Waste ground rubber tire powder/thermoplastic vulcanizate blends: Preparation,characterization, and compatibility

In this article, waste ground rubber tire (WGRT) powder was introduced into thermoplastic vulcanizate (TPV) to prepare the blends of WGRT powder/TPV. The mechanical, rheological, thermal aging, and dynamic properties of the blends were investigated with respect to the particle size and dosage of WGRT powder. The results showed that tensile strength, tear strength, elongation at break, and tensile permanent deformation of the blends increased with the decrease in WGRT particle size and decreased with the dosage of WGRT. The effects of different types and dosages of compatibilizers on mechanical and rheological properties of the blends were studied. The results showed that the compatibilizer PP‐g‐MAH could effectively improve the interfacial compatibility between WGRT and the TPV matrix to enhance the comprehensive properties of blends. The TPV/WGRT/PP‐g‐MAH blends obtained the best overall properties when prepared at the weight ratio 100/30/5. Rheological studies demonstrated that the WGRT/TPV blends represented lower apparent viscosity after PP‐g‐MAH were added, which means that processing performance of the blends was improved by PP‐g‐MAH. Scanning electron microscopy was used to study the morphologies of the blends. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39868.     

Influences of the phenolic curative content and blend proportions on the properties of dynamically vulcanized natural rubber/acrylonitrile–butadiene–styrene blends

The vulcanization of natural rubber (NR)‐blended acrylonitrile–butadiene–styrene (ABS) was carried out with a phenolic curing agent by a melt‐mixing process. The NR compound was first prepared before blending with ABS. The effects of the phenolic curative contents (10, 15, and 20 phr) and blend proportions (NR/ABS ratio = 50 : 50, 60 : 40, and 70 : 30) on the mechanical, dynamic, thermal, and morphological properties of the vulcanized NR/ABS blends were investigated. The tensile strength and hardness of the blends increased with increasing ABS content, whereas the elongation at break decreased. The strength property resulting from the thermoplastic component and the vulcanized NR was an essential component for improving the elasticity of the blends. These blends showed a greater elastic response than the neat ABS. The thermal stability of the blends increased with increasing ABS component. Scanning electron micrographs of the blends showed a two‐phase morphology system. The vulcanized 60 : 40 NR/ABS blend with 15‐phr phenolic resin showed a uniform styrene‐co‐acrylonitrile phase dispersed in the vulcanized NR phase; it provided better dispersion between the NR and ABS phases, and this resulted in superior elastic properties. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42520.     

Dynamically vulcanized nitrile rubber/polypropylene thermoplastic elastomers

A new compatibilized method was used to prepare thermoplastic elastomer (TPE) of nitrile rubber (NBR) and polypropylene (PP) with excellent mechanical properties by dynamic vulcanization. Glycidyl methacrylate (GMA) grafted PP/amino‐compound was used as a compatibilizer. The effects of the curing systems, compatibilizer, PP type, and reprocessing on the mechanical properties of NBR/PP thermoplastic elastomers were investigated in detail. Experimental results showed that the addition of amino‐compound in the compatibilzer can significantly increase the mechanical properties of the NBR/PP thermoplastic elastomer. Compared with other amino‐compounds, diethylenetriamine (DETA) has the best effect. PP with higher molecular weight is more suitable for preparing NBR/PP thermoplastic elastomer with high tensile strength and high elongation at break. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 2862–2866, 2002     

Study on the microstructure and properties of bromobutyl rubber (BIIR)/polyamide‐12 (PA12) thermoplastic vulcanizates (TPVs)

In this study, polyamide‐12 (PA12)/brominated isobutylene‐isoprene (BIIR) TPVs with good mechanical properties and low gas permeability were prepared by dynamic vulcanization in a twin‐screw extruder. The effects of three kinds of compatibilizers on the microstructure and properties of BIIR/PA12 TPV were studied. The compatibility between BIIR and PA12 was improved when maleated hydrocarbon polymeric compatibilizer is added. The reaction between maleic anhydride and amine in polyamide leads to the in situ formation of hydrocarbon polymer grafted polyamide which subsequently can be used to lower the interfacial tension between BIIR and polyamide. The compatibilizing effect of maleic anhydride modified polypropylene (PP‐g‐MAH) on BIIR/PA12 blends is the best among these compatibilizers because the surface energy of PP‐g‐MAH is very close to that of BIIR. The dispersed rubber phase of the blend compatibilized by PP‐g‐MAH shows the smallest size and more uniform size distribution, and the resulting TPVs show the best mechanical properties. The effects of fillers on the properties of BIIR/PA12 TPV were also investigated. The size of the BIIR phase increases with the increase in the content of CaCO₃. The modulus and tensile strength of TPVs increased with the increase in the content of CaCO₃ because of the reinforcing effect of CaCO₃ on TPVs. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43043.     

