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1.
ABSTRACT: Toluene-2,4-diisocyanate and dodecanol were used to chemically functionalize nanosilica (TDID-SiO2). Composites of TDID-SiO2 and oil-impregnated monomer casting nylon (OMC nylon) were prepared by an in situ anionic ring-opening polymerization. The dispersion of the TDID-SiO2 in oil was studied along with the mechanical and friction properties of the composites. The results show that the dispersion of the TDID-SiO2 in oil was significantly enhanced. Specifically, some TDID-SiO2 was wrapped in oil droplets, and the size of the oil droplets increased from 2.3 to 3.3 μm for 0–0.125 wt % of the TDID-SiO2 nanoparticles, which was confirmed by scanning electron microscopy. The composites exhibited excellent mechanical properties when 0.10 wt % TDID-SiO2 was integrated into OMC nylon. The tensile strength, elastic modulus, notched impact strength, flexural strength, and flexural modulus increased by 6.9%, 7.1%, 33.2%, 15%, and 77.5%, respectively, compared to OMC nylon without TDID-SiO2 nanoparticles. The friction coefficient was effectively controlled and the abrasion quantity was reduced. Thermogravimetric analysis showed that the thermal decomposition temperature was also improved. The improved mechanical and frictional properties of TDID-SiO2/OMC nylon composite will enhance its application in wear-resistant products in heavy industry. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 46994.  相似文献   

2.
The C-W2B5 composites with W2B5 content of 30 vol.% and 40 vol.% were fabricated by reaction hot pressing sintering. The mechanical properties and friction and wear behavior of the composites were investigated. For comparison, the friction and wear behavior of graphite was also studied. It was found that the presence of W2B5 grain resulted in notable improvements in mechanical properties and wear resistance of the composites compared to graphite in spite of a little higher friction coefficient. A graphite-rich mechanically mixed layer (MML) was formed on the worn surface of the composites, which facilitated the low friction coefficient. Fracture and removal of the MML depending on the fracture toughness of the composites and Hertzian stress levels were considered to be the main wear mechanism.  相似文献   

3.
The nylon 6‐based composite materials containing untreated and surface‐treated TiO2 particles with 3‐aminopropyltriethoxysilane (APTEOS), as coupling agent were prepared by in situ anionic polymerization of ε‐caprolactam in the presence TiO2 as a filler using the rotational molding technique. The thermal behavior and mechanical properties of the neat nylon 6 and its composites were investigated using various techniques such as differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), dynamic mechanical analysis (DMA), a tensile and flexural test and impact strength. Experimental results revealed that both untreated and surface‐modified TiO2 had distinct influence on the melting temperature (Tm), crystallization temperature (Tc), and degree of crystallinity (αDSC), thermal stability, storage modulus (E′), and loss factor (tan δ), and mechanical properties of nylon 6 matrix. Dynamical mechanical analysis indicated that addition of TiO2 particles into nylon 6 matrix increased both the storage modulus and the glass transition temperature. The corresponding values of nylon 6 composites with modified filler were higher than that of nylon 6 composite with untreated TiO2 particles. Tensile and flexural characteristics of the nylon 6 composites were found to increase while the elongation at break and impact strength with increase in TiO2 concentration relative to neat nylon 6. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers  相似文献   

4.
Nano-Al2O3-reinforced monomer casting nylon (NA/MCN) composites were prepared by using in situ polymerization. The average molecular weight of the matrix nylon was measured using gel permeation chromatography. The thermal-mechanical properties of the NA/MCN composites were characterized by thermo-dynamic mechanical analysis, and the results were compared with micro-Al2O3-reinforced nylon (MA/MCN) composites. A tensile property test was conducted to investigate the mechanical properties of neat nylon and composites. Experimental results showed that the average molecular weight of the matrix nylon filled with nano-alumina had little change and was higher than that with micro-alumina. The glass transition temperature (Tg) and storage moduli of NA/MCN composites were higher than that of neat nylon. During the experiment, it was also found that the tensile strength increased up to 52% when 3 wt.% of nano-Al2O3 particles were added. The thermal and tensile properties of NA/MCN composites were better than those of the MA/MCN composites when the same weight percentage of Al2O3 particles was used.  相似文献   

