Morphology of polystyrene/polystyrene-block-poly(methyl methacrylate)/poly(methyl methacrylate) composite particles

Polystyrene/polystyrene-block-poly(methyl methacrylate)/poly(methyl methacrylate) (PS/PS-b-PMMA/PMMA) composite particles were prepared by releasing toluene from PS/PS-b-PMMA/PMMA/toluene droplets dispersed in a sodium dodecyl sulfate aqueous solution. The morphology of the composite particles was affected by release rate of toluene, the molecular weight of PS-b-PMMA, droplet size, and polymer composition. ‘Onion-like’ multilayered composite particles were prepared from toluene droplets of PS-b-PMMA and of PS/PS-b-PMMA/PMMA, in which the weights of PS and PMMA were the same. The layer thicknesses of the latter multilayered composite particles increased with an increase in the amount of the homopolymers. PS-b-PMMA/PS composite particles had a sea-islands structure, in which PMMA domains were dispersed in a PS matrix. On the other hand, PS-b-PMMA/PMMA composite particles had a cylinder-like structure consisting of a PMMA matrix and PS domains.     

Comparison of morphologies and mechanical properties of crosslinked epoxies modified by polystyrene and poly(methyl methacrylate)) or by the corresponding block copolymer polystyrene-b-poly(methyl methacrylate)

Polystyrene (PS, M_n=28,400, PI=1.07), poly(methyl methacrylate) (PMMA, M_n=88,600, PI=1.03), and PS (50,000)-b-PMMA (54,000) (PI=1.04), were used as modifiers of an epoxy formulation based on diglycidyl ether of bisphenol A (DGEBA) and m-xylylene diamine (MXDA). Both PS and PMMA were initially miscible in the stoichiometric mixture of DGEBA and MXDA at 80 °C, but were phase separated in the course of polymerization. Solutions containing 5 wt% of each one of both linear polymers exhibited a double phase separation. A PS-rich phase was segregated at a conversion close to 0.02 and a PMMA rich phase was phase separated at a conversion close to 0.2. Final morphologies, observed by scanning electron microscopy (SEM), consisted on a separate dispersion of PS and PMMA domains. A completely different morphology was observed when employing 10 wt% of PS-b-PMMA as modifier. PS blocks with M_n=50,000 were not soluble in the initial formulation. However, they were dispersed as micelles stabilized by the miscible PMMA blocks, leading to a transparent solution up to the conversion where PMMA blocks began to phase separate. A coalescence of the micellar structure into a continuous thermoplastic phase percolating the epoxy matrix was observed. The elastic modulus and yield stress of the cured blend modified by both PS and PMMA were 2.64 GPa and 97.2 MPa, respectively. For the blend modified by an equivalent amount of block copolymer these values were reduced to 2.14 GPa and 90.0 MPa. Therefore, using a block copolymer instead of the mixture of individual homopolymers and selecting an appropriate epoxy-amine formulation to provoke phase separation of the miscible block well before gelation, enables to transform a micellar structure into a bicontinuous thermoplastic/thermoset structure that exhibits the desired decrease in yield stress necessary for toughening purposes.     

Reaction-induced microphase separation in thermosetting blends of epoxy resin with poly(methyl methacrylate)-block-polystyrene block copolymers: Effect of topologies of block copolymers on morphological structures

