Structure and mechanical properties of isotactic polypropylene and iPP/talc blends functionalized by electron beam irradiation

The structure and mechanical properties of isotactic polypropylene (iPP) functionalized by electron beam irradiation are investigated by differential scanning calorimetry, wide‐angle X‐ray diffraction, thermogravimetry, thermomechanical analysis, melt index and mechanical measurements. The experimental results show that the degree of crystallinity, the thermal degradation temperature and the dimensional stability increase with dose in the range 0–5 kGy. At 5 kGy, the initial and final degradation temperatures of the irradiated iPP are raised by 66 °C and 124 °C, respectively. The melt index increases with increasing dose. The mechanical measurements show that the stiffness of iPP is greatly enhanced by electron beam irradiation. A small dose of irradiation (0.75 kGy) can increase the Young's modulus to 1284 MPa compared with 1112 MPa for unirradiated iPP. Adding 10 % by weight of irradiated iPP powder into iPP/talc (70/20 % by weight) blends, changes the processing parameters significantly and makes the Young's modulus rise substantially. At a dose of 40 kGy the Young's modulus of iPP/talc blend jumps to 3611 MPa against the original 2201 MPa. © 2000 Society of Chemical Industry     

X‐ray diffraction study of iPP/cand iPP/TiO2 composites relating to micromechanical properties

Composites of isotactic polypropylene with various contents of white clay or titanium dioxide TiO₂ were prepared by extrusion molding. The extruded composites were melt‐pressed at two different temperatures, and, thereafter, either slowly cooled, or quenched to room temperatures. It is shown that the structure of all the samples, as revealed by wide‐angle X‐ray scattering and small‐angle X‐ray scattering (SAXS), depends on the processing conditions. The lack of SAXS maxima in the composites suggests that the presence of the microadditives hinders the stacking of iPP lamellae. Furthermore, the microindentation hardness H in the slowly cooled composites is influenced by the type and amount of the filler used. However, in the quenched samples H depends only on the amount of the filler used, and not on its type. In case of the quenched iPP/clay composites, the relationship between H and the Young's modulus E is found to be H/E ≈ 0.12, in good agreement with Struik's theoretical predictions of σ_e ≈ E/30, in consonance with results previously obtained for a series of polyethylene samples with different morphology. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Structural,mechanical and thermal studies of double‐molded isotactic polypropylene nanocomposites with multiwalled carbon nanotubes

Nanocomposites of isotactic polypropylene (iPP) and multiwalled carbon nanotubes (MWCNTs) with various contents of MWCNTs were fabricated by double molding techniques. X‐ray diffraction measurements reveal a development of α‐crystal with lamellar stacks having a long period of 150 Å in the neat iPP that increases to 165 Å in 2 wt % MWCNTs‐loaded composites, indicating that MWCNTs enhance crystallization of iPP as a nucleating factor. Mechanical properties, such as tensile strength, flexural strength, Young's modulus, tangent modulus, and microhardness are found to increase with increasing MWCNTs content. Thermal analyses represent an increase of crystallization and melting temperatures and a decrease of thermal stability of the composites with increasing MWCNTs. Changes in structural, mechanical, and thermal properties of the composites due to the addition of MWCNTs are elaborately discussed. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effect of microstructure tuning by rapid heat cycle molding on the photodegradation behavior of isotactic polypropylene

Rapid heat cycling molding (RHCM) is an injection molding technique that improves the product quality of isotactic polypropylene (iPP) by tuning the microstructure, but its effect on the photodegradation stability remains to be investigated. In this work, the effect of RHCM tuned microstructure on the photodegradation behavior of iPP was investigated and compared with conventional injection molding (CIM). Differential scanning calorimetry (DSC), x-ray diffraction (XRD), Fourier transform infrared spectrometer (FTIR), atomic force microscopy (AFM), and shore durometer (D scale) were used to examine the photodegradation behavior of iPP samples. The results showed that RHCM increased the crystallinity, crystal size, and β-crystal content of iPP samples. With the increase of photodegradation time, iPP samples injected with RHCM showed higher stability in terms of microstructure and surface quality. The relative changes in CI and R_a of RHCM90 were reduced by 48% and 40% after 800 h of UV irradiation, respectively. In addition, the combined results of dynamic mechanical analysis (DMA) and UV–visible absorption spectrum showed that RHCM promoted the development of crystalline structure and reduced the mobility of the surface chain segments as well as UV absorption coefficient. These combined effects contributed positively to its photodegradation stability.     