5.
Oil‐impregnated monomer casting (OMC) nylon composites reinforced by graphene oxide and Lanthanum(III) chloride (LaCl3) were prepared by anionic ring‐opening polymerization in the presence of sodium hydroxide catalyst and toluene‐2, 4‐diisocyanate cocatalyst. The cross‐linked GO was formed by the coordination and electrostatic interactions between La3+ and the carboxyl on the edge of GO, which resulted in an obvious reinforcement for the OMC nylon composites. The effects of different rare earth contents on mechanical and tribological properties of the composites were carried out. The results showed that the composites exhibited excellent comprehensive properties when 0.01 wt% GO and 0.007 wt% LaCl3 were incorporated in OMC nylon. The elastic modulus, flexural strength, flexural modulus, compressive strength, notched impact strength, and elongation‐at‐break for the OMC nylon/GO/LaCl3 composites increased by 6.1, 9.9, 18.2, 7.2, 40.8, and 24.4%, respectively, and the tensile strength was slightly improved. In addition, the abrasion quantity was reduced. POLYM. ENG. SCI., 59:982–988, 2019. © 2019 Society of Plastics Engineers  相似文献   

6.
Mass production of one-dimensional (1D) nanomaterials has emerged as one of the most significant challenges in powder technology. In this contribution, MgBO2(OH) nanowhiskers were hydrothermally produced at a kilogram scale in a 150 L stainless steel autoclave at 200 °C for 12.0 h by using MgCl2·6H2O, H3BO3 and NaOH as the raw materials. The subsequent thermal conversion of the MgBO2(OH) nanowhiskers at 700 °C for 6 h led to 3.75 kg of high crystallinity monoclinic Mg2B2O5 nanorods, with a length of 0.47-1.3 µm, a diameter of 55-160 nm, and an aspect ratio of 3-15. After the nanorods have been surface modified with the silane coupling agent KH-550, the reinforcing and toughening effects of the Mg2B2O5 nanorods on the biaxially oriented polypropylene resins (BOPP-D1) were evaluated. The filling of the Mg2B2O5 nanorods into the resins resulted in the increase in the tensile strength, the impact strength, and the melt flow index of the BOPP-D1 composites. The appropriate ratio of coupling agent to fillers (Mg2B2O5 nanorods) and the ratio of fillers to resins were determined within the range of 0.6-1.2 wt.% and 8-15 wt.%, respectively. The optimal ratio of fillers to resins was ca. 10 wt.%. The present mass production of MgBO2(OH) nanowhiskers and Mg2B2O5 nanorods is believed to be helpful for enlarging and propelling the applications of the 1D magnesium borate nanostructures in the near future.  相似文献   

7.
Single-phase Mg3B2O6 and Mg2B2O5 ceramics were synthesized and then structurally and dielectrically characterized. The highest Qxf value of 230,900 GHz was obtained for a Mg3B2O6 ceramic with a density of 97% and 1000-μm grains. Considerably lower Qxf values (10,000–32,000 GHz) were determined for the Mg2B2O5 ceramic. Mg3B2O6 and Mg2B2O5 exhibited permittivities (?) of 7.2 and 6.2–7.0, respectively. Both ceramics showed negative temperature coefficients of resonant frequency (τf) of ?18 to ?45 ppm/°C.  相似文献   

8.
Inorganic aluminum borate (Al18B4O33) whisker was employed in this study to reinforce polycarbonate (PC). The composites were prepared in a single-screw extruder, followed by injection molding. The whiskers were pretreated with tetrabutyl orthotitanate prior to compounding. The tensile, dynamic mechanical, impact, and thermal properties of the composites were studied. Tensile results showed that the modulus of PC–Al18B4O33 composites increased markedly with increasing whisker content. However, the tensile stress of the composite decreased slightly with the addition of 5 wt % whisker; thereafter, it increased slowly with increasing whisker content. Differential thermal analysis and thermogravimetric measurements showed that the glass transition temperature (Tg) and 5% weight loss temperature (T−5%) of the composite shift rapidly to lower temperature regimes with the addition of Al18B4O33 whiskers up to 10 wt %. Thereafter, the Tg and T−5% of PC–Al18B4O33 composites tended to decrease slowly with increasing whisker content. The mechanical and thermal properties of PC–Al18B4O33 composites were compared with those of PC–potassium titanate (K2Ti6O13) whisker composites. The reinforcing effect of Al18B4O33 and K2Ti6O13 whiskers on PC was discussed and contrasted. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 2247–2253, 1999  相似文献   