Mechanical properties of thermoplastic elastomers based on silicone rubber and an ethylene–octene copolymer by dynamic vulcanization

Thermoplastic vulcanizates (TPVs) are a special class of thermoplastic elastomers that are generally produced by the simultaneous mixing and crosslinking of a rubber with a thermoplastic polymer at an elevated temperature. Novel peroxide‐cured TPVs based on blends of silicone rubber and the thermoplastic Engage (an ethylene–octene copolymer) have been developed. These TPVs exhibit very good overall mechanical and electrical properties. With an increasing concentration of dicumyl peroxide, the tensile strength, modulus, and hardness of the TPVs increase, whereas the elongation at break decreases. Significant correlations have been obtained from oscillating disc rheometer torque values with various physical properties, such as the modulus and tension set of the TPVs. The aging characteristics and recyclability of the silicone‐based TPVs are also excellent. Scanning electron microscopy photomicrographs of the TPVs have confirmed a dispersed phase morphology. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Compositional trend analysis on poly(phenylene ether) based thermoplastic elastomers

Detailed statistical trend analysis of thermoplastic elastomers based on poly (phenylene ether) (PPE), polystyrene (PS), ethylene vinyl acetate (EVA) and styrene‐ethylene‐butylene‐styrene (SEBS) was done through Design Expert software by Stat‐Ease. D optimal crossed design was followed to capture the interaction with the parameters. Effect of blend ratio, vinyl acetate (VA) content of EVA, molecular weight (MW) of SEBS and intrinsic viscosity (IV) of PPE on the blend performance (response) was studied in detail. Design of Experiment (DOE) analysis showed the “optimized formulation” of the blend. Increase in PPE‐polystyrene (PS) content increased tensile strength and modulus of the blend, followed by a decrease in strain at break. However, EVA had a reverse effect on tensile strength and modulus. Strain at break increased significantly with increasing SEBS content in the blend. Graphical and numerical optimization showed that superior mechanical properties (tensile strength, strain at break and modulus) could be achieved at VA content ～ 50% at a particular loading of EVA. Low MW SEBS was found to be more compatible with the other components of the blend. Mechanical properties of the quaternary blend were marginally affected with change in IV of PPE in the range of 0.33 to 0.46. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Dichlorocarbene modification of natural rubber and its role as a modifier in blends of natural rubber and hydrogenated nitrile rubber

Dichlorocarbene modification of natural rubber (NR) carried out by alkaline hydrolysis of chloroform in presence of cetyl trimethyl ammonium bromide as phase‐transfer catalyst was investigated. Extent of chemical reaction was characterized by estimation of chlorine content and FTIR studies. Rate of dichlorocarbene addition depends on the time and temperature of reaction. Reaction carried out at 60°C for 2 h yielded a material with a chlorine content of 15%. Chemical modification of NR was accompanied by introduction of chlorine through cyclopropyl ring to the main chain of NR as revealed from FTIR studies. As level of chlorination increased, the physical nature of NR changed from a soft flexible state to a hard nontacky form. Blends of NR with hydrogenated nitrile rubber (HNBR) containing three to seven parts of dichlorocarbene‐modified NR (DCNR) of chlorine content 15% could be prepared by conventional mill mixing. Incorporation of DCNR into blends of NR and HNBR promoted polar interaction between the chlorine segments and acrylonitrile segments of the blend as shown from the shift in characteristic IR absorption peaks and shift in T_g from DSC studies. As a consequence, DCNR acted as an interface modifier in blends of NR and HNBR. Blends of NR and HNBR containing DCNR showed a considerable improvement in cure behavior, physical properties, and ageing characteristics in oil, ozone, and high temperature compared to pure blends of NR and HNBR. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 4401–4409, 2006     

Mechanical performance and moisture absorption of various natural fiber reinforced thermoplastic composites