Polystyrene-block-poly(methyl methacrylate) (PS-b-PMMA) block copolymers with linear and tetra-armed star-shaped topological structures were synthesized via sequential atomic transfer radical polymerization (ATRP). With pentaerythritol tetrakis(2-bromoisobutyrate) as the initiator, the star-shaped block copolymers with two sequential structures (i.e., s-PMMA-b-PS and s-PS-b-PMMA) were prepared and the arm lengths and composition of the star-shaped block copolymers were controlled to be comparable with those of the linear PS-b-PMMA (denoted as l-PS-b-PMMA). The block copolymers were incorporated into epoxy resin to access the nanostructures in epoxy thermosets, by knowing that PMMA is miscible with epoxy after and before curing reaction whereas the reaction-induced phase separation occurred in the thermosetting blends of epoxy resin with PS. Considering the difference in miscibility of epoxy with PMMA and/or PS, it is judged that the reaction-induced microphase separation occurred in the systems. The design of these block copolymers allows one to investigate the effect of topological structures of block copolymers on the morphological structures of the thermosets. By means of atomic force microscopy (AFM) and small-angle X-ray scattering (SAXS), the morphology of the thermosets was examined. It is found that the nanostructures were formed in the thermosets containing l-PMMA-b-PS and s-PS-b-PMMA block copolymers. It is noted that the long-range order of the nanostructures in the epoxy thermosets containing l-PMMA-b-PS is obviously higher than that in the system containing s-PS-b-PMMA. However, the macroscopic phase separation occurred in the thermosetting blends of epoxy resin with s-PMMA-b-PS block copolymer.     

Microphase separation and crystallization in mixtures of polystyrene-poly(methyl methacrylate) diblock copolymer and poly(vinylidene fluoride)

This study examined the microdomain structures and the crystallization behavior in binary blends consisting of an asymmetric block copolymer and a homopolymer using small-angle X-ray scattering, optical microscopy and differential scanning calorimetry. A polystyrene-block-poly(methyl methacrylate) copolymer (PS-b-PMMA) was mixed with a low molecular weight poly(vinylidene fluoride) (PVDF), where the PS-b-PMMA had a 0.30 wt fraction of the PMMA block. At a PVDF concentration of <13.0 wt%, the PVDF was completely miscible with the PMMA microdomains, and the blends had a cylindrical structure. The addition of PVDF altered the morphology from a PMMA-cylindrical structure to a lamellar structure and finally to a PS-cylindrical structure. When the PVDF concentration was <23.0 wt%, the PVDF was distributed uniformly within the PMMA microdomains. After adding more PVDF, some of the PVDF was locally dissolved in the middle of the PMMA microdomains. The addition of PVDF also affected the ordered microstructure in the blends, leading to a well-defined microdomain structure. However, PVDF crystallization significantly disturbed the pre-existing microdomain structure, resulting in a poorly ordered morphology. In the blends, PVDF had unique crystallization behavior as a result of the space constraints imposed by the microdomains.     

Effects of substrate roughness on the orientation of cylindrical domains in thin films of a polystyrene-poly(methylmethacrylate) diblock copolymer studied using atomic force microscopy and cyclic voltammetry

This paper describes the orientation of cylindrical domains in thin films of a polystyrene-poly(methylmethacrylate) diblock copolymer (PS-b-PMMA; 0.3 as the PMMA volume fraction) on gold and oxide-coated Si substrates having different surface roughness. Atomic force microscopy images of PS-b-PMMA films having thickness similar to the domain periodicity permitted us to study the effects of substrate roughness and block affinity on domain orientation. PS-b-PMMA films on gold substrates showed metastable vertical domain orientation that was attained more slowly on rougher substrates. In contrast, the domains were horizontally oriented on oxide-coated Si regardless of surface roughness and the annealing conditions examined. In addition, cyclic voltammetry data for PS-b-PMMA films on gold substrates whose PMMA domains were etched suggested that the metastable vertically oriented domains reached the underlying substrates. These results indicate that PS-b-PMMA films containing vertically oriented cylindrical domains can be obtained by using rough gold substrates upon annealing under controlled conditions.     

Temperature-dependent interaction parameters of poly(methyl methacrylate)/poly(2-vinyl pyridine) and poly(methyl methacrylate)/poly(4-vinyl pyridine) pairs

Temperature-dependent interaction parameters (α) of poly(methyl methacrylate)/poly(2-vinyl pyridine) (PMMA/P2VP) pair and PMMA/poly(4-vinyl pyridine) (PMMA/P4VP) pair were obtained from the SAXS profiles at various temperatures, and curve fitting to the random phase approximation theory. For this purpose, symmetric P2VP-block-PMMA and P4VP-block-PMMA copolymers were synthesized anionically. The molecular weights of both block copolymers were controlled to exhibit the disordered state over the entire experimental temperatures. We found that the value of α for PMMA/P4VP was larger than PMMA/P2VP, similar to polystyrene (PS)/poly(vinyl pyridine) pairs. However, the difference between in α between PMMA/P2VP and PMMA/P4VP was much smaller than that between PS/P2VP and PS/P4VP. This might be attributed to the hydrophilic PMMA block compared with hydrophobic PS block. Finally, the order-to-disorder transition temperature for symmetric P2VP-block-PMMA copolymers was determined by small angle X-ray scattering and birefringence methods.     

