Selected experiences in Chile for the application of UASB technology for vinasse treatment.

One of the research areas is the agricultural use of treated wastewaters, because it represents a unique opportunity to solve the problem of water supply for irrigation and at the same time the disposal of treated water. Anaerobic digestion appears as an interesting alternative, since anaerobically treated wastewaters can be used for irrigation purposes. These considerations are applied to the Chilean pisco industry (a traditional alcoholic drink, prepared by distillation of wine made mainly from Muscatel grapes), where high concentrated wastewaters are produced: vinasses originate as a residue from the distillation operation. Two laboratory reactors fed with wine vinasses, a UASB and an EGSB, were used in order to study the anaerobic treatability of the wastewater. Then, a pilot reactor was built (60 m3 UASB digester) and treated water was used to irrigate eucalyptus trees. Finally a 300 m3 reactor, including biogas treatment for its reuse, was developed. Results showed, both at laboratory and full scale, that anaerobic treatment is suitable for pisco's wastewaters, and also that the nutrient content of treated water can be beneficial for plant growth, reducing the need for fertilizers. Another kind of investigation was carried out in order to study the stability of anaerobic granules and how it can be recovered. UASB and EGSB were fed with low, medium and high load wastewaters, in order to evaluate possible fluctuations in the productive process. From these results, it was possible to propose and to apply recovery techniques to the digesters when they are destabilized.     

Treatment techniques for the recycling of bottle washing water in the soft drinks industry.

The soft drink production is an important sector in the manufacturing industry of Mexico. Water is the main source in the production of soft drinks. Wastewater from bottle washing is almost 50% of the total wastewater generated by this industry. In order to reduce the consumption of water, the water of the last bottle rinse can be reused in to the bottle pre-rinse and pre-washing cycles. This work presents the characterization of the final bottle washing rinse discharge and the treatability study for the most appropriate treatment system for recycling. Average characteristics of the final bottle wash rinse were as follows: Turbidity 40.46 NTU, COD 47.7 mg/L, TSS 56 mg/L, TS 693.6 mg/L, electrical conductivity 1,194 microS/cm. The results of the treatability tests showed that the final rinse water can be used in the pre-rinse and pre-washing after removing the totality of the suspended solids, 80% of the COD and 75% of the dissolved solids. This can be done using the following treatment systems: filtration-adsorption-reverse osmosis, or filtration-adsorption-ion exchange. The installation of these treatment techniques in the soft drink industry would decrease bottle washing water consumption by 50%.     

Strong nitrogenous and agro-wastewater: current technological overview and future direction.

Nitrogen input to our environment has increased tremendously during the last four decades. It has been recognized that most of the nitrogenous wastes are produced from animal farms and agro-industries, which discharge a large amount of nitrogen as well as organics. Various biological and physico-chemical means are considered or applied for nitrogen removal. Particularly, biological nitrite nitrification and denitrification, and struvite precipitation have received more attention as applicable processes for strong nitrogenous waste treatment. The advanced oxidation process appears to be more attractive than activated carbon adsorption in terms of the removal of refractory organics when a further treatment of biologically treated effluent is required. Technologies using membrane bioreactors were very effective for solids separation, while reverse osmosis was found to be efficient for water reuse purpose with sufficient removal of refractory organics and nitrogen along with biological treatment. Reuse or recycling of strong nitrogenous wastes and agro-wastewater will be a desirable direction for the future in order to prevent the nitrogenous and organic pollution.     

Development of an ecologically sustainable wastewater treatment system

The present study aimed mainly for the development of a wastewater treatment system incorporating enhanced primary treatment, anaerobic digestion of coagulated organics, biofilm aerobic process for the removal of soluble organics and disinfection of treated water. An attempt was also made to study the reuse potential of treated water for irrigation and use of digested sludge as soil conditioner by growing marigold plants. Ferric chloride dose of 30 mg/l was found to be the optimum dose for enhanced primary treatment with removals of COD and BOD to the extent of 60% and 77%, respectively. Efficient anaerobic digestion of ferric coagulated sludge was performed at 7 days hydraulic retention time (HRT). Upflow aerobic fixed film reactor (UAFFR) was very efficient in removals of COD/BOD in the organic loading rate (OLR) range of 0.25 to 3 kg COD/m(3)/day with COD and BOD removals in the range 65-90 and 82-96, respectively. Photo-oxidation followed by disinfection saved 50% of chlorine dose required for disinfection of treated effluent and treated water was found to be suitable for irrigation. The result also indicated that anaerobically digested sludge may be an excellent soil conditioner. From the results of this study, it is possible to conclude that the developed wastewater treatment system is an attractive ecologically sustainable alternative for sewage treatment from institutional/industrial/residential campuses.     

