Response surface predictions of the viscoelastic properties of vapor‐grown carbon nanofiber/vinyl ester nanocomposites

A full factorial design of experiments and response surface methodology were used to investigate the effects of formulation, processing, and operating temperature on the viscoelastic properties of vapor‐grown carbon nanofiber (VGCNF)/vinyl ester (VE) nanocomposites. Factors included VGCNF type (pristine, oxidized), use of a dispersing agent (DA) (no, yes), mixing method (ultrasonication, high‐shear mixing, and a combination of both), VGCNF weight fraction (0.00, 0.25, 0.50, 0.75, and 1.00 parts per hundred parts resin (phr)), and temperature (30, 60, 90, and 120°C). Response surface models (RSMs) for predicting storage and loss moduli were developed, which explicitly account for the effect of complex interactions between nanocomposite design factors and operating temperature on resultant composite properties; such influences would be impossible to assess using traditional single‐factor experiments. Nanocomposite storage moduli were maximized over the entire temperature range (～20% increase over neat VE) by using high‐shear mixing and oxidized VGCNFs with DA or equivalently by employing pristine VGCNFs without DA at ～0.40 phr of VGCNFs. Ultrasonication yielded the highest loss modulus at ～0.25 phr of VGCNFs. The RSMs developed in this investigation may be used to design VGCNF‐enhanced VE matrices with optimal storage and loss moduli for automotive structural applications. Moreover, a similar approach may be used to tailor the mechanical, thermal, and electrical properties of nanomaterials over a range of anticipated operating environments. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Effect of bone ash fillers on mechanical and thermal properties of biobased epoxy nanocomposites

In this study, the fabrication and characterization of bone ash filled biobased epoxy resin (Super SAP 100/1000, contains 37% biobased carbon content) nanocomposites are presented. Biosource bone ash was modified by size reduction and surface modification processes using a combination of ball milling and sonochemical techniques and characterized using X-ray diffraction, scanning electron microscopy, and transmission electron microscopy. The modified bone ash particles were incorporated into biobased epoxy with noncontact mixing process. The as-fabricated nanocomposites were characterized using various thermal and mechanical analyses. The nanocomposites showed significant improvement in flexural strength (41.25%) and modulus (34.56%) for 2 wt% filler loading. Dynamic mechanical analysis (DMA) results showed improvement in both storage modulus and loss modulus. Additionally, DMA results showed a slight reduction in glass transition temperature which also complies with differential scanning calorimetry results. Thermomechanical analysis results showed a reduction in the coefficient of thermal expansion. Thermogravimetric analysis results showed improved thermal stability at both onset of degradation and the major degradation. These enhanced thermal and mechanical performances of the epoxy nanocomposites allows them to be suitable for lightweight aerospace, automotive, and biomedical applications.     

The effect of multiscale hybridization on the mechanical properties of natural fiber-reinforced composites

The main objective of this work was to investigate the effect of reinforcements at different scales on the mechanical properties of natural fiber-reinforced composites. Pure jute and interlaminar hybrid jute/glass fiber-reinforced polymer composites were fabricated. Different types of fillers in two weight fractions (1 and 3 wt. %) were used as second reinforcements in the hybrid jute/glass composites. Tensile, flexural, and impact tests were performed. It was found that the macroscale inter-play hybridization significantly improved the mechanical properties of the pure jute fiber based composites. When the fillers are used as second hybridization, the modified composites presented higher mechanical properties when compared to pure jute composites. However, the effect of fillers on the mechanical properties of the hybrid composites presented various trends due to the interaction between several factors (i.e., particle scale, content, and nature), which cannot always be separated. Increasing the synthetic filler content improved the tensile properties of the filled hybrid composites, while increasing the natural filler content worsen the tensile properties. The flexural strength of the multiscale hybrid composites was improved, while the impact properties were negatively affected.     