9.
Five kinds of polytetrafluoroethylene (PTFE)-based composites were prepared: PTFE, PTFE + 30 vol % SiC, PTFE + 30 vol % Si3N4, PTFE + 30 vol % BN, and PTFE + 30 vol % B2O3. The friction and wear properties of these ceramic particle filled PTFE composites sliding against GCr15 bearing steel under both dry and liquid paraffin lubricated conditions were studied by using an MHK-500 ring-block wear tester. The worn surfaces and the transfer films formed on the surface of the GCr15 bearing steel of these PTFE composites were investigated by using a scanning electron microscope (SEM)and an optical microscope, respectively. The experimental results show that the ceramic particles of SiC, Si3N4, BN, and B2O3 can greatly reduce the wear of the PTFE composites; the wear-reducing action of Si3N4 is the most effective, that of SiC is the next most effective, then the BN, and that of B2O3 is the worst. We found that B2O3 reduces the friction coefficient of the PTFE composite but SiC, Si3N4, and BN increase the friction coefficients of the PTFE composites. However, the friction and wear properties of the ceramic particle filled PTFE composites can be greatly improved by lubrication with liquid paraffin, and the friction coefficients of the PTFE composites can be decreased by 1 order of magnitude. Under lubrication of liquid paraffin the friction coefficients of these ceramic particle filled PTFE composites decrease with an increase of load, but the wear of the PTFE composites increases with a load increase. The variations of the friction coefficients with load for these ceramic particle filled PTFE composites under lubrication of liquid paraffin can be properly described by the relationship between the friction coefficient (μ) and the simplified Sommerfeld variable N/P as given here. The investigations of the frictional surfaces show that the ceramic particles SiC, Si3N4, BN, and B2O3 enhance the adhesion of the transfer films of the PTFE composites to the surface of GCr15 bearing steel, so they greatly reduce the wear of the PTFE composites. However, the transfer of the PTFE composites onto the surface of the GCr15 bearing steel can be greatly reduced by lubrication with liquid paraffin, but the transfer still takes place. Meanwhile, the interactions between the liquid paraffin and the PTFE composites, especially the absorption of liquid paraffin into the surface layers of the PTFE composites, create some cracks on the worn surfaces of the ceramic particle filled PTFE composites; the creation and development of these cracks reduces the load-supporting capacity of the PTFE composites. This leads to the deterioration of the friction and wear properties of the PTFE composites under higher loads in liquid paraffin lubrication. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 2611–2619, 1999  相似文献   

10.
Nylon 1010 composites filled with two types of surface‐modified SiO2 nanoparticles (RNS and DNS) were prepared by melt blending. The mechanical properties of the composites were evaluated. The influences of the surface‐modified nano‐SiO2 on the thermal stability, crystallization behavior, and microstructure of nylon 1010 were investigated by thermogravimetric analysis, differential scanning calorimetry (DSC), X‐ray diffraction, and transmission electron microscopy. And the interfacial interactions between the fillers and polymer matrix were examined using a Fourier transformation infrared spectrometer. It was found that the addition of the surface‐modified nano‐SiO2 had distinct influences on the thermal stability, mechanical properties, and crystallization behavior of nylon 1010. RNS and DNS as the fillers had different effects on the mechanical properties of nylon 1010. The composites filled with RNS at a mass fraction of 1–5% showed increased break elongation, Young's modulus, and impact strength but almost unchanged or even slightly lowered tensile strength than the unfilled matrix. The DNS‐filled nylon 1010 composites had obviously decreased tensile strength, whereas the incorporation of DNS also contributed to the increase in the Young's modulus of nylon 1010, but less effective than RNS. Moreover, the nylon 1010 composites had better thermal stability than the neat polymer matrix, and the composites filled with RNS were more thermally stable than those filled with DNS. The difference in the crystallinity of neat nylon 1010 and its composites filled with RNS and DNS was subtle, although the surface‐modified nano‐SiO2 could induce or/and stabilize the γ‐crystalline formation of nylon 1010. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010  相似文献   