Thermal,mechanical, and water vapor barrier behavior of polypropylene composite containing modified kaolinite

Polypropylene composites containing modified kaolinite were prepared using melt processing and the morphological, thermal, mechanical and their water barrier properties were analyzed. To improve compatibility with polypropylene, kaolinite was modified with silane as a coupling agent. Characterization techniques (X‐ray diffraction, Fourier transform infrared spectroscopy, and X‐ray photoelectron spectroscopy) confirmed the effective grafting of these compounds on the surface and edges of the kaolinite with no functionalization on the inner surface. The differential scanning calorimetry and X‐ray diffraction techniques demonstrated that the addition of grafted kaolinite affected the iPP crystallinity. The thermogravimetric analysis helped to determine the thermal stability of the composites, being this, dependent on the amount of kaolinite and silane. The stress–strain tests demonstrated an increase in Young's modulus and obtained a 70% reduction in water vapor permeation. These improvements were mainly related to the increased compatibility between the iPP/Kaol interfaces promoted by the silane. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45785.     

Effect of phenol functionalized carbon nanotube on mechanical,dynamic mechanical,and thermal properties of isotactic polypropylene nanocomposites

In this work, multiwall carbon nanotubes (MWCNT) were functionalized with phenol and characterized by using Fourier transform infrared spectroscopy (FTIR). Isotactic polypropylene (iPP)/MWCNT composites of both the unfunctionalized and functionalized MWCNT were prepared by melt blending in a miniextruder at different loadings of nanotubes (i.e., 0.1, 0.25, 1.0, and 5.0 wt%). The tensile properties of the composites were found to increase with increase in nanotube loading with a maximum in Young's modulus being achieved at 1.0 wt% loading of phenol functionalized MWCNT. The differential scanning calorimetry (DSC) studies reveal the nucleating effect of MWCNT on the crystallization of iPP. Percentage crystallinity was found to increase on phenol functionalization of MWCNT. Results of X‐ray diffraction studies of the composites are in conformity with that of DSC studies. Dynamic mechanical studies reveal that the functionalized MWCNT causes many fold increase in the storage modulus, and the effect is pronounced in the case of functionalized MWCNT. POLYM. ENG. SCI. 2012. © 2011 Society of Plastics Engineers     

Polypropylene‐based composites containing sorbitol‐based nucleating agent and siloxane‐silsesquioxane resin

Composites based on isotactic polypropylene (iPP) modified with a sorbitol derivative (NX8000) and siloxane‐silsesquioxane resin containing reactive phenyl groups (SiOPh) were prepared by melt extrusion. These iPP‐based formulations were investigated to evaluate the influence of such additives on the crystallization behavior and morphology, as well as on thermal and mechanical properties. The addition of sorbitol fastens crystallization kinetics of iPP and leads to higher transparency of iPP films. Upon the incorporation of siloxane‐silsesquioxane resin, no further effect on iPP crystallization kinetics is evidenced by calorimetry, optical microscopy, and X‐ray diffraction analysis. Transparency of iPP‐based composites is improved upon the addition of sorbitol, but decreased when SiOPh is added to the formulation. The composites are also stiffer, compared to neat polypropylene with a decreased elongation at break and increased Young's modulus values, with increasing amounts of fillers. The effect of the siloxane‐silsesquioxane resin on properties of iPP/NX8000/SiOPh composites was explained taking into account compatibility of the components and morphology of the composites. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43476.     

