Experimental studies of a new solar water heater system using a solar water pump

The research goal was to develop a new solar water heater system (SWHS) that used a solar water pump instead of an electric pump. The pump was powered by the steam produced from a flat plate collector. Therefore, heat could be transferred downward from the collector to a hot water storage tank. The designed system consisted of four panels of flat plate solar collectors, an overhead tank installed at an upper level and a large water storage tank with a heat exchanger at a lower level. Discharge heads of 1, 1.5 and 2 m were tested. The pump could operate at the collector temperature of about 70–90 °C and vapor gage pressure of 7–14 kPa. It was found that water circulation within the SWHS ranged between 12 and 59 l/d depending on the incident solar intensity and system discharge head. The average daily pump efficiency was about 0.0014–0.0019%. Moreover, the SWHS could have a daily thermal efficiency of about 7–13%, whereas a conventional system had 30–60% efficiency. The present system was economically comparable to a conventional one.     

A novel thermal water pump for circulating water in a solar water heating system

This research purpose was to perform a parametric study of a novel thermal water pump well fitted in a simulated solar water heating system (SWHS). The SWHS was composed of a heating tank (HT), a hot water storage tank (ST) and an overhead tank (OT). The HT together with a specially designed valve act as a novel thermal water pump that gets power from hot water vapor and air pressure produced by a built-in electric heater in order to transfer heat from the HT to ST. The general operation of this pump has four stages for each cycle: heating, water circulating, vapor circulating and water supplying. The discharge water heads were varied with an increment of 0.25 m from 0.75 to 3 m. According to the experiment, it was found that the pump could operate at an average HT temperature of about 80–95 °C leading to 70–80 °C ST temperatures and 20–35 pumping cycles and consumed 17 MJ energy input during 9-h period. The overall thermal efficiency of the SWHS was 33–42% and the mean pump efficiency was about 0.005–0.011% depending upon the discharge heads.     

Comparative studies on thermal performance of water-in-glass evacuated tube solar water heaters with different collector tilt-angles

To performance comparative studies, two sets of water-in-glass evacuated tube solar water heater (SWH, in short) were constructed and tested. Both SWHs were identical in all aspects but had different collector tilt-angle from the horizon with the one inclined at 22° (SWH-22) and the other at 46° (SWH-46). Experimental results revealed that the collector tilt-angle of SWHs had no significant influence on the heat removal from solar tubes to the water storage tank, both systems had almost the same daily solar thermal conversion efficiency but different daily solar and heat gains, and climatic conditions had a negligible effect on the daily thermal efficiency of systems due to less heat loss of the collector to the ambient air. These findings indicated that, to maximize the annual heat gain of such solar water heaters, the collector should be inclined at a tilt-angle for maximizing its annual collection of solar radiation. Experiments also showed that, for the SWH-22, the cold water from the storage tank circulated down to the sealed end of tubes along the lower wall of tubes and then returned to the storage tank along the upper wall of solar tubes with a clear water circulation loop; whereas for the SWH-46, the situation in the morning was the same as the SWH-22, but in the afternoon, the cold water from the storage tank on the way to the sealed end was partially or fully mixed with the hot water returning to the storage tank without a clear water circulation loop, furthermore, such mixing became more intense with the increase in the inlet water temperature of solar tubes. This indicated that increasing the collector tilt-angle of SWHs had no positive effect on the thermosiphon circulation of the water inside tubes. No noticeable inactive region near the sealed end of solar tubes for both systems was observed in experiments.     

Experimental analysis of solar thermal storage in a water tank with open side inlets

This paper investigates thermal mixing caused by the inflow from one or two round, horizontal, buoyant jets in a water storage tank, which is part of a thermal solar installation. A set of experiments was carried out in a rectangular tank with a capacity of 0.3 m³, with one or two constant temperature inflows. As a result, two correlations based on temperature measurements have been developed. One of the correlations predicts the size of a zone of homogenous temperature, referred to herein as the mixing zone, which develops when a single hot inflow impinges on the opposite wall of the tank. The other identifies the degree of mixing resulting from the interaction between a hot inflow and a cold inflow located below the hot one. The correlations are combined with energy balances to predict the amount of hot water available in a tank with open side inlets and the corresponding temperatures of the outflows. Outdoor measurements were also performed in a solar installation, in which a commercial water storage tank with a 1.5 m³ capacity, heated by a solar collector array with a useful surface area of 42.2 m², drives a LiBr-H₂O absorption chiller. Comparison of the predicted and measured outflow temperatures under a variety of weather conditions shows a maximum difference of 3 °C.     