Natural fibers are seeing increased use in composite applications due to their reduced cost, low density, and environmental benefits (more sustainable and lower carbon footprint). Although many natural fiber systems have been examined over the last decade, there have been relatively few studies which have compared a variety of fiber types and processing methods directly in the same experimental set. In this study, natural fiber composites made from low density polyethylene (LDPE) and a variety of Canadian based fiber feedstocks were examined including hemp bast, flax bast, chemically pulped wood, wood chips, wheat straw, and mechanically pulped triticale. The effect of fiber type, fiber fraction and maleic anhydride polyethylene (MAPE) coupling agent on the mechanical properties and long‐term moisture absorption behavior was quantified. In general, addition of natural fiber to LDPE results in an increase in modulus (stiffness) with a corresponding loss of material elongation and impact toughness. Of the fiber types tested, composites made from chemically pulped wood had the best mechanical properties and the least moisture absorption. However, the use of MAPE coupling agent was found to significantly increase the mechanical performance and reduce moisture absorption for all other natural fiber types. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 969‐980, 2013     

Thermodynamically and kinetically favored locations of rice husk ash particles in the phase structure,and the properties of epoxidized natural rubber/thermoplastic polyurethane blends

This article aims to study the influences of the selective location of rice husk ash (RHA) particles on morphological, mechanical, and dynamic properties of epoxidized natural rubber and thermoplastic polyurethane blends (ENR/TPU). Thermodynamic aspects, that is, interfacial tension and work of adhesion were assessed from estimates based on surface tension. It was found that the RHA particles had stronger interactions with the ENR than the TPU, of the co‐continuous phases. The phase structure was mainly controlled by kinetic factors, particularly by the mixing sequence, and to a lesser degree by thermodynamics. Furthermore, the microstructure with RHA particles dispersed in the ENR co‐continuous phase was found to give enhanced mechanical properties. This might be attributed to the higher work of adhesion between ENR and RHA that stabilized the encapsulated RHA particles against shear and elongational stresses, during melt mixing and in the final products. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46681.     

Mechanical properties,oil resistance,and thermal aging properties in chlorinated polyethylene/natural rubber blends

The use of natural rubber (NR) for partly substituting elastomeric chlorinated polyethylene (CPE) was determined. Mechanical and thermal aging properties as well as oil resistance of the blends were also investigated. The amount of NR in blends significantly affected the properties of the blends. The blends with NR content up to 50 wt % possessed similar tensile strength to that of pure CPE even after oil immersion or thermal aging. Modulus and hardness of the blends appeared to decrease progressively with increasing NR content. These properties also decreased in blends after thermal aging. After oil immersion, hardness decreased significantly for the blends with high NR content, whereas no change in modulus was observed. The dynamic mechanical properties were determined by dynamic mechanical thermal analysis. NR and CPE showed damping peaks at about ?40 and 4 °c, respectively; these values correlate with the glass‐transition temperatures (T_g) of NR and CPE, respectively. The shift in the T_g values was observed after blending, suggesting an interfacial interaction between the two phases probably caused by the co‐vulcanization in CPE/NR blends. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 22–28, 2002; DOI 10.1002/app.10171     

Influence of compatibilizers on the rheological,mechanical, and morphological properties of epoxidized natural rubber/polypropylene thermoplastic vulcanizates

In polymeric materials combining desirable properties, compatibility between constituent components of incompatible blends is necessary. The influence of two types of blend compatibilizers, a graft copolymer of maleic anhydride and polypropylene (PP) and phenolic‐modified PP, on the rheological, mechanical, and morphological properties of epoxidized natural rubber/PP thermoplastic vulcanizates was investigated at varied concentrations. All properties improved in a range of loading levels of compatibilizers at 0–7.5 wt % of PP. This was attributed to a chemical interaction between the different phases caused by the functionalized compatibilizers. Increasing chemical interaction between interfaces improved the interfacial tension and led to a microscale size of the dispersion. A decreasing trend in the properties was observed at compatibilizer levels higher than 7.5 wt % of PP because of segregation, which led to a third blend component dispersed in the PP matrix. The compatibilizers behaved as lubricants in the polymer melt flow. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Mechanical and aging properties of cross‐linked ethylene propylene diene rubber / styrene butadiene rubber blends

