MWCNT composites. From the results of thermal conductivity and cell size of the PUF/conductive filler composites, it is suggested that a reduction in cell size lowers the thermal conductivity of the PUF/conductive filler composites. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44373.  相似文献   

18.
Electrically conductive composite nanofibers of polyvinylpyrrolidone (PVP) filled with multi-walled carbon nanotubes (MWCNTs) were prepared by electrospinning process. The complex permittivity and electromagnetic interference shielding effectiveness (EMI SE) of all composite nanofibers were measured in the X band frequency range 8.2–12.4 GHz. The electrical conductivity, real and imaginary part of permittivity, and EMI shielding behaviors of the composite nanofibers were reported as function of MWCNTs concentration. Electrical conductivity of MWCNTs/PVP composite nanofiber followed power law model of percolation theory having a percolation threshold ?c = 0.72 vol% (~1 wt.%) and exponent t = 1.71. The total EMI SE of MWCNTs/PVP composite nanofibers increased up to 42 dB mainly base on the absorption mechanism. The EMI SE measured from experiments was also compared with the approximate value calculated from theoretical model. The obtained theory results confirmed that the selected model presented acceptable performance for evaluating the involved parameters and prediction of the EMI SE of composite nanofibers. The ability of the theoretical model to predict the EMI shielding by reflection and absorption was found to be a function of the frequency, thickness, permittivity, and conductivity.  相似文献   

19.
In this study, poly(methyl methacrylate) (PMMA)/graphene nanoplatelets (GNPs) conductive composite films with different morphologies were fabricated from the same constituent materials using four fabrication techniques, solution casting (SC), SC followed by hot pressing (SCP), melt mixing followed by SC (MSC), and melt mixing followed by hot pressing (MP). Morphologies of dispersed GNPs and electrical properties in both in-plane and perpendicular direction were investigated and compared systematically. The corresponding percolation thresholds (Φc) of the composites varied from 0.42 ± 0.13 vol% to 3.26 ± 0.48 vol%. The conductivities varied up to two orders of magnitude and decreased in the sequence of SC > MSC > SCP > MP. These variations were explained in terms of GNPs size, GNPs orientation, distribution and dispersion state of fillers. The contribution of the above factors in each procedure were discerned individually, the results were discussed and compared with other experimental studies and simulations as well.  相似文献   

20.
Electromagnetic interference shielding mechanisms of CNT/polymer composites   总被引:4,自引:0,他引:4  
Mohammed H. Al-Saleh 《Carbon》2009,47(7):1738-3190
The electromagnetic interference (EMI) shielding mechanisms of multi-walled carbon nanotube (MWCNT)/polymer composites were analyzed experimentally and theoretically. For the experimental analysis, EMI shielding effectiveness (SE) of MWCNT/polypropylene (PP) composite plates made in three different thicknesses and at four different concentrations were studied. A model based on the shielding of electromagnetic plane wave was used to theoretically study the EMI shielding mechanisms. The experimental results showed that absorption is the major shielding mechanism and reflection is the secondary shielding mechanism. The modeling results demonstrated that multiple-reflection within MWCNT internal surfaces and between MWCNT external surfaces decrease the overall EMI SE. The EMI SE of MWCNT/PP composites increased with increase in MWCNT content and shielding plate thickness.  相似文献   

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