Neural network modelling of thermal stratification in a solar DHW storage

In this study an artificial neural network (ANN) model is introduced for modelling the layer temperatures in a storage tank of a solar thermal system. The model is based on the measured data of a domestic hot water system. The temperatures distribution in the storage tank divided in 8 equal parts in vertical direction were calculated every 5 min using the average 5 min data of solar radiation, ambient temperature, mass flow rate of collector loop, load and the temperature of the layers in previous time steps. The introduced ANN model consists of two parts describing the load periods and the periods between the loads. The identified model gives acceptable results inside the training interval as the average deviation was 0.22 °C during the training and 0.24 °C during the validation.     

Testing of a new solar coating for solar water heating applications

A novel and affordable solar selective coating exhibiting higher solar absorption efficiency compared to the commercial black paint coating used in most ordinary solar water heating systems (SWHSs) has been developed. The coating is fabricated by embedding a metallic particle composed of a nickel-aluminium (NiAl) alloy into the black paint. The optical behaviour of several percentages of the NiAl alloy in the coating is studied using UV-Vis and IR spectroscopies. The chemical composition of the coating was characterized using XRD and thermo-gravimetric analysis (TGA) for both the black and alloy-containing paint. The results allowed deducing that the optimum composition to consider for further testing was 6% NiAl alloy by mass. The applicability of the coating in a real thermosyphonic SWHS was evaluated throughout the year, spanning both hot and cold seasons. It is found that the new coating shows better performance compared to the untreated black paint by an average of 5 °C over a period of 1 year. The corrosion resistance of the coating was investigated using electrochemical polarization and weight-loss measurements in the corrosive medium of 3% NaCl in 0.50 M HCl. Higher inhibition efficiency of corrosion was found for the alloy-containing paint compared to the untreated paint by more than 12%. Finally, Scanning Electron Microscopy (SEM) was used to explore the morphology of the modified coating surface, and compared to the untreated surface.     

The optimization of tank-volume-to-collector-area ratio for a thermosyphon solar water heater

Through the use of the TRNSYS simulation program, the performance of a domestic solar water heating system operating with natural circulation (thermosyphon) and a daily hot water load has been analysed. The effect of tank height on the annual solar fraction of the system has been investigated for different hot water load temperatures and storage tank volumes. Optimum values (values which maximize the annual solar fraction of the system) for storage tank height and volume are calculated for operating temperatures ranging from 50 to 80°C. The response of the system to the ratio of the storage tank volume to the collector area is investigated. The dependence of the solar fraction on tank height was observed to be more notable in the case of large tank volumes and high load temperatures. The results indicate the existence of an optimum value for the tank volume at a given tank height and a high load temperature. At lower temperatures, the solar fraction rises rapidly with tank volume to a nearly constant level. An optimum value of the storage-tank-volume-to-collector-area ratio was also observed at high load temperatures.     

Performance of a non-metallic unglazed solar water heater with integrated storage system

The performance of a new design of non-metallic unglazed solar water heater integrated with a storage system has been studied. In this system, the collector and storage were installed in one unit. All parts of the system have been fabricated from fiberglass reinforced polyester (GFRP) using a special resin composition that provides good thermal conductivity and absorptivity. The storage tank has a capacity of 329 l. The design of the storage system was sandwich construction, with the core material made out of polyurethane foam, which combines stiffness and lightness of structure with very good thermal insulation. The width and length of the absorber plat were 1.4 and 1.8 m, respectively. The performance of the system has been investigated by two methods. In the first method, the storage tank was filled up with water the night before the test. The tank was then drained during the night, refilled and made ready for the next day’s test. The tests were repeated under varied environmental conditions for several days. The maximum water temperature in the storage tank of 63 °C has been achieved for a clear day operation at an average solar radiation level of 700 W m⁻² and ambient temperature of 30 °C. The decrease of water temperature with and without the thermal diode is 10 and 20 °C, respectively. In the second method, the testing was of the same way, but in this case without draw-off or draining of the hot water from the storage tank. All data readings were recorded from sunrise to sunset over the same period. The temperature was recorded for several days and ranges of 60–63 °C were obtained in the storage tank. A system efficiency of 45% was achieved at an average solar radiation level of 635 W m⁻² and ambient temperature of 31 °C.     