The mechanical properties and aging characteristics of blends of ethylene propylene diene monomer (EPDM) rubber and styrene butadiene rubber (SBR) were investigated with special reference to the effect of blend ratio and cross‐linking systems. Among the blends, the one with 80/20 EPDM/SBR has been found to exhibit the highest tensile, tear, and abrasion properties at ambient temperature. The observed changes in the mechanical properties of the blends have been correlated with the phase morphology, as attested by scanning electron micrographs (SEMs). The effects of three different cure systems, namely, sulfur (S), dicumyl peroxide (DCP), and a mixed system consisting of sulfur and peroxide (mixed) on the blend properties also were studied. The stress‐strain behavior, tensile strength, elongation at break, and tear strength of the blends were found to be better for the mixed system. The influence of fillers such as high‐abrasion furnace (HAF) black, general‐purpose furnace (GPF) black, silica, and clay on the mechanical properties of 90/10 EPDM/SBR blend was examined. The ozone and water aging studies also were conducted on the sulfur cured blends, to supplement the results from the mechanical properties investigation. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2606–2621, 2004     

Structural morphology and properties of star styrene–isoprene–butadiene rubber and natural rubber/star styrene–butadiene rubber blends

Star styrene–isoprene–butadiene rubber (SIBR) was synthesized with a new kind of star anionic initiator made from naphthalene lithium and an SnCl₄ coupled agent. The relationship between the structure and properties of star SIBR was studied. Star block styrene–isoprene–butadiene rubber (SB‐SIBR), having low hysteresis, high road‐hugging, and excellent mechanical properties, was closer to meeting the overall performance requirements of ideal tire‐tread rubber according to a comparison of the morphology and various properties of SB‐SIBR with those of star random SIBR and natural rubber/star styrene–butadiene rubber blends. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 336–341, 2004     

Mechanical properties of natural rubber filled with flyash

The mechanical properties of flyash‐filled natural rubber were investigated and compared with those filled with calcium carbonate. A number of composites with varying percentage of the fillers were prepared using a two‐roll mill and molded on compression molding press. Specimens were subjected to mechanical testing. The properties studied were tensile strength, modulus at various elongations, hardness, density, etc. From the results it was observed that flyash‐filled composites were better in mechanical properties compared to those filled with calcium carbonate. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 995–1001, 2002     

Synergistic effect of graphene with graphene oxide,nanoclay, and nanosilica in enhancing the mechanical and barrier properties of bromobutyl rubber/epoxidized natural rubber composites

The present work aims to investigate the effect of hybrid nanofillers in bromobutyl rubber/epoxidized natural rubber (ENR 50) composites for developing highly air-impermeable nanocomposites. The nanocomposites with hybrid nanofillers were prepared by a simple melt mixing method, and the morphology of the developed nanocomposites was studied using X-Ray diffraction, transmission electron microscopy, and atomic force microscopy. Improvement in the mechanical, barrier and dynamic properties can be observed for hybrid nanocomposites compared to the composites filled with individual graphene nanoplatelets (GNPs). The strong interfacial attraction between GNP monolayers enhance its aggregation in nanocomposites. While, in the current study the results are showing that the addition of graphene oxide, nanoclay, and nanosilica enhances the dispersion of GNP in the composites. The homogeneous dispersion of GNP nanofillers will develop a tortuous pathway in the composites, which are responsible for their air barrier properties. Bound rubber content and dynamic strain measurements (Payne effect) show a maximum value for binary nanocomposites.     

Optimizing mechanical and morphological properties of biodegradable thermoplastic elastomer based on epoxidized natural rubber and poly(butylene succinate) blends

Biodegradable thermoplastic elastomer (BTPE) blends of epoxidized natural rubber (ENR) and poly(butylene succinate) (PBS) were prepared by the melt mixing process. Influences of the processing parameters mixing temperature, rotor speed, and mixing time on mechanical and morphological properties of BTPE were investigated. Taguchi method was applied to improve the mechanical and morphological properties by optimizing the processing parameters. That is, the experimental design adopted the L9 Taguchi orthogonal array with three manipulated factors (i.e., mixing temperature, rotor speed, and mixing time). Analysis of mean and analysis of variance were also exploited and the mixing temperature was found to be the most significant processing parameter regarding mechanical properties. The mixing temperature showed large contributions to Young's modulus, 100% modulus, tensile strength, and elongation at break, namely 45.33, 40.38, 49.31, and 36.04%, respectively. Furthermore, the optimum conditions found for mixing temperature, rotor speed, and mixing time were 140 °C, 100 rpm and 10 min, respectively. The result was confirmed by atomic force microscopy and scanning electron microscopy micrographs showing fine‐grained co‐continuous phase morphology of the ENR/PBS blends. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46541.     