Advanced treatment by anaerobic process followed by aerobic membrane bioreactor for effluent reuse in paper mill industry.

The operation of an activated sludge process at a paper mill (AIPM) in Hedera, Israel, was often characterized by disturbances. As part of a research and development project, a study on new biological treatment was initiated. The study included the operation of three pilot units: a. anaerobic treatment by upflow anaerobic sludge blanket (UASB); b. aerobic treatment by two pilot units including activated sludge and membrane bioreactor (MBR), which have been operated in parallel for comparison reasons. The pilot plant working on anaerobic treatment performed COD reduction from 2,365 to 755 mg/L, expressed as average values. Based on the pilot study, a full scale anaerobic treatment system has been erected. During a period of 100 days, after achieving steady state, the MBR system provided steady operation performance, while the activated sludge produced effluent characterized by oscillatory qualities. The following results, based on average values, indicate much lower suspended solids concentrations in the MBR effluent, 2.5 mg/L, as compared to 25 mg/L in the activated sludge. The ability to develop and maintain a concentration of over 11,000 mg/L of mixed liquor volatile suspended solids in the MBR enabled an intensive bioprocess at relatively high cell residence time. This study demonstrates that the anaerobic process, followed by aerobic MBR can provide effluent of high quality which can be considered for economic reuse in the paper mill industry.     

Treatment of swine wastewater using MLE process and membrane bio-reactor.

The aim of this study was to develop the optimum integrated treatment system for slurry type swine wastewater through field testing. Although composting and liquid composting are the most desirable processes to treat swine wastewater, inadequate composting has been blamed as critical non-point source pollutants. In the area with limited crop land and grass land, the most feasible method to handle slurry type swine wastewater would be that the solids portion from the solids/liquid separation process is treated by composting and then the liquid portion is treated by a series of wastewater treatment processes, including physicochemical treatment system and biological nutrient removal systems such as the modified Ludzack Ettinger (MLE) process and MLE process coupled with a membrane, to satisfy the different effluent criteria. When using the appropriate solids/liquid separation system, the removal efficiency of SS, COD(Cr), and TKN was 92.4%, 73.6%, and 46.0%, respectively and the amount of bulking agent required for composting and organic loading rate for the following wastewater treatment system can be reduced by 94.8% and 84.7%, respectively. When treating the effluent from solids/liquid separation process by MLE process, the optimal volume fraction for denitrification was 20% of total reactor volume and the optimum ratio of F/M and F(N)/M were increased with increase of C/N ratio. Since the effluent quality of MLE process is not enough to discharge, the DAF process was operated with addition of FeCl3 and cationic polyelectrolyte. The effluent from the DAF process was treated in the MLE process coupled with a crossflow ultrafiltration membrane to satisfy more stringent effluent criteria. When external carbon source is added to keep 6.0 of C/N ratio, the efficiency of denitrification is best. The optimum linear velocity and transmembrane pressure for MBR process was 1.8 m/sec and 2.1 atm, respectively. By addition of external carbon source, nitrogen compounds, especially NOx-N, were considerably removed. And by addition of powdered activated carbon, the removal efficiency of COD(Cr) and COD(Mn) and the membrane flux were increased dramatically.     

Full-scale application of anaerobic digestion process with partial ozonation of digested sludge.

For improving sludge digestion and biogas recovery, a new anaerobic digestion process combined with ozonation was tested at a full-scale unit for 2 years and its performance was compared with a simultaneously operated conventional anaerobic digestion process. The new process requires two essential modifications, which includes ozonation for enhancing the biological degradability of sludge organics and concentrating of solids in the digester through a solid/liquid separation for extension of SRT. These modifications resulted in high VSS degradation efficiency of ca. 88%, as much as 1.3 times of methane production and more than 70% reduction in dewatered sludge cake production. Owing to accumulation of inorganic solids in the digested sludge, water content of the dewatered sludge cake also reduced from 80% to 68%. An energy analysis suggested that no supplemental fuel was necessary for the subsequent incineration of the cake from the new process scheme. The process is suitable to apply to a low-loaded anaerobic digestion tank, where power production is used.     