Analysis of the opportunities and challenges of solar water heating system (SWHS) in India: Estimates from the energy audit surveys & review

A solar water heating system (SWHS) is a device that makes available the thermal energy of the incident solar radiation for use in various water heating applications. SWHS largely depends on the performance of the collector's efficiency at capturing the incident solar radiation and transferring it to the water. With today's SWHS, water can be heated up to temperatures of 60–80 °C. Heated water is collected in a tank insulated to prevent heat loss. Circulation of water from the tank through the collectors and back to the tank continues automatically due to the thermosiphon principle. The hot water generated finds many end-use applications in domestic, commercial, and industrial sectors. India has the highest energy intensities in Asia. Very little investment and priority are being given to increase of the efficiency. On the other hand, the India has a high potential for developing energy production from renewable energy sources (RES): solar, water, wind and biomass. However, these potentials are not studied and exploited enough and the present situation for their utilization is not so good. Although energy is a critical foundation for economic growth and social progress of any country, there are many constraints for RES development in all of them (political, technological, financial, legislative, educational, etc.). Obviously, defining development strategies and new support measures is necessary since renewable energy sources can make an important contribution to the regional energy supply and security. The main purpose of this paper is to explore the solar water heating system (opportunities) in India.     

Optimal flow control of a forced circulation solar water heating system with energy storage units and connecting pipes

This paper focuses on pump flow rate optimization for forced circulation solar water heating systems with pipes. The system consists of: an array of flat plate solar collectors, two storage tanks for the circulation fluid and water, a heat exchanger, two pumps, and connecting pipes. The storage tanks operate in the fully mixed regime to avoid thermal stratification. The pipes are considered as separated components in the system so as to account for their thermal effects. The objective is to determine optimal flow rates in the primary and secondary loops in order to maximize energy transfer to the circulation fluid storage tank, while reaching user defined temperatures in the water storage tank to increase thermal comfort. A model is developed using mainly the first and second laws of thermodynamics. The model is used to maximize the difference between the energy extracted from the solar collector and the combined sum of the energy extracted by the heat exchanger and corresponding energies used by the pumps in the primary and secondary loops. The objective function maximizes the overall system energy gain whilst minimizing the sum of the energy extracted by the heat exchanger and corresponding pump energy in the secondary loop to conserve stored energy and meet the user requirement of water tank temperatures. A case study is shown to illustrate the effects of the model. When compared to other flow control techniques, in particular the most suitable energy efficient control strategy, the results of this study show a 7.82% increase in the amount of energy extracted. The results also show system thermal losses ranging between 5.54% and 7.34% for the different control strategies due to connecting pipe losses.     

Experimental investigation of solar powered diaphragm and helical pumps

For several years, many types of solar powered water pumping systems were evaluated, and in this paper, diaphragm and helical solar photovoltaic (PV) powered water pumping systems are discussed. Data were collected on diaphragm and helical pumps which were powered by different solar PV arrays at multiple pumping depths to determine the pumping performance, efficiency, and reliability of the different systems. The highest diaphragm pump hydraulic efficiency measured was ∼48%, and the highest helical pump hydraulic efficiency measured was ∼60%. The peak total system efficiency (e.g. solar radiation to pumped water) measured for the diaphragm and helical pumps were ∼5% and ∼7%, respectively (based on PV modules with ∼12% efficiency). The daily water volume of the three-chamber high head diaphragm pump performed better than the dual-chamber high head diaphragm pump (∼5 to ∼100% depending on PV array input power and pumping depth). Use of a controller was shown to improve the quad diaphragm pump performance below a solar irradiance of 600 W/m² (20 m head) to 800 W/m² (30 m head). While diaphragm pumps made mostly of plastic demonstrated similar to much better pumping performance than diaphragm pumps made with a high proportion of metal, the metal pumps demonstrated a longer service life (>2 years) than the plastic pumps service life (<2 years). Helical pumps analyzed in this paper were capable of deeper pumping depths and usually demonstrated a longer service life than the diaphragm pumps that were analyzed.     