11.
《Ceramics International》2022,48(10):14117-14126
Boron-containing additives are used to improve the oxidation resistance of carbon-containing refractories; however, their effects on the mechanical properties and slag corrosion resistance of the refractories have rarely been studied. In this work, B4C, Mg2B2O5, and ZrB2 powders were incorporated into low-carbon MgO–C refractories to study their effects on the mechanical properties, oxidation resistance, and slag corrosion resistance of the refractories. The relationships between these properties and the microstructure and phase evolution were also studied. The results show that the flexural strengths of the MgO–C refractories at high temperatures are closely related to the apparent porosity and formation of an Mg3B2O6 phase. The oxidation resistances are greatly improved after the introduction of boron-containing additives into the MgO–C refractories in terms of both thermodynamical aspects and the filling of voids and pores. The most effective antioxidant is B4C, followed by the ZrB2 and Mg2B2O5 powders. The mechanisms through which the vanadium-containing slag attacks the MgO–C refractories mainly include the dissolution of magnesia to form melting phases, penetration through pores, and redox reaction with carbon.  相似文献   

12.
The effect of magnesium source on the fabrication of kotoite, Mg3B2O6, ceramic has been investigated by high temperature solid‐state reaction route based on the calcination of different magnesium sources, containing magnesium oxide, magnesium carbonate, magnesium sulfate, and magnesium nitrate with boric acid. The X‐ray powder diffraction results showed that single‐phase kotoite, Mg3B2O6, was synthesized using MgNO3.6H2O and 5 wt.% excess of H3BO3 powders as starting materials at 900°C for 48 hours. Mg3B2O6 obtained, is well crystallized, in orhorhombic crystal structure with lattice parameters of a = 5.399(9), b = 8.424(6), and c = 4.506(5) Å. Jana2006 refinement of this product shows excellent fit of the experimental data with software data, GOF= 1.33. The crystallite size of the product was calculated as 40.50 nm using Debye‐Scherrer's equation. The existence of BO3 triangles were detected by FTIR measurements of Mg3B2O6. The thermal properties were studied in the temperature range of 20°C to 1400°C by TG/DTA. The results showed that thermal stability of Mg3B2O6 is detected about 1380°C. Scanning electron microscopy was employed for observation of microstructure. The microstucture of obtained ceramic samples strongly depended on the magnesium source on the fabrication of Mg3B2O6 ceramic.  相似文献   

13.
The sintering and microwave dielectric properties of a ceramic material based on the mixing of Mg3B2O6 and Zn3B2O6 have been widely studied using first-principles calculations and experimental solid-state reactions. Characterization methods include the Network Analyzer, X-ray, Raman diffraction, scanning electron microscopy, energy-dispersive spectroscopy, and differential-thermal and thermo-mechanical analyzer. The increasing amount of Mg2+ results in the appearance of Mg2B2O5 and ZnO, and the mutual substitution (Mg2+ and Zn2+) phenomenon has emerged in Zn3B2O6 and Mg2B2O5. The mechanisms have been explained with the help of DFT calculations. The bond parameters and electron distributions of the ZnO4 tetrahedron and MgO6 octahedron have been modified due to substitution. The sintering, substitution, and phase formation properties have been analyzed quantitatively through the energy parameters. The best dielectric properties were obtained for x = 0.20 sintered at 950°C, εr = 6.47, Q × f = 89 600 GHz (15.2 GHz), τf = −48.6 ppm/°C, relative density = 96.7%. The mixing of Zn3B2O6 and Mg3B2O6 ceramics is a feasible method to obtain a ceramic with low sintering temperature and excellent dielectric properties.  相似文献   