Corona structure on demand: Tailor-made surface compartmentalization in worm-like micelles via random cocrystallization

We present a straightforward approach to well-defined 1D patchy particles utilizing crystallization-induced self-assembly. A polystyrene-block-polyethylene-block-poly(methyl methacrylate) (PS-b-PE-b-PMMA) triblock terpolymer is cocrystallized in a random fashion with a corresponding polystyrene-block-polyethylene-block-polystyrene (PS-b-PE-b-PS) triblock copolymer to yield worm-like crystalline-core micelles (wCCMs). Here, the corona composition (PMMA/PS fraction) can be easily adjusted via the amount of PS-b-PE-b-PMMA triblock terpolymer in the mixture and opens an easy access to wCCMs with tailor-made corona structures. Depending on the PMMA fraction, wCCMs with a mixed corona, spherical PMMA patches embedded in a continuous PS corona, as well as alternating PS and PMMA patches of almost equal size can be realized. Micelles prepared by cocrystallization show the same corona structure as those prepared from neat triblock terpolymers at identical corona composition. Thus, within a certain regime of desired corona compositions the laborious synthesis of new triblock terpolymers for every composition can be circumvented.     

Tacticity dependence of reactivity of stereoregular poly(methyl methacrylate) macromonomers having a methacryloyl function in radical polymerization

Summary Radical polymerizations of highly isotactic (it-) and highly syndiotactic (st-) poly(methyl methacrylate) (PMMA) macromonomers having a methacryloyl function were studied in benzene-d ₆ at 60°C with 2,2′-azobisisobutyronitrile (AIBN). Rate of polymerization (R _p) was determined from the consumption of the macromonomer by means of ¹H NMR spectroscopy. The R _p of the it-PMMA macromonomer was larger than that of the st-PMMA macromonomer. Concentrations of propagating radicals, [M·] , were estimated for the polymerization with di-t-butyl peroxide in benzene under irradiation of light at 30°C. The value of [M · ] for the polymerization of the st-PMMA macromonomer was larger than that for the polymerization of the it-PMMA macromonomer. The results indicated that rate constant of propagation (k _p) for the it-PMMA macromonomer was larger than that for the st-PMMA macromonomer. Received: 14 May 2002 / Accepted: 3 June 2002     

Sequence distribution affect the phase behavior and hydrogen bonding strength in blends of poly(vinylphenol-co-methyl methacrylate) with poly(ethylene oxide)

Experimental results indicate that the PEO was miscible with PVPh-r-PMMA copolymers as shown by the existence of single composition-dependent glass transition temperature over the entire compositions. However, the PVPh-b-PMMA copolymer with PEO shows a like closed loop phase-separated region in this copolymer/homopolymer blend system. Furthermore, FTIR reveals that at least three competing equilibrium are present in these blends; self-association (hydroxyl-hydroxyl), interassociation (hydroxyl-carbonyl) of PVPh-co-PMMA, and hydroxyl-ether interassociation between PVPh and PEO. Based on the Painter-Coleman Association Model (PCAM), a value for inter-association, K_C=300 is obtained in PVPh-b-PMMA/PEO blend system at room temperature. Although the relative ratio of interassociation equilibrium constant of PEO to PMMA is larger in PVPh-b-PMMA/PEO blend system, the PVPh-r-PMMA/PEO blend system has greater Δν and greater homogeneity at the molecular scale than the PVPh-b-PMMA/PEO blend system because of the ΔK effect.     