Energy saving system with high effluent quality for municipal sewage treatment by UASB-DHS

An up-flow anaerobic sludge blanket (UASB) - down-flow hanging sponge (DHS) was applied to Japanese municipal sewage treatment, and its treatability, energy consumption, and sludge production were evaluated. The designed sewage load was 50 m(3)/d. The sewage typically had a chemical oxygen demand (COD) of 402 mg/L, a suspended solids (SS) content of 167 mg/L, and a temperature of 17-29 °C. The UASB and DHS exhibited theoretical hydraulic retention times of 9.7 and 2.5 h, respectively. The entire system was operated without temperature control. Operation was started with mesophilic anaerobic digested sludge for the UASB and various sponge media for the DHS. Continuous operational data suggest that although the cellulose decomposition and methanogenic process in the UASB are temperature sensitive, stable operation can be obtained by maintaining a satisfactory sludge volume index and sludge concentration. For the DHS, the cube-type medium G3-2 offers superior filling rates, biological preservation and operational execution. The SS derived from the DHS contaminated the effluent but could be removed by optional sand filtration. A comparison with conventional activated sludge (CAS) treatment confirmed that this system is adequate for municipal sewage treatment, with an estimated energy requirement and excess sludge production approximately 75 and 85% less than those of CAS, respectively.     

污水灌溉系统中氮磷转化运移的试验研究

本文详细介绍了污水处理和回用相结合系统的野外试验,讨论了试验系统的设计、安装和资料收集,分析了试验过程中的水分平衡、污水灌溉过程中各种污染物的变化、积累和运动,为进一步优化利用此类系统提供了基础数据。研究结果表明,文中所提出的污水回用与污水处理相结合的系统,结合高强度的作物种植,可以处理高负荷的污水,排水中氮磷的浓度明显减少。     

硅藻精土在污水处理中的应用与分析

对硅藻精土水处理技术的原理特点和应用情况做了分析和总结.工程实践表明硅藻精土能够提高生化系统的效率,与A/O工艺相结合出水所有指标均稳定达到<城镇污水处理厂污染物排放标准>(GB 18918-2002)一级A标准,具有投资省、运行费用低、占地少、出水水质优等特点,尤其适合于中小城镇的污水处理工程.     

Treatment of textile dyes in two-phase and single-phase anaerobic bio-treatment systems.

This research integrates two different concepts of anaerobic biotechnology- two-phase anaerobic treatment and anaerobic granular sludge bed technology, in treatment of colored wastewaters from textile industries. Four anaerobic reactors based on upflow anaerobic sludge blanket (UASB) technology were used as acid reactors and an expanded granular sludge bed (EGSB) reactor was used as a methane reactor. A conventional single-phase anaerobic reactor, working on EGSB technology was run in parallel to compare the performances of the two systems. Reactors were operated at different hydraulic retention times. The results from the study, which span over a period of 400 days, indicated that the two-phase system produces a higher quality of effluent in terms of color, COD and suspended solids than single-phase anaerobic treatment when operated under similar conditions. Alkalinity requirement of two-phase system was also observed to be lower than that of single-phase system which is important regarding design consideration.     

New anaerobic process of nitrogen removal.

This paper reports on successful laboratory testing of a new nitrogen removal process called DEAMOX (DEnitrifying AMmonium OXidation) for the treatment of strong nitrogenous wastewater such as baker's yeast effluent. The concept of this process combines the recently discovered ANAMMOX (ANaerobic AMMonium OXidation) reaction with autotrophic denitrifying conditions using sulfide as an electron donor for the production of nitrite within an anaerobic biofilm. The achieved results with a nitrogen loading rate of higher than 1,000 mg/L/d and nitrogen removal of around 90% look very promising because they exceed (by 9-18 times) the corresponding nitrogen removal rates of conventional activated sludge systems. The paper describes also some characteristics of DEAMOX sludge, as well as the preliminary results of its microbiological characterization.     