14.
Nano‐Sb2O3 particles were modified by a combination modifier of cetyltrimethyl ammonium bromide (CTAB) and KH‐560 via the mechanochemical method based on high‐energy ball milling. Then, the testing specimens of the nano‐Sb2O3/PBT composites of differing compositions were prepared by melting blending technology. The crystallization, thermal, and mechanical properties of composites were characterized by X‐ray diffraction, differential scanning calorimetry, thermogravimetric analyzer, and mechanical performance test. The tensile and impact fracture surfaces of composites were determined by scanning electron microscopy. Besides, the influence of the Sb2O3 nanoparticles surface modification on crystallinity, mechanical properties of the composites, and the interfacial adhesion between nano‐Sb2O3 and PBT was systematically investigated. The results indicate that the main crystalline characteristics of PBT matrix remain unchanged in the nanocomposites. However, the addition of nano‐Sb2O3 particles plays a heterogeneous nucleation and can effectively improve the crystallization of PBT matrix. In addition, the compound modification of the nano‐Sb2O3 can effectively enhance mechanical properties of the composites and interfacial interaction between nano‐Sb2O3 and PBT. The enhanced fracture properties in the nanocomposites were caused by the assisted void formation at the edge of the nano‐Sb2O3 particle. When the nano‐Sb2O3 mass fraction is 3%, the composites show excellent comprehensive performance. The interfacial adhesion parameter B and the half‐debonding angle θ of composites were assessed to quantitatively characterize the interfacial adhesion strength between nano‐Sb2O3 and PBT. Finally, the reinforcement and toughening mechanisms were described. J. VINYL ADDIT. TECHNOL., 26:268–281, 2020. © 2019 Society of Plastics Engineers  相似文献   

15.
《Ceramics International》2021,47(20):28187-28195
Cobalt-substituted Mg3B2O6 ceramic has been explored through the solid-state reaction method and the density functional theory. The advantage of cobalt substitution is that it increases the crystallite size, enhances the order degree, modifies the band structure properties, densifies the microstructure, lowers the intrinsic densification temperature and improves the dielectric properties of Mg3B2O6 ceramic without sintering aids. The sintering and dielectric performance of Mg3B2O6 ceramic have been ameliorated, and two phases are formed (Mg3B2O6 and Mg2B2O5). The top values for the substituted sample are 97.1% for relative density, 6.83 for dielectric constant, 81,200 GHz (15 GHz) for quality factor and −56.1 ppm/°C for τf when 5% cobalt (mole ratio) is substituted. The optimised densification temperature is 1200 °C.  相似文献   

16.
In this study, the Ba3P2O8 and Mg2B2O5 were fabricated by the solid-state reaction method separately, and the (1-x)Ba3P2O8-xMg2B2O5 (x = 0.2–0.4) low-temperature co-fired ceramic (LTCC) materials were obtained in the sintering temperature range of 880–960 °C. The phase compositions, microstructures, elemental compositions, and microwave dielectric properties of the (1-x)Ba3P2O8-xMg2B2O5 composite ceramics were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), and TE01δ mode dielectric resonator method, respectively. The results revealed that the Mg2B2O5 phase and Ba3P2O8 phase could coexist well in the (1-x)Ba3P2O8-xMg2B2O5 composite ceramics without formation of any new phases. The abnormal grain growth of Ba3P2O8 grains was inhibited by the addition of Mg2B2O5. In addition, through composition of Ba3P2O8 and Mg2B2O5, the temperature coefficient of resonant frequency (τf) and quality factor (Q×f) were effectively optimized, and the sintering temperature was reduced to 880–960 °C. The optimal performance of 0.8Ba3P2O8-0.2Mg2B2O5 composite ceramic was achieved at a sintering temperature of 920 °C, τf = ?1.9 ppm/°C, Q×f = 61,250 GHz, and a low permittivity εr = 10.7. The chemical compatibility test demonstrated that the composite ceramic could coexist well with silver, which indicated that the 0.8Ba3P2O8-0.2Mg2B2O5 composite ceramic is a candidate LTCC material with wide application prospects.  相似文献   