Effect of filler surface treatment on mechanical properties and thermal properties of single and hybrid filler–filled PP composites

The influence of two types of surface treatments (aminosilane and Lica‐12) on the mechanical and thermal properties of polypropylene (PP) filled with single and hybrid filler (silica and mica) was studied. An improvement in tensile properties and impact strength was found for both treatments compared to those of untreated composites. However, the filler with silane coupling agent showed better improvement compared to the filler with Lica‐12 coupling agent. This was due to better adhesion between filler and matrix. Thermal analysis indicates that surface treatments increased the nucleating ability of filler, but decreased the coefficient of thermal expansion of PP composites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effect of filler loading on the mechanical properties of crosslinked 1,2,3‐triazole polymers

The effect of filler loading on the mechanical properties of crosslinked triazole polymers obtained by polymerization of E300 dipropiolate ( 1 ) with diazide ( 2 ) obtained from tetraethylene glycol using tetraacetylene functionalized crosslinker ( 3 ) was studied systematically. Aluminum (10–14 μm) was used as the primary filler during the formulations; the effect of secondary fillers such as aluminum (<75 μm), NaCl (45–50 and 83–105 μm) was studied with the increase in the total filler loading. The modulus of the aluminum‐filled crosslinked triazole polymers increases with the increase in the filler content while using either particle sized aluminum powder. The use of Al (particle size <75 μm) and NaCl (particle size 45–50 μm and 83–105 μm) as secondary or additional fillers while using aluminum (10–14 μm) as the main filler, has a diminishing effect on the modulus and strain of the crosslinked triazole polymers. Triazole polymers described herein have the ability to wet and adhere to large quantities of these inorganic salts and thus maintain mechanical properties of the composite comparable to typical polyurethane elastomeric matrices, regardless of the chemistry of the particulate filler, which imparts an important and necessary binder characteristic for energetic composites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Enhancement of mechanical and tribological properties in ring‐opening metathesis polymerization functionalized molybdenum disulfide/polydicyclopentadiene nanocomposites

This study focuses on the possibility of improving performance properties of polydicyclopentadiene (PDCPD) nanocomposites for engineering applications using nanoparticles. In this article, molybdenum disulfide/polydicyclopentadiene (MoS₂/PDCPD) nanocomposites have been prepared by in situ ring‐opening metathesis polymerization using reaction injecting molding (RIM) process. To enhance the interfacial adhesion between the fillers and PDCPD matrix, the surface modified MoS₂ nanoparticles hybridized with dialkyldithiophosphate (PyDDP) were successfully prepared by in situ surface grafting method. The effect of low MoS₂ loadings (<3 wt %) on the mechanical and tribological behaviors of PDCPD was evaluated. The results indicated that the friction coefficient of the MoS₂/PDCPD nanocomposites was obviously decreased and the wear resistance of nanocomposites was greatly improved by the addition of PyDDP‐hybridized MoS₂ nanoparticles; meanwhile, the mechanical properties were also enhanced. The MoS₂/PDCPD nanocomposites filled with 1 wt % PyDDP‐hybridized MoS₂ exhibited the best mechanical and anti‐wear properties. The friction coefficient was shown to decrease by more than 40% compared to pure PDCPD by incorporating just 1 wt % hybridized MoS₂ nanoparticles, and modest increase in modulus and strength was also observed. The reinforcing and wear‐resistant mechanisms of MoS₂/PDCPD nanocomposites were investigated and discussed by scanning electron microscopy. The well interfacial compatibility between the particle/matrix interfaces played an important role for the improved mechanical and tribological properties of MoS₂/PDCPD nanocomposites in very low MoS₂ loadings. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Characterization,prediction, and optimization of flexural properties of vapor‐grown carbon nanofiber/vinyl ester nanocomposites by response surface modeling