Thermotropic liquid‐crystalline copolyester/thermoplastic elastomer in situ composites. I. Rheology,morphology, and mechanical properties of extruded strands

A thermotropic liquid‐crystalline polymer (TLCP), a copolyester with a 60/40 molar ratio of p‐hydroxy benzoic acid and poly(ethylene terephthalate), was blended with a styrene/ethylene butylene/styrene thermoplastic elastomer with a twin‐screw extruder. The rheological behavior, morphology, and mechanical properties of the extruded strands of the blends were investigated. The rheological measurements were performed on a capillary rheometer in the shear rate range of 5–2000 s^?1 and on a plate‐and‐plate rheometer in the frequency range of 0.6–200 rad s^?1. All the neat components and blends exhibited shear thinning behavior. Both the shear and complex viscosities of all the blends decreased with increasing TLCP contents, but the decrease in the shear viscosity was more pronounced. The best fibrillar morphology was observed in the extruded strands of a blend containing 30 wt % TLCP, and a lamellar structure started to form at 40 wt % TLCP. With an increasing concentration of TLCP, the tensile modulus of the blends was greatly enhanced, whereas the tensile strength was almost unchanged. The elongation at break of the blends first slightly decreased with the addition of TLCP and then sharply dropped at 40 wt % TLCP. The tension set measured at 200% deformation slightly increased with increasing TLCP contents up to 30 wt %, over which the set value was unacceptable for a thermoplastic elastomer. A remarkable improvement in the dynamic mechanical properties of the extruded strands was observed in the blends with increasing amounts of TLCP. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2676–2685, 2003     

Effect of rubber interparticle distance distribution on toughening behavior of thermoplastic polyolefin elastomer toughened polypropylene

In this study, a blend of polypropylene (PP) and two types of thermoplastic polyolefin elastomers (TPO) were prepared by melt mixing. The TPOs were either ethylene‐ or propylene‐based copolymer. The mechanical response and morphology of the blends were investigated using tensile and impact tests and scanning electron microscopy technique. There was significant increase in the impact strength of the TPO‐modified PP, which was an outcome of fine dispersion of TPO inclusions. In particular, the blends containing PP‐based TPO exhibited dramatic enhancement in toughness energy as featured by a plastic deformation in tensile test. The brittle‐tough transition had several deviations from theoretical models, in which generally the interparticle distance criterion was realized as a single parameter, only controlled the transition of brittle to tough behavior. Moreover, the brittle‐tough transition in tensile and impact mode tests was not coincident in the blend with a broad distribution of interparticle distance. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44068.     

Mechanical properties,thermal stability,gas permeability,and phase morphology in natural rubber/bromobutyl rubber blends

This work was performed to relate the morphological features and all important properties of the natural rubber (NR) and bromobutyl rubber (BIIR) blends containing hybrid fillers. The BIIR content was varied from 0 to 100 wt%. It is found that tensile and tear strength, hardness as well as resilience of blends tend to decrease with increasing BIIR loading. Regarding the blend morphology, phase inversion is observed when BIIR loading is >50 wt % where BIIR becomes a continuous phase. This result coincides with the marked improvement of thermal stability of the blends determined using thermogravimetric analysis and heat ageing method. Interestingly, that, the gas permeability of blends markedly reduces with an increase in BIIR loading up to 40 wt % when the relatively large elongated particles of BIIR dispersed phase is formed. The results indicate that the relatively large connected structure of the dispersed BIIR can act effectively as a gas barrier. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

The effect of adding devulcanized rubber on the thermomechanical properties of recycled polypropylene

This work aims to investigate the effect of adding vulcanized or partially devulcanized rubbers on recycled polypropylene (PPr), considering thermomechanical and morphological properties. The study proposes to better understand how structural changes underwent by rubber (after the devulcanization) contributed to improving the mechanical properties of the PPr. The PPr/rubber blends were prepared by a co-rotating twin-screw extruder and then were injected. The blends composed of the most devulcanized rubbers by microwaves with refined microstructure showed higher values of elongation at break and toughness. Data showed that the devulcanization process applied to the rubber interfered positively in its adhesion to the PPr. Data from dynamic mechanical analysis and atomic force microscopy indicated that the most devulcanized rubbers presented an interface more connected to PPr. These chemical interactions possibly impacted the mechanical properties of the PPr. Moreover, dilatation processes favored the fracture mechanisms of the PPr when rubber was added to it.