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在建立的连铸三维宏观传输数学模型中,对枝晶凝固微观结构参数的影响效果进行了充分地耦合研究。采用微观偏析半解析模型对浇铸钢种的非平衡凝固路径进行近似确定;采用复合理论方法对两相糊状区的渗透特性加以描述;在确定多孔介质的渗透率时,考虑了枝晶凝固模式的影响效果。应用该三维耦合模型,并结合早前建立的连铸二维传热模型,针对某钢厂方坯连铸机进行了复合数值模拟研究,且研究成果已投入到铸机的实际生产中。现场生产状况表明,仿真结果具有较好的合理性和实用性,说明耦合模型具有良好的仿真精度,可广泛应用于实际连铸过程的数值仿真研究中。 相似文献
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根据所建立的连铸三维宏观传输数学模型中,对枝晶凝固微观结构参数的影响效果进行了充分地耦合研究,包括:枝晶臂间距,枝晶凝固模式和糊状区渗透特性.宏观模型中,采用微观偏析半解析模型来对浇铸钢种的非平衡凝固路径进行近似确定,其中枝晶臂间距是重要的影响参数,即所谓的一次枝晶臂间距和二次枝晶臂间距,必须考虑后者随凝固过程的变化情况;连铸凝固过程中,两相糊状区的渗透特性对于铸坯的流场以及温度场和溶质浓度场具有重要的影响作用,模型中采用复合理论方法来对其加以了描述,即根据临界的固相分数值将糊状区分别视为非牛顿半固相流体和多孔介质;在确定多孔介质的渗透率时,考虑了枝晶凝固模式的影响效果,等轴晶区对应于各向同性渗透率,柱状晶区则对应于各向异性渗透率.采用该连铸三维耦合模型,并结合早前建立的连铸二维传热模型,针对某钢厂1号方坯连铸机进行了复合数值模拟研究,且研究成果已投入到铸机的实际生产运行中.工厂现场的生产状况表明,数值仿真结果具有较好的合理性和实用性,说明该三维耦合模型具有良好的仿真精度, 可广泛应用于实际连铸过程的数值仿真研究中. 相似文献
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介绍了连铸坯凝固的枝晶组织特征、形成机制及定量评定方法。通过对硅钢连铸坯凝固组织比例系数和枝晶间距的测定以及连铸坯低倍组织缺陷的统计分析,确定了凝固组织形态与铸坯成分的关系。分析结果表明,在一定限度内,随Si含量增加,铸坯的一次晶间距加宽,各类低倍组织缺陷大大减少。 相似文献
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Dendrite growth is an important phenomenon during steel solidification. In the current paper, a numerical method was used to analyse and calculate the dendrite tip radius, dendrite growth velocity, liquid concentration, temperature gradient, cooling rate, secondary dendrite arm spacing, and the dendrite tip temperature in front of the solid/liquid (S/L) interface for the solidification process of medium carbon steels during continuous casting. The current model was well validated by published models and measurement data. The results show that in the continuous casting process, the dendrite growth rate is dominated by the casting speed. Dendrite growth rate, liquid concentration at the S/L interface, temperature gradient and cooling rate decrease with proceeding solidification and solid shell thickness growth, while other parameters such as dendrite tip radius, secondary dendrite arm spacing, and dendrite tip temperature in front of the S/L interface become larger with solidification progress and solid shell thickness growth. Parametric investigations were carried out. The effects of the stability coefficient, temperature gradient and casting speed on the micro‐structural parameters were discussed. Under the same conditions, higher casting speed promotes coarser secondary dendrite arm spacing and enlarges the dendrite tip radius, while decreasing temperature gradient, reducing the dendrite growth rate and making the solute distribute more uniform. 相似文献
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Metallurgist - A method is developed for calculating absolute and relative values of steel slab linear shrinkage in a CBCM. Using existing mathematical models for slab solidification and cooling,... 相似文献
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In this paper, the reason of 50Mn2V transverse cracking is studied by optical metallographic, SEM and in situ analysis system. Results show that the pearlite is surrounded by the net‐like pro‐eutectoid ferrite which locates at the former austenite grain boundary, the hydrogen content (ca.2 × 10?4 wt%) exceeds the critical solubility in room temperature structure, divers types, and sizes inclusions (10–100 µm), plenty of fissures (2–50 µm) and classical cleavage fracture surface are obviously observed, meanwhile, a great degree of elements segregation (P, S, V, Ni, Cr correspond to 1.757, 1.674, 1.729, 1.475, 1.195, respectively) and a poorly 0.9283 integral density exist in this blank. From the above, internal gas pressure should be the dominant factor that leads the transverse embrittlement, while internal stresses, element segregation, and defects play an ancillary role. 相似文献
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板坯连铸结晶器保护渣卷渣及其影响因素的研究 总被引:1,自引:0,他引:1
对板坯连铸结晶器保护渣卷渣进行的水力学模拟研究结果表明,主要有三种类型的卷渣,即窄边附近的剪切卷渣、浸入式水口附近的旋涡卷渣和水口吹入的氩气泡上浮冲击钢渣界面引起的卷渣.拉速增加、减少浸入式水口浸入深度、减小水口出口倾角和增加吹入的Ar流量均会加大表面流速和液面波动,增大结晶器内卷渣的倾向,而其中拉速增加对卷渣的影响最大.当结晶器宽度为1 900 mm、采用1.4 m/min的拉速时,选择向下25°的水口出口角度、250 mm的水口浸入深度和10 L/min的Ar流量可将板坯结晶器内流场的表面流速和液面波动控制在合理的范围内,从而减小和避免结晶器内卷渣. 相似文献
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The broadening of slab was investigated on the basis of several industrial manufactures of continuous casting. The results show that slab broadening commonly exists in the process of continuous casting. It is found that there are few reports on it until now. In order to find out the reasons of slab broadening, we checked the effect of change of mold size, excepting technological parameters, conditions of soft reduction, and contraction of roll gap on slab broadening. Our examinations exclude the possibility of change of mold size, excepting technological parameters to be the causes of broadening of slab. The broadening of slab probably results from the static pressure of molten steel and the force from driving rolls. At the same time, online observations on three kinds of steel in the process of continuous casting reveal that the average objective ratio of slab broadening ranges from 1.27 % to 3.00 %, and even arrives at 4.4 %. In addition, the width of mold and formulas of calculating the broadening of slab was deduced. 相似文献
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考察了结晶器电磁制动技术在板坯连铸过程中的应用效果,比较了电磁制动对结晶器内钢液火焰状态和温度分布的影响,结果表明:合理的制动电流可使结晶器内钢液液面波动降低、火焰均匀分布,燃烧状态达到最佳,过大和过小都不利于火焰燃烧状态和传热的均匀性;施加电磁制动可显著提高结晶器内钢液温度分布的均匀性,平均温差由10℃降低到4℃;合理使用电磁制动有利于提高保护渣渣耗且使保护渣熔化更均匀,本研究条件下的吨钢渣耗提高了0.021kg;铸坯质量检验表明,使用电磁制动可降低铸坯中氧化夹杂物含量,对于试验条件下的低碳钢全氧质量分数降低了49%。 相似文献