A design of experiments and response surface modeling were performed to investigate the effects of formulation and processing factors on the flexural moduli and strengths of vapor‐grown carbon nanofiber (VGCNF)/vinyl ester (VE) nanocomposites. VGCNF type (pristine, surface‐oxidized), use of a dispersing agent (no, yes), mixing method (ultrasonication, high‐shear mixing, and a combination of both), and VGCNF weight fraction (0.00, 0.25, 0.50, 0.75, and 1.00 parts per hundred parts resin (phr)) were selected as independent factors. Response surface models were developed to predict flexural moduli and strengths as a continuous function of VGCNF weight fraction. The use of surface‐oxidized nanofibers, a dispersing agent, and high‐shear mixing at 0.48 phr of VGCNF led to an average increase of 19% in the predicted flexural modulus over that of the neat VE. High‐shear mixing with 0.60 phr of VGCNF resulted in a remarkable 49% increase in nanocomposite flexural strength relative to that of the neat VE. This article underscores the advantages of statistical design of experiments and response surface modeling in characterizing and optimizing polymer nanocomposites for automotive structural applications. Moreover, response surface models may be used to tailor the mechanical properties of nanocomposites over a range of anticipated operating environments. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 2087–2099, 2013     

Structural,thermal, and mechanical properties of silanized boron carbide doped epoxy nanocomposites

In the presented study, the structural, thermal, and mechanical properties of the nanocomposites were investigated by doping silanized hexagonal boron carbide (h-B₄C) nanoparticles in varying proportions (0.5%, 1%, 2%, 3%, 4%, and 5%) into the epoxy resin by weight. For this purpose, the surfaces of h-B₄C nanoparticles were silanized by using 3-(glycidyloxypropyl) trimethoxysilane (GPS) to improve adhesion between h-B₄C nanoparticles and epoxy matrix. Then, the silanized nanoparticles were added to the resin by ultrasonication and mechanical stirring techniques to produce nanocomposites. The bond structure differences of silanized B₄C nanoparticles (s-B₄C) and nanoparticle doped composites were investigated by using Fourier transform infrared spectroscopy. Scanning electron microscopy and energy dispersion X-ray spectroscopy (SEM-EDS) technique was used to examine the distribution of nanoparticles in the modified nanocomposites. Differential scanning calorimetry and thermogravimetric analysis techniques were used to determine the thermal properties of the neat and s-B₄C doped nanocomposites. The tensile test and dynamic mechanical analysis were performed to determine the mechanical properties. When the experimental results were examined, changes in the bonding structure of the s-B₄C nanoparticles doped nanocomposites and significant improvements in the mechanical and thermal properties were observed. The optimum doping ratio was determined as 2% by weight. At this doping ratio, the T_g, tensile strength and storage modulus increased approximately 18%, 35%, and 44% compared to the neat composite, respectively.     

Effect of the talc filler content on the mechanical properties of polypropylene composites

This research examines the effect of a microsize/nanosize talc filler on the physicochemical and mechanical properties of filled polypropylene (108MF10 and 33MBTU from Saudi Basic Industries Corp. and HE125MO grade from Borealis) composite matrices. A range of mechanical properties were measured [tensile properties, bending properties, fracture toughness, notched impact strength (at the ambient temperature and ?20°C), strain at break, and impact strength] along with microhardness testing and thermal stability testing from 40 to 600°C as measured by differential thermal analysis and thermogravimetric analysis. Increasing filler content lead to an increase in the mechanical strength of the composite material with a simultaneous decrease in the fracture toughness. The observed increase in tensile strength ranged from 15 to 25% (the maximum tensile strength at break was found to be 22 MPa). The increase in mechanical strength simultaneously led to a higher brittleness, which was reflected in a decrease in the mean impact strength from the initial 18 kJ/m² (for the virgin polypropylene sample) to 14 kJ/m², that is, a 23% decrease. A similar dependency was also obtained for the samples conditioned at ?20°C (a decrease of 12.5%). With increasing degree of filling of the talc–polypropylene composite matrix, the thermooxidative stability increased; the highest magnitude was obtained for the 20 wt % sample (decomposition temperature = 482°C, cf. 392°C for the virgin polymer). © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Enhanced mechanical and thermal properties of nanodiamond reinforced low density polyethylene nanocomposites

