Lipase-Catalyzed Interesterification of Schizochytrium sp. Oil and Medium-Chain Triacylglycerols for Preparation of DHA-Rich Medium and Long-Chain Structured Lipids

DHA-rich medium and long-chain structured lipids (MLSL) were successfully synthesized by lipase-catalyzed interesterification of microbial oil from Schizochytrium sp. with medium-chain triacylglycerols (MCT) containing 99% of caprylic acid. Parameters that affected the reaction process were investigated and the conditions were selected as follows: lipase from Aspergillus oryzae, NS40086; reaction time, 8 hours; substrate molar ratio (MCT/microbial oil), 1:1; lipase load, 8 wt%; reaction temperature, 60 °C. Under these conditions, the proportions of MCT, MLSL, and long-chain triacylglycerols (TAG) in the final products were 12.5%, 62.8%, and 24.6%, respectively. The final product was then subjected to UPLC-MS/MS. Eighty-three types of TAG were identified, in which 54 types contained MCFA and MLSL species with relatively high contents were 22:6–8:0–8:0 (6.8%), 8:0–8:0–16:0 (7.5%), and 16:0–16:0–8:0 (7.5%). This product rich in MLSL with DHA and MCFA in the same TAG molecule is beneficial for fat digestion and absorption in infant and thus can increase the bioavailability of DHA at the molecular level.     

Enrichment of DHA from Tuna Oil in a Packed Bed Reactor via Lipase-Catalyzed Esterification

A packed-bed reactor (length 6.5 cm; id 4.65 mm) has been used to enrich docosahexaenoic acid (DHA) via the lipase-catalyzed esterification of the fatty acid from tuna oil with ethanol. Lipozyme RM IM (from Rhizomucor miehei) was used for the esterification reaction because of its ability to discriminate between different fatty acids, and several reaction parameters, including the temperature, molar ratio of substrates, and water content were explored as a function of residence time. In this way, the optimum conditions for the enrichment process were determined to be a temperature of 20 °C, a molar ratio of 1:5 (i.e., fatty acid to ethanol), and a water content of 1.0 % (based on the total substrate weight). Under these conditions, a residence time of 90 min gave a DHA concentration of 70 wt% and a DHA recovery yield of 87 wt% in the residual fatty acid fraction.     

Chemical and Enzymatic Interesterification of a Blend of Palm Stearin: Soybean Oil for Low trans-Margarine Formulation

A blend of palm stearin and soybean oil (70/30, wt%) was modified by chemical interesterification (CIE) and enzymatic interesterification (EIE), the latter batch-wise (B-EIE) and in continuous (C-EIE). Better oil quality, mainly in terms of acidity, free tocopherol and partial acylglycerol content, was obtained after EIE. The clear melting point after any interesterification process was similar and about 9 °C lower as result of the modification in the TAG profile, which approaches the calculated random distribution. Interesterification changed the SFC profile significantly. For the fully refined interesterified blends, the SFC profile was similar and clearly different from the starting blend. Interesterification decreased the content of solids at temperatures >15 °C and increased the content of solids at temperatures <15 °C. This increase was less remarkable after C-EIE, suggesting that full randomization was not achieved in the used conditions, probably caused by a too short residence time of the oil in the enzymatic bed. During B-EIE, variations in SFC with time, principally at low temperatures, were still observed although the TAG composition was stable. At low temperatures, the reaction rate calculated from SFC was very low, confirming an important effect of the acyl migration on this parameter.     

Interesterification of Lard and Soybean Oil Blends Catalyzed by Immobilized Lipase in a Continuous Packed Bed Reactor

Structured lipids (SL), formulated by blends of lard and soybean oil in different ratios, were subjected to continuous enzymatic interesterification catalyzed by an immobilized lipase from Thermomyces lanuginosus (Lipozyme TL IM) in a continuous packed bed reactor. The original and interesterified blends were examined for fatty acid and triacylglycerol composition, regiospecific distribution, and solid fat content. Blends of lard and soybean oil in the proportions 80:20 and 70:30 (w/w), respectively, demonstrated a fatty acid composition, and proportions of polyunsaturated/saturated fatty acids (PUFA/SFA) and monounsaturated/polyunsaturated fatty acids (MUFA/PUFA), that are appropriate for the formulation of pediatric products. These same blends were suited for this purpose after interesterification because their sn-2 positions were occupied by saturated fatty acids (52.5 and 45.4%, respectively), while unsaturated fatty acids predominantly occupied sn-1,3 positions, akin to human milk fat. Interesterification caused rearrangement of triacylglycerol species.     

