高黏度聚乳酸(PLA)熔体微分离心静电纺丝

离心纺丝已成为制备超细纤维的有效途径,将离心纺丝和静电纺丝结合起来的离心静电纺丝,纺丝效率高、纤维细度低。但是目前离心静电纺丝相关的研究十分有限,且主要涉及溶液离心静电纺丝。为了解决这一问题,本文设计了一种基于熔体微分的熔体离心静电纺丝装置,选取聚乳酸（PLA）作为研究对象,探究了挤出机转速和流量的关系,得出挤出机转速在20r/min、流量为1.6089g/min时纺丝效果最佳。研究了离心盘转速、纺丝电压等因素对纤维的影响,得出增加离心盘转速可大幅细化纤维直径,离心盘转速提高1倍,纤维直径减小77.26%;纺丝电压的加入不仅可以细化纤维直径,而且可以提高纤维的结晶度。结果表明：熔体微分离心静电纺丝可以高效制备PLA超细纤维,并且通过改变实验参数可以控制纤维特征,为离心静电纺丝产业化提供实验依据。     

Continuous polymer nanofiber yarns prepared by self-bundling electrospinning method

Continuous polymer nanofiber yarns were manufactured by self-bundling electrospinning method. Compared with typical electrospinning setup, the special difference in this method was that a grounded needle tip was used to induce the self-bundling of polymer nanofibers at the beginning of electrospinning process. Four kinds of polymer self-bundling yarns, poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV), polyacrylonitrile (PAN), poly(l-lactic acid) (PLLA) and poly(m-phenylene isophthalamide) (PMIA), were prepared successfully by using this self-bundling electrospinning method. Good alignment of polymer nanofibers in self-bundled yarns was confirmed by SEM observation. It was found out that the conductivity of the polymer solution was crucial to achieve stably continuous self-bundled fiber yarns. A possible mechanism for the self-bundling formation of align nanofiber yarn was proposed.     

熔体微分电纺PLA/ATBC纳米纤维膜吸油性能

静电纺丝制备的纳米纤维孔隙率高、吸附能力强,可用于高效地处理化工行业油污染问题。聚乳酸（PLA）作为生物可降解材料,来源广泛且不会造成二次污染,具有广阔的应用前景。本文利用自制的熔体微分电纺装置,制备了PLA/乙酰基柠檬酸三丁酯（ATBC）纤维膜,探究了物料性质和增塑剂ATBC含量对PLA纤维形貌及吸油性能的影响,并获得了最佳的纺丝温度和ATBC含量。研究表明,在纺丝温度为240℃、ATBC质量分数为10%时制备的纤维直径为320nm。该纤维膜水接触角为145°,表现出良好的疏水性能,吸油倍率为138.4g/g,是市售PP无纺布吸油性能的4～5倍,保油倍率为85.8g/g。重复吸/放油5次循环后,纤维膜仍具有良好的强度而未发生断裂且可继续进行吸油,重复使用性能较好,可被应用于化工行业油污染处理。     

聚合物离心静电纺丝技术研究进展

简述了离心静电纺丝技术的工作原理,对国内外近期离心静电纺丝的研究进展进行了综述.总结了离心静电纺丝的成纤机理,根据纺丝材料特性,将离心静电纺丝分为溶液离心静电纺丝和熔体离心静电纺丝两类,并将这两类纺丝方法的装置和工艺创新进行了分类,总结了各种装置的结构特征和优缺点,并对其工艺参数进行了分析.最后对离心静电纺丝微纳米纤维...     

静电纺丝纳米纤维膜空气过滤研究进展

静电纺丝纳米纤维膜具有高比表面积、孔径小、孔隙率高、纤维均一性好等优点,在空气过滤及个体防护等领域表现出巨大的应用潜力.总结了近年来国内外关于静电纺丝法制备高效低阻和功能化(抗菌、可降解、疏水和耐高温)新型空气过滤材料的最新研究成果,分析和讨论了现有研究中存在的问题,并对未来的发展方向进行了展望.     