In this study, the reinforcement effects of low-content hydrophilic nanodiamond (ND) on linear low-density polyethylene (PE) nanocomposites were investigated. ND was incorporated in PE via simple solution blending. The obtained PE/ND nanocomposites were characterized using scanning electron microscopy, ultraviolet–visible spectra, X-ray diffraction, tensile test, thermogravimetry, and differential scanning calorimetry. Generally, PE/ND nanocomposites with poor interfacial interaction cause large agglomerates, resulting in brittle and poor mechanical properties. Owing to the different natures of non-polar PE and polar ND, the higher the ND content, the larger the agglomerates formed in the nanocomposites. However, PE/ND nanocomposites show unique mechanical properties, that is, the Young's modulus, tensile strength, elongation at break, and toughness increased upon the incorporation of ND. The Young's modulus of the PE/ND nanocomposites exceeded the theoretical value calculated using the Halpin–Tsai model. In addition, the toughness increased by 18% at only 0.5 wt% ND loading. Furthermore, there was an increase in the thermal degradation temperature, melting temperature, and crystallization temperature.     

Synthesis,structure, and thermophysical and mechanical properties of new polymers prepared by the cationic copolymerization of corn oil,styrene, and divinylbenzene

New thermosetting polymeric materials were prepared by the cationic copolymerization of corn oil or conjugated corn oil with styrene and divinylbenzene initiated by boron trifluoride diethyl etherate or related modified initiators. The gel times ranged from a few minutes to hours or even days depending on the stoichiometry and curing temperatures. These polymeric materials possessed crosslink densities of 50 to 1.5 × 10⁴ mol/m³ and glass‐transition temperatures of 30–99°C. The materials range from soft rubbers to tough and rigid plastics. The Young's moduli of these materials varied from 0.6 to 474 MPa, the ultimate tensile strengths varied from 0.5 to 17.6 MPa, the elongation at break percentages varied from 2 to 198%, the flexural strengths varied from 0.2 to 36 MPa, and the compressive strengths varied from 4.8 to 63.8 MPa. In addition to having commercially viable thermophysical and mechanical properties, these new materials also possessed good damping and shape‐memory properties, suggesting numerous, promising applications for these novel corn oil‐based polymeric materials. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1830–1838, 2003     

Thermal and mechanical properties of tetra‐functional mesogenic type epoxy resin cured with aromatic amine

A novel tetra‐functional epoxy monomer with mesogenic groups was synthesized and characterized by ¹H‐NMR and FTIR. The synthesized epoxy monomer was cured with aromatic amine to improve the thermal property of epoxy/amine cured system. The glass transition temperature (T_g) and coefficient of thermal expansion (CTE) of the cured system were investigated by dynamic mechanical analysis and thermal mechanical analysis. The properties of the cured system were compared with the conventional bisphenol‐A type epoxy and mesogenic type epoxy system. The storage modulus of the tetra‐functional mesogenic epoxy cured systems showed the value of 0.96 GPa at 250 °C, and T_g‐less behavior was clearly observed. The cured system also showed a low CTE at temperatures above 150 °C without incorporation of inorganic components. These phenomena were achieved by suppression of the thermal motion of network chains by introduction of both mesogenic groups and branched structure to increase the cross linking density. The temperature dependency of the tensile property and thermal conductivity of the cured system was also investigated. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46181.     