Mechanical and thermal properties of chitosan‐filled polypropylene composites: The effect of acrylic acid

The mechanical properties, morphology, and thermal properties of chitosan‐filled polypropylene (PP) composites have been studied. The effect of the chemical modification of chitosan by acrylic acid treatment was also investigated. Results showed that the tensile strength and elongation at break decreased but that the Young's modulus of the composites increased with increasing filler loading. Chemical modification of chitosan with acrylic acid improved the tensile strength and Young's modulus of the composites but reduced the elongation at break. Thermogravimetric analysis showed that the addition of chitosan improved the thermal stability of the PP/chitosan composites as compared to that of neat PP. Chemical modification of chitosan had a positive effect on the thermal stability of the composites. This change was attributed to improvement of the interfacial adhesion between the chitosan and PP matrix due to formation of a covalent bond between chitosan and acrylic acid. Meanwhile, differential scanning calorimetric analysis showed that the addition of filler did not significantly change the melting temperature (T_m) of the PP/chitosan composites. The degree of crystallinity of the composites decreased with the addition of chitosan. At a similar chitosan loading, the chemically treated PP/chitosan composites exhibited higher crystallinity than the untreated composites and exhibited slightly increased T_m. A scanning electron microscopy study of the tensile fracture surface of chemically treated PP/chitosan composites indicated that the presence of acrylic acid increased the interfacial interaction between chitosan and the polypropylene matrix. J. VINYL ADDIT. TECHNOL., 2011. © 2011 Society of Plastics Engineers     

Predictions of young's modulus of inorganic fibrous particulate‐reinforced polymer composites

In this study, the factors affecting the Young's modulus of inorganic fibrous particulate‐reinforced polymer composites were analyzed, and a new expression of the Young's modulus was derived and was based on a simplified mechanical model. This equation was used to estimate the composite Young's modulus. The estimated relative Young's modulus increased nonlinearly with increasing filler volume fraction. Finally, we verified the equation preliminarily by quoting the measured Young's modulus values of poly(butylene terephthalate)/wollastonite, polypropylene/wollastonite, and nylon 6/wollastonite composites reported in the literature. Good agreement was shown between the predictions and the experimental data of the relative Young's modulus values for these three composite systems. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 2957–2961, 2013     

Structure and properties of isotactic polypropylene functionalized by ultraviolet irradiation

The structural, crystalline, thermal, morphological, and mechanical properties of isotactic polypropylene (iPP) functionalized by lower energy ultraviolet (UV) irradiation are studied by means of infrared spectroscopy (IR), differential scanning calorimetry (DSC), wide‐angle X‐ray diffraction (WAXD), thermogravimetry (TG), thermomechanical analysis (TMA), polariscope, and mechanical measurements. After the UV irradiation in less than a few hours, the oxygen containing polar groups have been introduced onto iPP chains. DSC analysis shows that a new melting peak is observed around 150°C for the UV irradiated iPP, indicating that there is a α‐phase to β‐phase transition during UV irradiation process. Under polariscope, the morphology of the UV irradiated iPP is changed, and the deformed α‐phase morphology can be observed. DSC and WAXD analysis reveal for the crystallinity of the UV‐irradiated iPP increase with UV time, but the relative level and the order of β‐phase increase and then decrease with increasing UV time. Under the controlled UV time, the thermomechanical deformation of iPP decrease, and the initial and final thermal degradation temperature of iPP rises up by 70 to 125°C higher, respectively, indicating that the UV‐irradiated iPP has higher thermal stability than the non‐UV irradiated iPP. The tensile and impact strength, the elongation at break, and the Young's modulus of the UV‐irradiated iPP are enhanced, exhibiting the toughened and strengthened effects. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 1456–1466, 2001     

Study of the flexural modulus of natural fiber/polypropylene composites by injection molding