北京市农村污水处理方法及效果

为研究农村污水特点,针对性选择处理工艺,对北京市通州、房山、昌平、怀柔、密云等5个区县的4种类型村庄的污水结构、用水量、污水排放量、污染物浓度进行调查研究,同时对6种污水处理工艺进行污染物去除率、建设运行费用、占地面积进行调查研究。结果显示:京郊农村污水主要由厨房污水、生活洗涤污水、冲厕污水、养殖污水组成;污水排放规律为夏季大、冬季小,污水污染物种类多,城乡结合部村水质最差,山区村水质最好。综合分析表明,MBR、MBR+土地渗滤、A/O+土地处理系统工艺适宜在平原地区经济条件较好的村庄及城乡结合部村庄使用;人工湿地工艺适宜在面积大、经济条件较差、对出水水质要求不高的平原区村庄使用;山区村庄可考虑采用厌氧生物滤池处理技术;民俗旅游村等经济条件较好、出水水质要求较高的村镇地区可考虑采用MBR工艺及一些高效组合工艺。     

On-line nitrification inhibition monitoring using immobilised bacteria

As wastewater treatment plant managers are required to meet increasingly stringent standards the focus on processes has shifted more and more towards assessing the treatability of a waste. Many substances discharged to effluent treatment plants may inhibit the process of nitrification. Traditional testing methods are costly and cannot be used for real time control which has led to the development of the Amtox™ system.Amtox™ uses a culture of immobilised nitrifying bacteria in a system maintained at 30°C. This enhances the rate of nitrification and gives an early warning of toxicity. This paper presents data comparing Amtox with the conventional nitrification inhibition test method and describes the instrument designed for laboratory use. Preliminary data for the on-line Amtox system are also included: these data provide the first, direct, continuous measure of nitrification inhibition on an effluent treatment plant.     

A comparison of ultrasound treatment on primary and secondary sludges.

Ultrasound treatment of primary and secondary sludges was conducted to improve the qualities of sludges for the anaerobic digestion. The impacts of different sonication times, sonication densities and solids concentrations on ultrasonication efficiency were examined. The experimental results indicated that the significant reduction in particle size and increase in soluble organics could be achieved, implying that ultrasonication could offer a feasible treatment method to efficiently disintegrate sludge. The greater decrease in particle size and increase in soluble organics of sludge indicated that the secondary sludge has a more remarkable improvement after sonication over the primary sludge. With respects to the extent of disintegration and energy consumption, higher sonication density performed more effectively in terms of specific energy. There exists an optimal solids concentration range for both the sludges for optimum sonication. Within the optimal solids concentration range, efficient sonication can be effected and sludge would be disintegrated efficiently. The ultrasound would be attenuated by scattering and absorption if the solids concentration exceeds the optimal range. It appeared from the study that the mechanical shear forces caused by ultrasonic cavitation could be a key factor for sludge disintegration and collapse of cavitation bubbles could significantly alter the sludge characteristics.     

Ultrasonic treatment to improve anaerobic digestibility of dairy waste streams.

The dairy-processing industry generates various types of organic wastes, which are utilised as stock feed, for anaerobic digestion, spread on land or alternatively land-filled at high costs. Owing to the generation of renewable energy, anaerobic digestion is an attractive option for many factories. To enhance the biological degradation process, a mechanical disintegration of various waste dairy streams was undertaken. While the successful application of ultrasonic treatment has been reported for various municipal waste streams, limited information was available for dairy industry applications. The results of this study showed that ultrasonic treatment can improve the digestibility of the more problematic dairy waste streams, such as sludges, by breaking down micro-organisms' cell walls and releasing soluble cell compounds. For more soluble streams, such as dairy factory effluent, an increased gas production was observed and attributed to the reduced particle size of the fat globules.     