Orthogonal design preparation of phenolic fiber by melt electrospinning

Through orthogonal experimental methods, the melt electrospinning of pure phenolic fibers has been achieved. The preparation is based on an orthogonal experimental method, which was designed to investigate the optimal conditions for production through integrated effects of spinning temperature, gap between spinneret and collector, as well as applied voltage. We found that optimal spinning conditions at 160°C, a spinneret‐to‐collector gap of 8 cm, and applied voltage at 40 kV produce an average electrospun fiber diameter reaching 4.44 ± 0.76 μm, with narrow variance distribution. The fibers were cured in a solution with 18.5% formaldehyde and 12% hydrochloric acid, heated from room temperature to 80°C and maintained 1h. In this report, the morphology, structural changes, and heat resistance of the fibers are characterized. Obtained results reveal that curing the fiber reduces crystallization and improves heat resistance. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42574.     

Water-born 3D nanofiber mats using cost-effective centrifugal spinning: comparison with electrospinning process: A complex study

A comparison of the electrostatic and centrifugal spinning of poly(vinyl alcohol) and poly(vinyl pyrrolidone) is shown in terms of the resulting fiber morphology and the process conditions. Specific parameters of centrifugal spinning, such rotational speed of spinneret and the relative humidity, were extensively investigated in details. Morphologies and diameters of resulting fiber mats were investigated by a scanning electron microscopy and compared between the two spinning techniques. The results revealed that formation of fibers is mainly affected by the initial polymer concentrations (and resulting viscosities) of polymeric solutions, which is in line with previous reports. However, the key novel finding of this work is that increasing relative humidity during centrifugal spinning process leads to greatly reduced fiber diameters to the levels typical for electrospinning. The obtained comparison is discussed and clearly shows technological advantages of the centrifugal spinning over electrospinning, enabling quantitative production of fibers with same or similar diameters.     

Polymer melt differential electrospinning from a linear slot spinneret

Preparation of melt electrospun fibers with high efficiency and high productivity remains a big challenge. A polymer melt differential electrospinning system with linear slot spinneret (LSSP) was proposed in this work. Under a high electric field, multiple jets distributed at the tip of LSSP were self-organized from the polymer melt film with controlled thickness. The spinning parameters were investigated, and the electric filed between spinneret and collector was analyzed. The results showed that the interjet distance decreased significantly with the decrease of the thickness of polymer melt film and the Tayler cone size. The smallest average interjet distance of 1.9 mm with deviation of 0.5 mm was obtained under the condition of applied voltage of 45 kV, collecting distance of 9 cm, temperature of 250 °C, and slot thickness of 0.2 mm. The high output of 75.6 g/h was achieved and could be increased just by increasing the slot width. It was demonstrated that the proposed technology was a promising way to fabricate melt electrospun fibers with high efficiency. © 2020 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48922.     

On the electrospinning of poly(vinyl alcohol) nanofiber mats: A revisit

Electrospinning was used to fabricate mats of poly(vinyl alcohol) (PVA; M_w = 72,000 Da, degree of hydrolysis ≈ 97.5–99.5) nanofibers from PVA solutions in reverse osmotic water. The effects of solution concentration, applied electrical potential, sonication, and collection distance on morphological appearance and diameters of the as‐spun fiber mats as well as those of the individual fibers were carefully investigated mainly by scanning electron microscopy. The effect of the distance from the center of the as‐spun fiber mat on morphological appearance and diameters of the as‐spun fibers was also investigated. The mechanical integrity of some as‐spun PVA fiber mats was also investigated. At all concentrations and applied electrical potentials investigated, the average diameters of the as‐spun PVA fibers ranged between 85 and 647 nm. The use of sonication to prepare a PVA solution caused the viscosity of the solution to decrease; hence, the observed decrease in the average diameters of the as‐spun fibers and the average diameters of the as‐spun fibers were practically the same throughout the as‐spun fiber mat. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Efficient preparation of poly(lactic acid) nanofibers by melt differential electrospinning with addition of acetyl tributyl citrate

Poly(lactic acid) (PLA) nanofibers, as a biodegradable and environmentally friendly material, have potential applications such as biological medicine, efficient filter material, and so on. PLA nanofibers are usually prepared by solution electrospinning method with toxic solvents, such as chloroform, chloromethane, and N,N‐dimethyl formamide. In this work, PLA nanofibers were fabricated with a self‐designed melt differential electrospinning device, assisted by addition of nontoxic acetyl tributyl citrate (ATBC) and by airflow. Molecular dynamics simulations were performed to understand the experimental results. The results revealed that the fiber diameter decreased with increasing airflow velocity, and fibers with a diameter as small as 236 nm were obtained at the highest airflow velocity of 25 m/s (with 6 wt % of ATBC). Furthermore, a significantly accelerated falling speed of the jets of about 347 times of that without airflow was achieved at a flow rate of 25 m/s. These results demonstrated that the combination of adding ATBC and airflow assistance was a good strategy to achieve finer fibers with improved stability and efficiency, making it a promising way for mass green production of PLA nanofibers. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46554.     