Effects of titanate treatment on morphology and mechanical properties of graphene nanoplatelets/high density polyethylene nanocomposites

The effect of graphene nanoplatelets (GNPs) and titanate coupling agent on morphology and mechanical properties of high density polyethylene (HDPE) nanocomposites was investigated. The titanate has a tendency to link chemically with the two dissimilar species GNPs and HDPE via proton coordination to generate a complete continuous phase for stress/strain transfer via the elimination of air voids and hydrophobicity. The interaction of titanate with GNPs and HDPE was effective to improve the dispersion of GNPs in HDPE composites. At constant weight (1 wt %) of titanate treatment for 2 and 5 wt % HDPE composites, we clearly observed a significantly high value of tensile strength and elongation at break than untreated composites. Particularly, composite containing 2 wt % GNPs in HDPE with titanate showed 66.5% improvement of the ultimate tensile strength and an enormously high value of elongation at break. The effect of GNPs dispersion and orientation in HDPE for the mechanical reinforcement was also evaluated based on the experimental modulus data to theoretical predictions made using the Halpin‐Tsai model. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42073.     

Viscoelastic and electrical properties of RGO reinforced phenol formaldehyde nanocomposites

Graphene oxide was reduced (RGO) by naturally abundant potato starch and incorporated in phenol formaldehyde resin (PF). The PF/RGO nanocomposites were successfully fabricated by the combination of solution processing and compression molding. Here, nanocomposites composed of 0.05 wt% to 1 wt% RGO were prepared. The incorporation of RGO into the PF matrix was significantly affecting the dynamic mechanical characteristics of the nanocomposites such as storage and loss modulus and tan δ. The degree of entanglement (N), effectiveness of filler (β_f ), reinforcement efficiency factor (r), cross-link density (v_c ), and adhesion factor (A) were evaluated from the modulus values. Besides, the phase behavior of the nanocomposites was analyzed with help of Cole–Cole plot. The electrical properties of the nanocomposites have been studied concerning change in filler loading and frequency. The dielectric constant (ε′), dielectric loss (ε″) and conductivity were increased with increase in wt% of filler for the entire range of frequencies (20 Hz to 30 MHz) and the results showed that the electrical conductivity of the nanocomposites can be explained by percolation theory. The Maxwell-Garnet model was employed to calculate the theoretical dielectric constant of PF/RGO nanocomposites.     

Preparation and properties of high performance phthalide‐containing bismaleimide reinforced polydicyclopentadiene

A series of phenolphthalein‐containing bismaleimide (PPBMI) reinforced polydicyclopentadiene blends (PPBMI/polyDCPD) were prepared via the ring‐opening metathesis polymerization of DCPD in the presence of PPBMI. The crosslinked networks between PPBMI and polyDCPD backbones resulted in the reinforced structures. The curing behavior, thermal, and mechanical properties were investigated. Differential scanning calorimetry investigations showed the samples exhibit similar singular exothermic peak, and the exothermic peak of the PPBMI/polyDCPD blends slightly shifted to a lower temperature direction compared with the unfilled polyDCPD, meanwhile, the exothermic peak of the PPBMI/polyDCPD blends slightly shifts back to a higher temperature direction with the PPBMI content increased. Both dynamic mechanical analysis and thermo gravimetric analysis measurements revealed the optimal thermal performance of PPBMI/polyDCPD was obtained with 20 wt % loading of PPBMI. In addition, while PPBMI content increased, the weight loss peak at 100–200°C disappeared and the temperature of maximum rate of decomposition (T_d,max) increased. Moreover, bending tests showed the best mechanical performance was achieved at 5 wt % loading of PPBMI in blends. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40474.     