Thermal behavior and properties of polystyrene/poly(methyl methacrylate) blends

The thermal behavior and properties of immiscible blends of polystyrene (PS) and poly(methyl methacrylate) (PMMA) with and without PS‐b‐PMMA diblock copolymer at different melt blending times were investigated by use of a differential scanning calorimeter. The weight fraction of PS in the blends ranged from 0.1 to 0.9. From the measured glass transition temperature (T_g) and specific heat increment (ΔC_p) at the T_g, the PMMA appeared to dissolve more in the PS phase than did the PS in the PMMA phase. The addition of a PS‐b‐PMMA diblock copolymer in the PS/PMMA blends slightly promoted the solubility of the PMMA in the PS and increased the interfacial adhesion between PS and PMMA phases during processing. The thermogravimetric analysis (TGA) showed that the presence of the PS‐b‐PMMA diblock copolymer in the PS/PMMA blends afforded protection against thermal degradation and improved their thermal stability. Also, it was found that the PS was more stable against thermal degradation than that of the PMMA over the entire heating range. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 609–620, 2004     

Solution blending of polystyrene and poly(methyl methacrylate)

Blends of poly(methyl methacrylate) (PMMA) and polystyrene (PS) have been investigated by differential scanning calorimetry and scanning electron microscopy. Blends were made of a low molecular weight PS with three PMMAs having number-average molecular weights of (1) 18,300, (2) 37,000, and (3) 211,000, The blend was found to be partially miscible. The composition-dependent values of the polymer-polymer interaction parameter (g₁₂) were determined and found to be from 0.015 to 0.029 for solution casting at 25°C. The interaction parameter (g₁₂) increases with increasing PMMA molecular weights in the PMMA/PS blend systems. This result is consistent with the behavior of the glass transition temperatures and with the microscopy study which indicate that compatibility is greater in the PMMA-1/PS blends having the low molecular weight of PMMA than in the PMMA-3/PS blends having the higher molecular weights of PMMA.     

Synthesis of amphiphilic poly(methyl methacrylate)‐block‐poly(methacrylic acid) diblock copolymers by atom transfer radical polymerization

Atom transfer radical polymerization (ATRP) of 1‐(butoxy)ethyl methacrylate (BEMA) was carried out using CuBr/2,2′‐bipyridyl complex as catalyst and 2‐bromo‐2‐methyl‐propionic acid ester as initiator. The number average molecular weight of the obtained polymers increased with monomer conversion, and molecular weight distributions were unimodal throughout the reaction and shifted toward higher molecular weights. Using poly(methyl methacrylate) (PMMA) with a bromine atom at the chain end, which was prepared by ATRP, as the macro‐initiator, a diblock copolymer PMMA‐block‐poly [1‐(butoxy)ethyl methacrylate] (PMMA‐b‐PBEMA) has been synthesized by means of ATRP of BEMA. The amphiphilic diblock copolymer PMMA‐block‐poly(methacrylic acid) can be further obtained very easily by hydrolysis of PMMA‐b‐PBEMA under mild acidic conditions. The molecular weight and the structure of the above‐mentioned polymers were characterized with gel permeation chromatography, infrared spectroscopy and nuclear magnetic resonance. Copyright © 2005 Society of Chemical Industry     

The kinetics of dithiocarbamate-mediated polyurethane-block-poly(methyl methacrylate) polymers

One important advantage offered by polymeric iniferters is the possibility that polycondensation polymers could be further reacted with vinyl monomers to produce novel block copolymers with interesting properties. The objective of this work was the kinetic investigation of polyurethane-block-poly(methyl methacrylate) (PU-b-PMMA) using dithiocarbamate (DC)-based polyurethane macroiniferter (PUMI) at different concentrations. It is shown that the copolymerization reactions followed the first order dependency. A linear increase of molecular weight with monomer conversion demonstrated that the copolymerization followed the mechanism of controlled radical polymerization. The rate of polymerization (R_p) at specific reaction time increased as the PUMI concentration increased from 0.34 × 10⁻³ mol/L to 2.74 × 10⁻³ mol/L, pass through a maxima, and decreased as PUMI concentration was increased beyond 2.74 × 10⁻³ mol/L. The thermogravimetric analysis showed that both PUMI and PU-b-PMMA degraded in three distinctive stages but the PU-b-PMMA is thermally more stable than the PUMI especially at lower temperatures. Thus, a combination of polycondensation and free radical photopolymerization methods, as demonstrated in this study, could be used to synthesize polyurethane-based block copolymers with tailored chain lengths of different blocks suitable for biomedical applications.     