静电纺丝制备纳米级纤维的研究

介绍了静电纺丝制备纳米纤维的原理及其影响因素,归纳、总结了当前国内外静电纺丝制备纳米纤维的研究内容,并对今后的研究提出了建议.     

Behavior of melt electrospinning/blowing for polypropylene fiber fabrication

The fabrication process of polymer fibers has been analyzed in various ways, and several studies have been conducted to develop new processes and optimize existing ones. Several studies have been conducted on the electrospinning process, which can easily fabricate nanofibers, and the development of materials manufactured through electrospinning has also been investigated. However, research on the nanofiber fabrication and processing of thermoplastic polymers, such as polypropylene (PP), polyethylene and polyethylene terephthalate, is relatively lacking. Therefore, research on nanofiber fabrication is essential. In this study, PP fibers were successfully manufactured through a melt electrospinning/blowing process, which combined melt blowing and electrospinning. To analyze the melt electrospinning/blowing process, the dynamic behavior of the spinning process was observed using a charge-coupled device camera in real time, and the effects of the different spinning conditions were compared and analyzed. As the hot air or high voltage was increased, the spinning jet area tended to increase. In addition, the average diameter of the fabricated fibers tended to decrease as a high voltage was applied at a hot air pressure of 0.01 MPa; conversely, the average diameter tended to increase at a hot air pressure of 0.03 MPa. A similar trend was observed for the tensile stresses in the PP web fabrics. The polymer fibers produced by this melt electrospinning/blowing process can be applied as a production process for nanomembranes, filters and battery separators. © 2022 Society of Industrial Chemistry.     

熔体微分静电纺PBAT纤维膜的制备工艺研究

探究了聚己二酸对苯二甲酸丁二醇酯（PBAT）熔体静电纺性能,并研究了熔体微分静电纺工艺参数与PBAT纤维性能之间的关系。结果表明,随着纺丝温度的升高,纤维直径减小,纤维直径分布呈先减小后增大的趋势;随着纺丝电压的升高,纤维直径减小且分布均匀,纤维膜力学性能逐渐提高;当纺丝距离为9 cm,纺丝温度为260 ℃,纺丝电压为45 kV时,制备的纤维细度及均匀度最佳,其直径为4.31 μm,直径分布标准差为0.76,纤维膜拉伸强度为9.9 MPa、断裂伸长率为111.2 %。     

Multiple conjugate electrospinning method for the preparation of continuous polyacrylonitrile nanofiber yarn

Continuous polyacrylonitrile nanofiber yarns were fabricated by the homemade multiple conjugate electrospinning apparatus, and the principle of yarn spinning was studied. The effects of the applied voltage, flow rate, spinning distance, and funnel rotary speed on the diameter and mechanical properties of nanofiber yarn were analyzed. The diameter of the nanofibers decreased with increasing applied voltage and the flow rate ratio of the positive and negative needles (F_P/F_N), whereas the diameter of nanofibers increased with increasing overall flow rate and needle distance between the positive and negative. Subsequently, the diameter of the yarns increased first and then decreased with increasing applied voltage, F_P/F_N, and needle distance. However, the diameters of the yarns increased dramatically and then remained stable with increasing overall flow rate. The nanofibers were stably aggregated and continuously bundled and then uniformly twisted into nanofiber yarns at an applied voltage of 20 kV, an overall flow rate of 6.4 mL/h, a needle distance of 18.5 cm, and an F_P/F_N value of 5:3. With increasing funnel rotary speed, the diameters of the nanofibers and yarns decreased, whereas the twist angle of the nanofiber yarns gradually enlarged. Meanwhile, an increase in the twist angle brought about an improvement in the yarn mechanical properties. Nanofiber yarns that prepared showed diameters between 70 and 216 μm. Nanofiber yarns with a twist angle of 65° showed a tensile strength of 50.71 MPa and an elongation of 43.56% at break, respectively. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40137.     