Effect of fiber compression on flexural modulus of the natural fiber composites was examined. The kenaf, bagasse, and polypropylene were mixed into pellets, and composites were fabricated by injection molding. To predict flexural modulus of the composites, the Young's modulus of kenaf and bagasse fiber were measured. Using the obtained Young's modulus, the flexural modulus of the composites was predicted by Cox's model that incorporates the effect of fiber compression. It was found that those fibers with high Young's modulus were more compressed than that with low Young's modulus. Moreover, the distribution of fiber length and orientation in the composites were also investigated. To calculate the orientation factor for the prediction model, the distribution function of fiber orientation was determined to a triangular function. The flexural modulus of the composites increased with increase of volume fraction. The predicted values were in good agreement with the experimental values. Furthermore, it was revealed by SEM that the porous structure of the natural fibers was compressed. The fiber compression ratio (3.6) in bagasse was higher than that in kenaf (1.4) due to the difference in porous structure. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 911–917, 2006     

Silica‐filled polypropylene composites: The effect of ethylene diamine dilaurate and maleic anhydride grafted polypropylene on mechanical properties,water absorption,morphology, and thermal properties

The effect of two compatibilizers, i.e. ethylene diamine dilaurate (EDD) and maleic anhydride grafted polypropylene (MAPP) on the mechanical properties, water absorption, morphology, and thermal properties of silica‐filled polypropylene (PP/Sil) composites were studied. The results show that the tensile, impact and flexural strengths (up to 2 php), Young's modulus, and elongation at break (Eb) increased with increasing EDD content. However, increasing MAPP content increases the tensile strength, Young's modulus, impact and flexural strengths, and water absorption resistance. At a similar compatibilizer content, EDD exhibits higher Eb, impact and flexural strengths but lowers tensile strength, Young's modulus, and water absorption resistance compared with MAPP. Scanning electron microscopy study of tensile fractured surfaces exhibits the evidence of better silica‐PP adhesion with MAPP and EDD compared with the similar composites but without compatibilizer. Fourier transform infra red spectra provide an evidence of interaction between EDD or MAPP with PP/Sil composites. Termogravimetry analysis results indicate that the addition of EDD or MAPP slightly increases the thermal stability of PP/Sil composites. Differential scanning calorimetry also indicates that PP/Sil composites with EDD or MAPP have higher heat fusion (ΔH_f(com)) and crystallinity (X_com) than similar composites but without compatibilizer. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Interfacial strengthening of polypropylene composites via bimodal porosity in Rice husk ash: Comparison with calcium carbonate reinforcement

Polypropylene is used in the textile industry in the manufacturing of plastic yarns, tapes, etc., but its low tensile strength and Young's modulus limits its associated applications. Composites of polypropylene with reinforcement of CaCO₃ and rice husk ash were processed by compression molding. Bimodal porosity in rice husk ash particles has shown an improved interfacial anchoring effect via capillary effect resulting in enhanced mechanical properties, whereas such an effect is not observed with CaCO₃ reinforcement in polypropylene matrix. On reinforcement with 10 wt % of each of rice husk ash and CaCO₃, thermal decomposition temperature of polypropylene (333.3 °C) shifted to higher value of 415.9 °C and polypropylene Young's modulus (749.5 MPa) increased to 789.5 MPa (by 5.3%), but tensile strength decreased from 23.5 to 21.2 MPa (by 2.3 MPa only). The isolated contribution of CaCO₃ and rice husk ash has been delineated, and resulting interfacial strengths have been quantified using analytical models. Rice husk ash has shown a stronger interfacial anchoring and can effectively replace CaCO₃ as reinforcement for achieving improved mechanical and thermal properties of polypropylene composites. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 46989.     

Influence of the rubber content and particle morphology on the mechanical properties of the (hiPP)

The effect of the final morphology and the role of ethylene propylene rubber (EPR) content and (iPP) particle size on the mechanical properties of (iPP/EPR) in situ blends are investigated. The addition of EPR causes a significant improvement in the impact strength of the composites, from 20 kJ/m² in unthoughned composite iPP to 100 kJ/m² in iPP/EPR composites containing 50% EPR. Conversely, the tensile strength and the Young's modulus of the blends decrease as the EPR amount increases. The mechanical tensile strength is similar for the composite which have a time of homopolymerization less or equal to 60 min, and a higher value is observed in the case of 100 min. The scanning electron microscopy characterization shows that the larger the iPP particle is, the less the rubber settles on the surface of the high impact polypropylene and the less the final material is resistant to shocks. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44197.     