Dispersion and Mass Transfer Effects on the Performance of an Immobilized Lipase Packed Bed Reactor During the Hydrolysis of Rice Bran Oil

The performance of an immobilized packed bed reactor for the hydrolysis of rice bran oil has been investigated and can be well described by a dispersion model with an average standard deviation of 0.0388. Global mass transfer coefficients estimated using the model and experimental data ranged from 0.095‐0.482 min^?1, depending on substrate flow rates. A dimensionless mass transfer correlation between the Sherwood number and the Reynolds number was obtained as NSh = 3.96 ×NRe^2.07.     

规整丝网填料旋转填充床的气相压降特性及脱硫性能

采用空气-水体系,对装有4种不同规格规整丝网填料的旋转填充床的压降特性进行了实验研究,考察了转速、气体流量、液体流量等操作参数及填料特性对气相压降的影响规律,并与传统不锈钢波纹丝网填料旋转填充床压降进行了比较. 结果表明,装有规整丝网填料的旋转填充床压降可降低35%~70%. 进一步采用压降较低的规整丝网填料以(NH4)2SO3为吸收剂进行氨法脱硫性能研究,结果表明,随转子转速和(NH4)2SO3浓度增大,SO2脱除率升高;随进气口SO2浓度升高及气液比增大,SO2脱除率降低;SO2脱除率最高可达97%,可满足国家排放标准.     

Influence of Operating Conditions for Fast Pyrolysis and Pyrolysis Oil Production in a Conical Spouted‐Bed Reactor

Fast pyrolysis experiments of larch sawdust were conducted in a conical spouted‐bed reactor to study the influences of reaction temperature, inlet gas velocity, feeding rate, and particle size on the product yield and pyrolysis oil quality. For the first time, the optimal conditions were determined for various pyrolysis operations of such reactor to increase the yield and quality of pyrolysis oil. The results demonstrate that the biomass particle size, reaction temperature, biomass feeding rate, and inlet gas velocity all affected the quality and yield of the pyrolysis oil, in this order.     

Enzymatic Production of Cocoa Butter Equivalents High in 1-Palmitoyl-2-oleoyl-3-stearin in Continuous Packed Bed Reactors

This study aimed to optimize the lipase-catalyzed transesterification of high oleic sunflower oil (A) with a mixture of ethyl palmitate and ethyl stearate (B) to produce cocoa butter equivalents with a weight ratio of 1-palmitoyl-2-oleoyl-3-stearoyl-rac-glycerol (POS) to total symmetric monounsaturated triacylglycerols (SMUT) that is similar to that of cocoa butter by response surface methodology. The reaction was performed in a continuous packed bed reactor, using 0.45 g of Lipozyme RM IM as the biocatalyst. The effects of temperature (Te), residence time (RT), substrate molar ratio (SR, B/A), and water content (WC) of the substrates on the composition of reaction products were elucidated using the models established. Optimal reaction conditions for maximizing total SMUT and POS contents while minimizing the levels of diacylglycerol formation and acyl migration were: Te, 60 °C; RT, 28.5 min; SR, 8.5; WC, 300 mg/kg. The contents of total SMUT, POS, and diacylglycerol in the reaction products and the content of palmitoyl and stearoyl residues at the sn-2 position of triacylglycerols in the products were 52.0, 25.1, 9.4, and 4.8 %, respectively, under these conditions. Successful scale-up of the reaction was achieved under the optimal conditions, using 5 g of the lipase. A silver-ion high performance liquid chromatography analysis showed that the products obtained by the larger scale reaction contained 49.1 % total SMUT and 6.1 % of their positional isomers.     