Common effluent treatment plant (CETP): Reliability analysis and performance evaluation

Common effluent treatment plants (CETPs) have been installed and are in operation at numerous industrial clusters throughout India. They serve to reduce effluent treatment cost, provide better collective treatment, and reduce land cost for small-scale industrial facilities that cannot afford individual treatment plants. Optimum working conditions for treatment of effluent to be at par with discharge standards is a major mandate for any CETP. In this study, the reliability and removal efficiencies (REs) of a CETP in the industrial area of Maharashtra State in India were examined. An established methodology was adopted to determine the effectiveness of the CETP in terms of biochemical oxygen demand (BOD), chemical oxygen demand (COD), total suspended solids (TSS), and oil and grease (O&G) concentrations. The CETP's compliance with respect to design standards and its operation were studied in detail. This paper highlights the results of RE and the coefficient of determination (R²) values obtained from the CETP data, estimates the pollutants removed at the highest and lowest rates over a period of time, and highlights the reasons for problem areas along with remedial measures. It was observed that, except O&G, all the parameters (BOD, COD, and TSS) showed fluctuations in removal efficiencies and their reliabilities. This situation can be improved by releasing effluent containing hydraulic and organic loading to the CETP as per standards and optimizing treatment processes, especially primary clari-flocculators and aeration tanks, both of which are important units of any CETP.     

Anaerobic digestion with partial ozonation minimises greenhouse gas emission from sludge treatment and disposal.

A novel anaerobic digestion process combined with partial ozonation on digested sludge was demonstrated for improving sludge digestion and biogas recovery by full-scale testing for 2 years and its performance was compared with a simultaneously operated conventional anaerobic digestion process. The novel process requires two essential modifications, which are ozonation for enhancing the biological degradability of sludge organics and concentrating of solids in the digester through a solid/liquid separation for extension of SRT. These modifications resulted in high VSS degradation efficiency of ca. 88%, as much as 1.3 times of methane production and more than 70% reduction in dewatered sludge cake production. Based on the performance, its energy demands and contribution for minimisation of greenhouse gas emission was evaluated throughout an entire study of sludge treatment and disposal schemes in a municipality for 130,000 p.e. The analysis indicated that the novel process with power generation from biogas would lead to minimal greenhouse gas emission because the extra energy production from the scheme was expected to cover all of the energy demand for the plant operation, and the remarkable reduction in dewatered sludge cake volumes makes it possible to reduce N2O discharge and consumption of fossil fuel in the subsequent sludge incineration processes.     

Phosphorus removal using novel crystallisation technology.

A soy protein manufacturing facility was faced with the challenge of reducing its effluent phosphorus (P) content from 20-50 mg L(-1) down to <2 mg L(-1) total P without increasing soluble salt levels to comply with discharge and receiving water requirements. A number of biological and chemical P removal technologies previously evaluated either failed to achieve the new standards or would have produced prohibitive amounts of residual sludge and unacceptably high effluent salt concentrations. Lime precipitation, utilising a novel crystallisation technology, was demonstrated through on-site pilot testing to meet the process objectives. It is capable of achieving the required P removal at pH 10 while not increasing soluble salts and producing rapid settling and filterable particles. Also, minimal carbonate removal was observed with residual solids generation being only 40% of a complete lime softening reaction. This paper describes the technical evaluation that led to the full-scale treatment system that was put into operation in late 2005.     

Aerobic granular sludge technology: an alternative to activated sludge?

Laboratory experiments have shown that it is possible to cultivate aerobic granular sludge in sequencing batch reactors. In order to direct future research needs and the critical points for successful implementation at large scale, a full detailed design of a potential application was made. The design was based on the laboratory results, and two variants of a full-scale sewage treatment plant based on Granular sludge Sequencing Batch Reactors (GSBRs) were evaluated. As a reference a conventional treatment plant based on activated sludge technology was designed for the same case. Based on total annual costs both GSBR variants proved to be more attractive than the reference alternative (7-17% lower costs). From a sensitivity analysis it appeared that the GSBR technology was less sensitive to the land price and more sensitive to a rain weather flow (RWF). This means that the GSBR technology becomes more attractive at lower permissible RWF/DWF ratios and higher land prices. The footprint of the GSBR variants was only 25% compared to the reference. However, the GSBR with primary treatment only cannot meet the present effluent standards for municipal wastewater in The Netherlands, mainly because of a too high suspended solids concentration in the effluent. A growing number of sewage treatment plants in the Netherlands are going to be faced with more stringent effluent standards. In general, activated sludge plants will have to be extended with a post treatment step (e.g. sand filtration) or be transformed into Membrane Bioreactors. In this case a GSBR variant with primary treatment as well as post treatment can be an attractive alternative.