Morphology and properties of isotactic polypropylene modified with hydrocarbon resin MBG273. I. Binary blends

We investigated a system formed of isotactic polypropylene (iPP) and hydrogenated hydrocarbon resin MBG273 (up to 30 wt % resin) to study the influence of the composition on the morphology, structure, and properties of its blends and derived films. All the blends, after the mixing of the components in the melt and cooling at room temperature, were formed by a crystalline phase of iPP and by one homogeneous phase formed by amorphous iPP and the MBG273 resin. The presence of MBG273 did not influence the crystalline structure of iPP, which remained, for every blend, α‐monoclinic, but it reduced the crystallization temperature and nucleation density of iPP. Differential scanning calorimetry and dynamic mechanical thermal analysis showed an increase in the glass‐transition temperature with the resin content, confirming the formation of one amorphous phase. Tensile property analysis indicated an increase in Young's modulus and a decrease in the elongation at break of films as a function of the resin content in the blends. The water vapor permeability and tensile mechanical properties were related to an increase in the glass transition with the addition of MBG273. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 3454–3465, 2004     

A study on multiple melting of isotactic polypropylene

Multiple melting characteristics of a highly isotactic polypropylene (iPP) were studied by means of differential scanning calorimetry (DSC). Double melting characteristics were observed on melting iPP crystallized isothermally at temperatures ranging from 110 to 140°C. iPP crystallized below and above 125°C exhibited different double melting characteristics from each other. For iPP crystallized below 125°C, the single melting peak split into two peaks during slow DSC heating scans without changing the total crystallinity in the polymer. On the other hand, the double melting endotherm of iPP crystallized above 125°C seemed to come from two preexisting crystal fractions having different T_m. There existed an optimum annealing temperature range where the five-minute annealing of iPP raised T_m of the polymer significantly. The treatment also increased the crystallinity of iPP crystallized isothermally at 110°C by 12%.     

Processing–mechanical property relationships in injection moldings of polybutylene

Two unfilled nonpigmented extrusion grades of polybutylene have been injection-molded into a tensile bar mold under a wide range of barrel and mold temperatures. The overall structure of the moldings has been determined and correlated with processing conditions. The short term tensile mechanical properties of the moldings have been ascertained and correlated with molding structure. For low mold temperatures, the Young's modulus and tensile strength of injection moldings of polybutylene are controlled by the extent of and structure within the highly oriented skin. Low barrel temperatures can give rise to highly crystalline thick skins that treble the Young's modulus and fracture stress, when compared to high barrel temperature moldings. Increasing the mold temperature introduces a brittle response in polybutylene injection moldings. Modulus is controlled, at the high mold temperatures, by the skin thickness and by the crystallinity of the material comprising the core of the molding.     

Effects of substituted aromatic heterocyclic phosphate salts on properties,crystallization, and melting behaviors of isotactic polypropylene

Nucleation effects of 2,2′‐methylene‐bis (4,6‐di‐tert‐butylphenyl) phosphate metal salts as a nucleating agent for isotactic polypropylene (iPP) were investigated with differential scanning calorimeter and polarized optical microscope, and their effects on mechanical, optical, and heat resistance properties of iPP were also studied. The results showed that monovalent metal salts of substituted aromatic heterocyclic phosphate such as sodium salt, lithium salt, and potassium salt had a good performance. With 0.2 wt % of sodium salt, lithium salt, or potassium salt incorporated into iPP, the crystallization peak temperature of iPP could be increased by 13.5, 13.6, and 15.0°C, respectively; the mass fraction of crystallinity of iPP could be increased by about 5%; and crystallization rate was enhanced increasingly. Meanwhile the tensile strength and flexural modulus of iPP could be increased by about 10 and 30%, respectively, and the clarity and heat distortion temperature of iPP could also be improved significantly. But bivalent and trivalent metal salts of substituted aromatic heterocyclic phosphate had little effect on properties of iPP. Meanwhile the morphology study showed that the addition of monovalent sodium salt could decrease the spherulite size of iPP significantly. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4868–4874, 2006     