新型内构件填充床反应器数值模拟-I.气相流场和停留时间分布

针对含新型内构件的复杂填充床内部结构，建立了包含颗粒填充床、气体通道、气体挡板的几何模型下气液两相流动的数学模型，采用计算流体力学(CFD)技术首先对气流在复杂结构下的流动分配、流型和停留时间分布进行了详细的模拟，并考察了操作参数和结构设计对流场和停留时间分布的影响. 通过压降实验数据在宏观尺度上验证了CFD模拟的正确性. 详细的内部流场展示了气体在颗粒床和气体通道内的曲折流动行为，增加了气体的平均停留时间；停留时间分布预测表明气相流动没有短路发生，平均停留时间与表观气速成反比. 内构件结构参数对气体流场和停留时间分布产生重要的影响.     

内循环生物流化床处理N、P废水的试验研究

采用内循环生物流化床系统,通过控制曝气时间和溶解氧浓度,能同时脱氮除磷.含氮、磷进水COD为352～1 048 mg/L,总氮(TN)为46.9～76.4 mg/L, 总磷(TP)在5.8～14.4 mg/L时,COD 、总氮(TN)、总磷(TP)去除率分别为92%、80%、93%,出水可达到国家二级排放标准.     

Analysis of Energy Consumption in Drying Process of Non-Hygroscopic Porous Packed Bed Using a Combined Multi-Feed Microwave-Convective Air and Continuous Belt System (CMCB)

In this study, the analysis of energy consumption during the drying of non-hygroscopic porous packed bed by combined multi-feed microwave-convective air and continuous belt system (CMCB) was investigated experimentally. By using a combined multi-feed microwave-convective air and continuous belt system drier, the microwave power was generated by means of 12 compressed air-cooled magnetrons of 800 W each that give a maximum of 9.6 kW. The power setting could be adjusted individually in 800 W steps. Hot air with the maximum working temperature of 240°C was generated using 24 units of electric heater where the total power capacity is 10.8 kW. Most importantly, this work focused on the investigation of drying phenomena under industrialized microwave processing. In this analysis, the effects of the drying time, hot air temperature, porous structure (F-Bed and C-Bed), and location of magnetrons on overall drying kinetics and energy consumption were evaluated in detail. The results showed that the overall drying and energy consumption depend upon the porous structure, hot air temperature, and location of magnetrons. Furthermore, using the continuous microwave application technique had several advantages over the conventional method, such as shorter processing times, volumetric dissipation of energy throughout a product, and less energy consumption. The results presented here provided fundamental understanding for the drying process using a combined multi-feed microwave-convective air and continuous belt system in industrial size.     

Synthesis of Dimethyl Carbonate from Methyl Carbamate and Methanol Using a Fixed‐Bed Reactor

Several mixed oxide catalysts were prepared by coprecipitation for dimethyl carbonate (DMC) synthesis from methyl carbamate and methanol. During the batch process, the DMC yield was below 35 %. In order to minimize the unfavorable thermodynamic equilibrium and side reactions for the DMC synthesis, a fixed‐bed reactor was designed. A maximum DMC yield of ～ 73 % could be realized over a ZnO‐Al₂O₃ catalyst. The effects of reaction conditions for this type of reactor were investigated in detail.     

Partial Hydrogenation of Soybean Oil with Minimal <Emphasis Type="Italic">Trans</Emphasis> Fat Production Using a Pt-Decorated Polymeric Membrane Reactor

Partial hydrogenation of vegetable oils is carried out to improve the chemical stability and raise the melting point to produce semi-solid products such as margarine. Trans fatty acids formed during traditional hydrogenation have come under intense scrutiny with regard to human health. Here we report partial hydrogenation of soybean oil using a high performance integral-asymmetric polyetherimide membrane sputtered with platinum to deliver hydrogen directly to or near the catalytic sites. Oil flows past the platinum-coated “skin” side of the membrane while dissolved molecular and some atomic hydrogen is supplied from the highly porous substructure of the membrane. The membrane has a high hydrogen flux but is essentially impermeable to soybean oil. Hydrogenation using our metal/polymer catalytic composite membrane produced oil with only 4 wt.% total trans fatty acids and 14.5 wt.% C18:0 saturates at IV of 95 while the conventional Pt/C slurry reactor produced more than 10 wt.% TFA and the same amount of C18:0 saturates under similar conditions of temperature and pressure. Our concept requires hydrogen pressures of only about 65 psi and temperatures near 70 °C. The polymeric base membranes used here have been mass produced and can be packaged in spiral wound modules. The relatively mild reaction conditions and the direct pathway to produce useful membrane modules combine to make our concept promising for near-term application.