A numerical investigation of a diffusion-absorption refrigeration cycle based on R124-DMAC mixture for solar cooling

Research on new working fluid for uses in absorption systems has been continued. The feasibility of a solar driven DAR using the mixture R124/DMAC as working fluid is investigated by numerical simulation. The cycle is simulated for two cooling medium temperatures, 27 °C and 35 °C, and four driving heat temperatures in the range [90 °C–180 °C]. The performance characteristics of this system is analyzed parametrically by computer simulation for a design cooling capacity of 1 kW. The results show that the system performance and the lowest (minimum) evaporation temperature reached are largely dependent upon the absorber efficiency and the driving temperature. It is shown that for solar applications this fluid mixture has a higher COP and may constitute an alternative to the conventional ammonia–water system.     

Experimental investigation on thermal performance of thermosyphon flat-plate solar water heater with a mantle heat exchanger

The thermal performance of thermosyphon flat-plate solar water heater with a mantle heat exchanger was investigated to show its applicability in China. The effect on the performance of the collector of using a heat exchanger between the collector and the tank was analyzed. A “heat exchanger penalty factor” for the system was determined and energy balance equation in the system was presented. Outdoor tests of thermal performance of the thermosyphon flat-plate solar water heater with a mantle heat exchanger were taken in Kunming, China. Experimental results show that mean daily efficiency of the thermosyphon flat plate solar water heater with a mantle heat exchanger with 10 mm gap can reach up to 50%, which is lower than that of a thermosyphon flat-plate solar water heater without heat exchanger, but higher than that of a all-glass evacuated tubular solar water heater.     

Effects of auxiliary heater on annual performance of thermosyphon solar water heater simulated under variable operating conditions

A thermosyphon solar water heating system with electric auxiliary heater was simulated using the TRNSYS simulation program. Location of the auxiliary heater, inside the storage tank or connected in series between the system and the user, was studied using the TMY meteorological data for Los Angeles, California. Simulations were performed for two different water load temperatures (60 and 80°C) and for two types of daily hot water volumes (250 and 150 l). Four types of daily hot water consumption profiles were used in the present study, namely; the widely used Rand profile, continuous, evening and morning profiles. Also, the simulation is extended to cover the effects of thermal and optical properties of the flatplate collector and the volume of the storage tank. The results show that if water is drawn on a schedule corresponding to the Rand draw profile, the system operates with higher efficiency when the auxiliary heater is located in the storage tank than when the auxiliary heater is outside the storage tank. When operated with each of the other three draw schedules, however, better performance is achieved by locating the auxiliary heater outside the tank. The increase in solar fraction depends on the load profile and volume, temperature setting, as well as the quality of the collector and the storage tank volume. When the values of the parameters F_R(τα)_n and F_RU_L are changed from 0.8 and 16 kJ/h m²°C to 0.6 and 30 kJ/h m²°C, the solar fraction decreases by approximately 40–50%.     

Performance analysis of solar water heater combined with heat pump using refrigerant mixture

In the research presented in this paper the thermal performance of a solar water heater combined with a heat pump is studied. A solar collector was modified from corrugated metal roofing with a copper tube attached beneath. The performance of the solar water heater was tested, and models for the collector efficiency and storage tank were developed and used for the evaluation of their performance when combined with a heat pump system.     