Effect of ethylene glycidyl methacrylate compatibilizer on the structure and mechanical properties of clay nanocomposites modified with ethylene vinyl acetate copolymer

The structure and mechanical properties of clay modified with ethylene vinyl acetate copolymer in the presence of ethylene glycidyl methacrylate (EGMA) were investigated as a function of compatibilizer and clay contents. The structure and properties were determined by X‐ray diffraction, transmission electron microscopy, differential scanning calorimetry, and thermogravimetric analysis (TGA). The presence of EGMA caused strong exfoliation of the clay in the polymer matrix, although at higher clay contents, some clay layers still existed. The more effective exfoliation, however, did not seem to substantially influence the tensile properties of the nanocomposites because the EGMA itself had a much stronger influence, which overshadowed any possible influence that the EGMA–clay interaction may have had on these properties. The thermal stability of the nanocomposites (as studied by TGA) improved in the presence of EGMA. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 4095–4101, 2007     

In situ synthesis and characterization of ZnS/epoxy nanocomposites via gas‐liquid state reaction method

In this article, the ZnS/epoxy nanocomposites were successfully prepared by the reaction of zinc acetate and H₂S gas via a simple step. Epoxy resin acted as the matrix for the formation of ZnS nanoparticles (10–20 nm) in the reaction system and kept them from agglomerating. The structure, composition, and mechanical properties of the resultant products were successfully investigated by powder X‐ray diffraction, transmission electron microscope, field emission scanning electron microscope, energy dispersive X‐ray fluorescence, and universal testing machine. Meanwhile, by employing differential scanning calorimetry (DSC) we had studied, under nonisothermal condition, the kinetic analysis of the cure reaction which was performed using two classic models: Kissinger and Flynn‐Wall‐Ozawa. The activation energy of curing reaction was 74.63 kJ/mol and 77.57 kJ/mol, respectively, by Kissinger's and Flynn‐Wall‐Ozawa's methods. The possible mechanism of preparation of ZnS/epoxy composites was discussed in this article. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Influence of ionic liquid on the polymer–filler coupling and mechanical properties of nano‐silica filled elastomer

The natural rubber (NR) nanocomposites were fabricated by filling ionic liquid (1‐allyl‐3‐methyl‐imidazolium chloride, AMI) modified nano‐silica (nSiO₂) in NR matrix through mechanical mixing and followed by a cure process. Based on the measurements of differential scanning calorimetry (DSC), Fourier transform infrared spectroscopy (FTIR), solid state nuclear magnetic resonance spectroscopy, and Raman spectroscopy, it was proved that AMI could interact with nSiO₂ through hydrogen bonds. With the increase of AMI content, the curing rate of nSiO₂/NR increased. The results of bound rubber and dynamic mechanical properties showed that polymer–filler interaction increased with the modification of nSiO₂. Morphology studies revealed that modification of nSiO₂ resulted in a homogenous dispersion of nSiO₂ in NR matrix. AMI modified nSiO₂ could greatly enhance the tensile strength and tear strength of nSiO₂/NR nanocomposites. Compared to unmodified nSiO₂/NR nanocomposite, the tensile strength of AMI modified nSiO₂/NR nanocomposite increased by 102%. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44478.     

Effect of amphiphilic compatibilizers on the filler dispersion and properties of polyethylene—thermally reduced graphene nanocomposites

Compatibilizers of different chemical structures and specifications were used to enhance the filler exfoliation in nanocomposites of polyethylene and thermally reduced graphene prepared by melt mixing route. The mechanical performance of the compatibilized nanocomposites was observed to be better than PE/G nanocomposites due to enhanced extent of filler exfoliation and distribution. Highest increase of 45% in tensile modulus and 13% in peak stress was observed in the composites. Overall, from the mechanical, rheological, thermal, and calorimetric properties, the compatibilizers with best performance were ethylene acrylic acid (EAA) copolymer and chlorinated polyethylene (CPE25). Furthermore, the extent of filler exfoliation was observed to increase with increasing EAA content thus confirming positive interactions between EAA and thermally reduced graphene, though no specific chemical interactions could be detected. The composite properties were observed to reach maximum around 7.5 wt % EAA content, followed by reduced performance due to extensive matrix plasticization. The observed behaviors were a result of interplay of opposing factors like filler exfoliation due to compatibilizer addition and matrix plasticization due to its lower molecular weight, thus the observed optimum comaptibilizer amount was specific to the compatibilizer. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42484.