Synthesis of poly(ethylene oxide)-block-poly(methyl methacrylate)-block-polystyrene triblock copolymers by two-step atom transfer radical polymerization

The synthesis of ABC triblock copolymer poly(ethylene oxide)-block-poly(methyl methacrylate)-block-polystyrene (PEO-b-PMMA-b-PS) via atom transfer radical polymerization (ATRP) is reported. First, a PEO-Br macroinitiator was synthesized by esterification of PEO with 2-bromoisobutyryl bromide, which was subsequently used in the preparation of halo-terminated poly(ethylene oxide)-block-poly(methyl methacrylate) (PEO-b-PMMA) diblock copolymers under ATRP conditions. Then PEO-b-PMMA-b-PS triblock copolymer was synthesized by ATRP of styrene using PEO-b-PMMA as a macroinitiator. The structures and molecular characteristics of the PEO-b-PMMA-b-PS triblock copolymers were studied by FT-IR, GPC and ¹H NMR.     

Synthesis of functional poly(styrene)‐block‐(methyl methacrylate/methacrylic acid) by homogeneous reverse atom transfer radical polymerization: Spherical nanoparticles,thermal behavior,self‐aggregation,and morphological properties

This study investigates the use of homogeneous reverse atom transfer radical polymerization for the synthesis of polystyrene (PS) initiated by conventional radical peroxide with copper bromide in the lower oxidation state and a 2,2′‐bypyridine complex as the catalyst. In a second stage, an amphiphilic block copolymer containing methyl methacrylate (MMA) was synthesized via normal atom transfer radical polymerization in two steps, followed by partial hydrolysis of the methyl ester linkage of the MMA block under acidic conditions. The block copolymer PS₆₉₉‐b‐P(MMA₂₃₂/MAA₅₈) obtained had a narrow molecular weight dispersity (Ð < 1.3). The structure of the precursor, PS‐b‐PMMA, and resultant polymer, was characterized and verified by FTIR and ¹H‐NMR spectroscopy as well as size exclusion chromatography. The self‐aggregation of PS₆₉₉‐b‐P(MMA₂₃₂/MAA₅₈) in organic solvents was monitored by UV spectroscopy, whereas the morphology and size of the formed microaggregates were investigated by transmission electron microscopy and dynamic light scattering. The results indicate that this copolymer formed regular spherical reverse micelles with a core–shell structure. The atomic force micrographs of PS₆₉₉‐b‐P(MMA₂₃₂/MAA₅₈) showed a rough surface morphology owing to microphase separation of the block copolymer. In addition, thermal characterization was performed by differential scanning calorimetry and thermogravimetric analysis. The glass transition temperature of PS₆₉₉‐b‐P(MMA₂₃₂/MAA₅₈) decreased significantly (65°C), when compared to PS and PMMA, suggesting that an enhanced movement of the polymer chains resulted by the segregation of the hydrolyzed P(MMA₂₃₂/MAA₅₈) block. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Synthesis and thermal characterization of macromonomeric azo initiator containing poly(ε-caprolactone): Styrene and methyl methacrylate copolymerization