Thermal design of a solar hydrogen plant with a copper-chlorine cycle and molten salt energy storage

In this paper, the operating temperature ranges of various solar thermal energy technologies are analyzed, with respect to their compatibility with solar hydrogen production via thermochemical cycles. It is found that the maximum temperature of 530 °C required by the oxygen production step in the Cu-Cl cycle can be supplied by current solar thermal technologies. The heat requirements are examined for the Cu-Cl cycle and it is found that the heat source must be sufficiently high and above the maximum temperature requirement of the Cu-Cl cycle, in order to match the heat requirements of the cycle. The quantity of molten salt and solar plant dimensions for capturing and storing solar heat for an industrial hydrogen production scale are also estimated for 24 h operation per day. The flow characteristics and heat losses of molten salt transport in pipelines are studied while considering the influences of pipeline diameter, heat load and weather conditions. The heat loss from a solar salt storage tank is also calculated based on various tank diameters and heights. The intermediate product of molten salt produced in the oxygen production step gives the Cu-Cl cycle a significant advantage of linkage with current high temperature solar thermal technologies. This allows flexibility for integration of the Cu-Cl cycle and solar thermal plant. Using a thermal network analysis of the Cu-Cl cycle, the layout options for the integration of a Cu-Cl cycle with various solar thermal technologies are presented and discussed in this paper.     

ICS solar systems with horizontal (E–W) and vertical (N–S) cylindrical water storage tank

The use of a horizontal cylindrical water storage tank contributes to pressure resistant, low height and efficient ICS solar systems. These systems can satisfactorily achieve water heating when the cylindrical storage tank is combined with stationary CPC or involute type curved reflectors. The diameter of the cylindrical storage tank determines the length of the reflectors, the system depth and the ratio of the stored water per aperture area. In these solar systems the storage tank can be partially thermally insulated to suppress thermal losses from it to the ambience. We constructed four experimental models with truncated symmetric CPC reflectors, two with 90° and other two with 60° of acceptance angle, half of them without and half with a 1/4 thermally insulated storage tank cylindrical surface. In addition, we constructed two ICS systems with involute reflectors, with acceptance angle 180°, one without and the other one with a 1/4 thermally insulated storage tank. The six ICS systems were tested under the same weather conditions and without water drain, to determine their stored water temperature variation, mean daily efficiency and thermal losses during night. The results showed that CPC reflectors contribute to efficient operation of systems day and night, while involute reflectors mainly to the water heat preservation during night.     

Design and experimental testing of the performance of an outdoor LiBr/H2O solar thermal absorption cooling system with a cold store

A domestic-scale prototype experimental solar cooling system has been developed based on a LiBr/H₂O absorption system and tested during the 2007 summer and autumn months in Cardiff University, UK. The system consisted of a 12 m² vacuum tube solar collector, a 4.5 kW LiBr/H₂O absorption chiller, a 1000 l cold storage tank and a 6 kW fan coil. The system performance, as well as the performances of the individual components in the system, were evaluated based on the physical measurements of the daily solar radiation, ambient temperature, inlet and outlet fluid temperatures, mass flow rates and electrical consumption by component. The average coefficient of thermal performance (COP) of the system was 0.58, based on the thermal cooling power output per unit of available thermal solar energy from the 12 m² Thermomax DF100 vacuum tube collector on a hot sunny day with average peak insolation of 800 W/m² (between 11 and 13.30 h) and ambient temperature of 24 °C. The system produced an electrical COP of 3.6. Experimental results prove the feasibility of the new concept of cold store at this scale, with chilled water temperatures as low as 7.4 °C, demonstrating its potential use in cooling domestic scale buildings.     

Design and performance of a large-size solar water heater

The paper reports the design details of a solar water heater suitable for the large, intermittent demands for hot water by hospitals and hostels. It employs a flat-plate collector consisting of a wire-tied aluminium fin of 28 gauge with galvanized iron pipes of 19 mm diam spaced at 10 cm centres. The unit is adjusted to give maximum efficiency per unit cost under Indian conditions. Various arrangements for connecting the collectors, such as cascade, series, series parallel, and true parallel, were experimentally studied. This revealed that for a solar water heating system having a large number of absorber banks, the true parallel arrangement yields maximum efficiency and economy.The system is fully-automatic and heats 600 l. of water up to 55°C in winter months at Roorkee. Heat losses at night may be compensated for, if required, by an auxiliary electric heater provided in the storage tank and controlled by a low-cost radiation-sensing device. A simple electric circuit controls the tank mean temperature of water in the storage tank.Required collector areas based on meteorological observations for various water capacities and water temperatures are given for several Indian cities.