17.
In this study, Sr2+, Ca2+, Zn2+, and Mg2+ ions act to tune the emission band to the blue-cyan region in BaxSryB2O5:Ce3+ (BSBO), BaxCazB2O5:Ce3+ (BCBO), BaxZnuB2O5:Ce3+ (BZBO), and BaxMgvB2O5:Ce3+ (BMBO) phosphors. A red shift occurs with the increase of Sr2+, Ca2+, Zn2+, and Mg2+ concentration, and a blue shift occurs when the concentrations of Sr2+, Ca2+, Zn2+, and Mg2+ exceed the critical value. The emission color can be tuned from deep blue (0.15, 0.12) to cyan (0.16, 0.27) upon 365 nm UV lamp excitation due to the crystal field splitting and centroid shifts. The excitation band shift to long wavelength by introducing ions, so that the synthesized phosphor can be better matched with the n-UV chip. The emission intensity slowly decreases with the temperature increasing. Therefore, the BMBO:Ce3+, BZBO:Ce3+, BCBO:Ce3+, and BSBO:Ce3+ phosphors with relatively good thermal stability were synthesized, which could have potential applications in the n-UV white LEDs.  相似文献   

18.
In this study, nano sized zinc borate powder with a formula of 4ZnO·B2O3·H2O was synthesized using 2ZnO·3B2O3·3.0–3.5H2O as a starting chemical which was produced using a wet chemical method. After dissolving 2ZnO·3B2O3·3.0–3.5H2O in an ammonia solution, the clear solution was boiled until a white powder formed. The resultant powder was characterized with XRD, FTIR, TGA and TEM. XRD, FTIR and TGA results proved that the powder was belonged to the 4ZnO·B2O3·H2O. Nano composites of 4ZnO·B2O3·H2O–polyvinylchloride (PVC) were produced by injection moulding by adding 1 and 5 wt% zinc borate powders into PVC to enhance its flame retardancy. Limiting oxygen index (LOI) of virgin PVC increased from 41% to 47% and 54% for the 1 and 5 wt% zinc borate added PVC, respectively. Nano zinc borate addition into the PVC does not have considerable negative effect on the mechanical properties of zinc borate–PVC composites even at high amounts of 5 wt%.  相似文献   

19.
《Ceramics International》2023,49(16):27086-27093
Magnesium borates (MB) nanorods are widely used as reinforcing materials due to high mechanical strength and resilience to heat and corrosion. However, difficulties in synthesis of single-phase MB continue to reduce the mechanical properties of composites. Herein, a single-phase Magnesium borate (Mg2B2O5) in the form of nanorod has been synthesized using an optimized molar ratio of magnesia (MgO) and boric acid (H3BO3) by combining solution reaction and sintering process. Phase and microstructural changes of as synthesized magnesium borate (MB) crystals during the reaction sintering process in between 700 °C and 1200 °C has been closely examined with the help of various characterization techniques. Phases of magnesium borate starts appearing on thermal treatment above 700 °C. Phase transformation of magnesium borate from monoclinic to orthorhombic followed by triclinic was also observed during the thermal treatment. The optimum temperature to obtain pure triclinic Mg2B2O5 phase was found to be in between 1100°C and 1200 °C.  相似文献   

20.
Solutions of ilmenite (FeTiO3) and a titaniferous slag, in fused Li2O. 2B2O3 and Li2O. 4B2O3, yield on cooling compounds tentatively identified as LiFe2.5Ti3O9 and Li2Fe3Ti2.5O9 respectively. Both compounds are orthorhombic, and have the pseudobrookite structure. The ilmenite solutions yield, in addition, rutile (TiO2). The yield of rutile increases from about 1 to 24% (w/w) of the products, when the solvent is changed from Li2O. 2B2O3 to Li2O. 4B2O3. Substitution of K2O. 4B2O3 for the latter solvent decreases the yield of rutile to c. 10%. The yield of rutile is approximately in inverse proportion to the Lux—Flood basicity of the borate solvent.  相似文献   

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