静电纺丝制备聚丙烯腈纳米纤维及其预氧化

利用聚丙烯腈／二甲基甲酰胺纺丝溶液由静电纺丝制备了聚丙烯腈纳米纤维,纳米纤维的直径在220～760nm。随着聚合物溶液浓度和纺丝施加电压的升高,纳米纤维的直径变大。采用热分析和热重分析研究了纳米纤维的热性能,还用红外光谱对纳米纤维预氧化过程分子化学结构的变化进行了表征,结果表明,纳米纤维有一个很尖锐的放热峰,是聚丙烯腈均聚物典型的放热峰。随着预氧化温度的升高,纤维的内部分子结构发生了变化,表现在红外光谱上最突出的是C≡N在2243～2241cm^-1峰的降低,以及C—H在1684cm^-1峰的降低。     

Fabrication of Au/PVP nanofiber composites by electrospinning

Gold nanoparticles prepared by trisodium citrate reduction of HAuCl₄ in poly(vinylpyrrolidone) (PVP) ethanol solution were dispersed into PVP nanofibers by electrospinning. The optical property of Au nanoparticles before and after electrospinning was measured by UV‐Vis. The morphology and distribution of gold nanoparticles in PVP nanofibers were observed by transmission electron microscopy (TEM). The influence of the amount of Au added to and the concentration of PVP in electrospinning solution over the morphology of Au/PVP nanofibers were studied. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Recent development of centrifugal electrospinning

As a high‐output nanoscale fiber production method, centrifugal electrospinning (CES) has attracted increasing attention, and this has fostered its quick development. In this article, we review this technique and summarize its mechanism, characteristics, classification, and process equipment. Furthermore, we classify the effects of several CES process parameters on the fiber properties into three different categories. The mechanisms of these effects on the fiber characteristics are analyzed. Finally, the CES issues are summarized, and some strategic solutions and prospects are proposed. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44578.     

Interjet distance in needleless melt differential electrospinning with umbellate nozzles

Melt electrospinning technique has shown great advantages in numerous areas where polymer dissolving, solvent accumulation, or toxicity is a concern in solution electrospinning. However, conventional capillary spinnerets in electrospinning are less productive. In this article, two needleless umbellate nozzles were used based on melt differential method, and the smallest interjet distance of 1.1 mm was observed. Experimental results indicated that the main factors affecting the interjet distance were the electric field strength and melts viscosity. The produced fiber diameter was related to interjet distance directly. Finite element modeling (FEM) showed that umbellate structure determines the intensity of maximum electric field around the rim of nozzles and the resultant interjet distance. This new method enabled the mass production of ultra‐fine fibers using needleless melt electrospinning method when relatively low voltage (less than 65 kV) was loaded on the receive plate. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40515.     

电纺法制备聚丙烯腈基纳米碳纤维

用电纺法制备了聚丙烯腈（PAN）纳米纤维,用场发射扫描电镜（FESEM）对其形态进行了研究,讨论了不同工艺参数对纤维直径和分散形态的影响。结果发现,纤维直径随着浓度的增加而增大,随着电压升高而减小,接收距离和溶剂类型对纤维直径的影响不大。将形态最好的纤维在240℃下进行活化处理,然后将活化处理过的纤维在氮气氛中煅烧,用FESEM观察了煅烧的纤维直径及形态的变化,红外（IR）分析了纤维化学结构的变化,证实了经900℃煅烧后的纤维为碳纳米纤维。     

Antimicrobial activity of chitosan nanofibers obtained by electrospinning

Chitosan is a natural polymer with both antimicrobial activity and nanofiber‐forming capability. The electrospinning technique allows the production of chitosan nanofibers but still faces several problems such as the small number of suitable solvents for the process and the large number of factors affecting quality and production of the nanofibers, among others. The antimicrobial properties of chitosan nanofibers have been little studied; therefore, the most probable mechanism of action and the effect of the conformation or arrangement of the molecules in the nanofibers remain unknown. The presence of residual solvent in the materials is one factor that has complicated the assessment of the antimicrobial activity of chitosan nanofibers. The research in this area will be very important for the future of these materials. Copyright © 2011 Society of Chemical Industry