Macromonomeric azo initiator containing biodegradable poly(ε-caprolactone, (PCL) was synthesized by the condensation reaction of PCL with 4,4′-azobis(4-cyanopentanoyl chloride) and methacryloyl chloride. This macromonomeric azo initiator (MIM–PCL) was further used in the polymerization of styrene (St) or methylmethacrylate (MMA) via a radical initiated process at 60°C in bulk in order to obtain polystyrene (PS)-b-PCL or poly(methyl methacrylate) (PMMA)-b-PCL crosslinked block copolymers. Thermal decomposition kinetics of MIM–PCL and its copolymers were studied by using thermogravimetric analysis and differential scanning calorimetry (DSC). DSC traces of MIM–PCL showed two different exotherms, at 98 and 127°C. The first exotherm, observed at 98°C, was due to the polymerization of the terminal methacrylic groups; the other was due to the exothermic decomposition of azo groups of MIM–PCL. PCL-b-PS and PCL-b-PMMA crosslinked block copolymers showed single glass transition temperatures due to the compatibility of the crosslinked block segments. The polymer–solvent interaction parameter of PCL in chloroform was determined by vapor pressure osmometry to be 0.1 for the PCL–chloroform system at 30°C. The average molecular weights between junction points of crosslinked homo PCL were calculated by using the Flory–Rehner equation. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68: 1149–1157, 1998     

Preparation of nanoporous films from self-assembled poly(vinyl chloride-g-methyl methacrylate) graft copolymer

We report on the preparation of nanoporous films based on an amphiphilic graft copolymer of poly(vinyl chloride-graft-methyl methacrylate), i.e., PVC-g-PMMA. The PVC-g-PMMA graft copolymer was synthesized via atom transfer radical polymerization (ATRP), as confirmed by nuclear magnetic resonance spectroscopy (¹H NMR), Fourier transform-infrared (FT-IR) spectroscopy, and gel permeation chromatography (GPC) analysis. The PVC-g-PMMA graft copolymer molecularly self-assembled into nanophase domains of PVC main chains and PMMA side chains, as revealed by wide angle X-ray scattering (WAXS) and transmission electron microscopy (TEM). The graft copolymer film prepared from tetrahydrofuran (THF), a good solvent for both chains, had a random microphase-separated morphology. However, when prepared from dimethyl sulfoxide (DMSO), a solvent selectively good for PVC, the film exhibited a micellar morphology consisting of a PMMA core and a PVC corona. Nanoporous films with different pore sizes and shapes were prepared through the selective etching of PMMA chains using a combined process of UV irradiation and acetic acid treatment.     

Modified phenol formaldehyde-(s-triazine)-poly(methyl methacrylate) copolymer

A modified phenol formaldehyde-(s-triazine)-PMMA copolymer was prepared to blend polymers which will withstand the adverse effect of UV, vacuum, and heat. The copolymer was characterized for its stability under UV, vacuum, and heat. Crosslinking was found to occur both in UV, vacuum, and thermal exposure. It was detected from the solubility and swelling value. The stabilizing effect of PMMA, the s-triazine ring, and Phenol formaldehyde was also discussed briefly.     

Reinforcement effect of poly (methyl methacrylate)-<Emphasis Type="Italic">g</Emphasis>-cellulose nanofibers on LDPE/thermoplastic starch composites: preparation and characterization

The effect of cellulose nanofibers (CNFs) and poly [methyl methacrylate (MMA)]-grafted cellulose nanofibers (CNF-g-PMMA) on mechanical properties and degradability of a 75/25 low density polyethylene/thermoplastic starch (LDPE/TPS) blend was investigated. Graft copolymerization on CNFs was performed in an aqueous suspension by free radical polymerization using MMA as an acrylic monomer. In addition, a LDPE/TPS blend was reinforced by different amounts of CNFs (1–5 wt%) and CNF-g-PMMA (1–7 wt%) using a twin-screw extruder. A 61% grafting of PMMA on the surface of CNFs was demonstrated by gravimetric analysis. Moreover, after modification the X-ray photoelectron spectroscopy analysis showed a 20% increase of carbon atoms on the surface of CNFs and a 22.6% decrease in the oxygen content of its surface. The mechanical properties of the CNFs-modified composites were significantly improved compared to the unmodified nanocomposites. The highest tensile strength and Young’s modulus were obtained for the composites reinforced by 3 and 7 wt% CNF-g-PMMA, respectively. The degradability of cellulose nanocomposites was studied by water absorption and soil burial tests. Surface modification of CNFs lowered water absorption, and soil burial test of the LDPE/TPS blend showed improvement in biodegradability by addition of CNF-g-PMMA.