Thermal characteristics and crystallinity of Ziegler–Natta isotactic polypropylene/metallocene isotactic polypropylene polyblended fibers

Ziegler–Natta isotactic polypropylene (ZN‐iPP) and metallocene isotactic polypropylene (m‐iPP) were extruded (in ratios of 75/25, 50/50, and 25/75) from one melt twin‐screw extruder to produce three ZN‐iPP/m‐iPP polyblended polymers and, subsequently, spin fibers. In this study, we examined the rheology of the ZN‐iPP/m‐iPP polyblended polymers and the thermal characteristics and crystallinity of the ZN‐iPP/m‐iPP polyblended fibers using gel permeation chromatography, rheometry, differential scanning calorimetry (DSC), wide‐angle X‐ray diffraction, density gradient analysis, and extension stress–strain measurement. The apparent melt viscosity of the ZN‐iPP/m‐iPP polyblended polymers revealed positive‐deviation blends. The 50/50 blend of ZN‐iPP/m‐iPP had the highest apparent melt viscosity. For five samples, the complex melt viscosity decreased with the angular frequency, which represented typical non‐Newtonian behavior. The Cole–Cole plot, which consisted of the imaginary part of the complex melt viscosity versus the real part of the complex melt viscosity plot, of the ZN‐iPP/m‐iPP polyblended polymers showed a semicircular relationship with the blend ratios. It indicated that the ZN‐iPP/m‐iPP polyblended polymers were miscible. We analyzed the shear modulus data (G′ vs G″) by plotting them on a log–log scale. The plot revealed almost the same slopes for the ZN‐iPP/m‐iPP polyblended polymers, which indicated a good miscibility between the ZN‐iPP and m‐iPP polymers. The experimental DSC results demonstrate that the ZN‐iPP and m‐iPP polymers constituted a miscible system. The crystallinity and tenacity of the ZN‐iPP/m‐iPP polyblended fibers initially increased and then fell as the m‐iPP content increased. Meanwhile, the 50/50 blend of ZN‐iPP/m‐iPP had the highest crystallinity and tenacity. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effects of nuclear radiations on structure and molecular motions in some crystalline stereoregular polymers

Young's modulus and the mechanical damping factor have been determined between ?180 and +280°C. (at a frequency of several kilocycles), in samples of isotactic polypropylene, isotactic polystyrene, and trans-1,4-polybutadiene, subjected to pile irradiation (γ-rays and neutrons) at γ-doses from 90 to 4000 Mrad. In isotactic polypropylene no important structural changes are produced by the irradiation, except for a partial destruction of crystallinity. The samples receiving high radiation doses exhibit a low temperature loss region, which is attributed to the formation of a certain number of branches. Isotactic polystyrene shows very slight modifications of the dynamic mechanical properties at room temperature. At low temperature an increase of intensity of the δ relaxation phenomenon (probably due to oscillations of phenyl rings) with increasing radiation dose is observed. Important structural modifications produced by the radiation, destruction of crystallinity accompanied by crosslinking, which transform the material into a crosslinked rubber, are observed in trans-1,4-polybutadiene. Unlike conventional (sulfur) vulcanization, crosslinking by radiation does not cause a marked shift of the glass transition point. A secondary low-temperature relaxation effect, not existing in the unirradiated material, appears in the mechanical loss curves of the irradiated samples; it is attributed to the formation of ? CH₂? sequences in the main chains through saturation of C?C bonds. The mechanical spectrum of irradiated polybutadiene is very similar to those shown by crosslinked ethylene–butadiene copolymers.