HHO enrichment of bio-diesohol fuel blends in a single cylinder diesel engine

One of the primary aims of this experimental investigation is to examine hydroxy-gas enrichment effects on environmentally friendly but performance-reducing alternative fuels such as ethanol and biodiesel. Hydroxy gas is a product of the pure water electrolysis method. Entire HHO system has integrated into engine test rig for this purpose. Two different biodiesohol fuel blend prepared and named by their volumetric compositions. Biodiesohol used to describe biodiesel, ethanol and standard diesel blends. Specific fuel properties are measured and ensured to be in EN590 and EN14214 standards. Experiments were conducted on a single cylinder diesel engine which was fuelled with diesel-biodiesel-ethanol fuel blends those enriched by 1 L per minute HHO gas during the entire tests. All of the experiments performed under full load condition within the range of 1200–3200 rpm engine speed. From the view of performance; brake power, brake specific fuel consumption and thermal efficiency results discussed. Besides, carbon monoxide and nitrogen oxides results measured and presented as exhaust emission. Standard diesel fuel outputs determined as a reference line to analyze the changes. A number of studies have been conducted with fuels used in this experimental study and their mixture in different ratios as well, but an examination of the HHO addition to biodiesel is performed for the first time in this research area of the literature.     

Experimental investigation of the performance and emissions of a heavy-duty diesel engine fueled with waste cooking oil biodiesel/ultra-low sulfur diesel blends

The major obstacle to biodiesel commercialization is the high cost of raw materials. Biodiesel from waste cooking oil is an economical source and thus an effective strategy for reducing the raw material cost. Using waste cooking oil also solves the problem of waste oil disposal. This study investigated the emissions of polycyclic aromatic hydrocarbons (PAHs), carcinogenic potencies and regulated matters, and brake specific fuel consumption from a heavy-duty diesel engine under the US-HDD transient cycle for five test fuels: ultra-low sulfur diesel (ULSD), WCOB5 (5 vol% biodiesel made from waste cooking oil + 95 vol% ULSD), WCOB10, WCOB20, and WCOB30. Experimental results indicate using ULSD/WCOB blends decreased PAHs by 7.53%-37.5%, particulate matter by 5.29%-8.32%, total hydrocarbons by 10.5%-36.0%, and carbon monoxide by 3.33%-13.1% as compared to using ULSD. The wide usage of WCOB blends as alternative fuels could protect the environment.     

A cycle simulation model for predicting the performance of a diesel engine fuelled by diesel and biodiesel blends

Among the alternative fuels, biodiesel and its blends are considered suitable and the most promising fuel for diesel engine. The properties of biodiesel are found similar to that of diesel. Many researchers have experimentally evaluated the performance characteristics of conventional diesel engines fuelled by biodiesel and its blends. However, experiments require enormous effort, money and time. Hence, a cycle simulation model incorporating a thermodynamic based single zone combustion model is developed to predict the performance of diesel engine. The effect of engine speed and compression ratio on brake power and brake thermal efficiency is analysed through the model. The fuel considered for the analysis are diesel, 20%, 40%, 60% blending of diesel and biodiesel derived from Karanja oil (Pongamia Glabra). The model predicts similar performance with diesel, 20% and 40% blending. However, with 60% blending, it reveals better performance in terms of brake power and brake thermal efficiency.     

Experimental heat release analysis and emissions of a HSDI diesel engine fueled with ethanol–diesel fuel blends

An experimental study is conducted to evaluate the effects of using blends of ethanol with conventional diesel fuel, with 5%, 10% and 15% (by vol.) ethanol, on the combustion and emissions of a standard, fully instrumented, four-stroke, high-speed, direct injection (HSDI), ‘Hydra’ diesel engine located at the authors’ laboratory. The tests are conducted using each of the above fuel blends or neat diesel fuel, with the engine working at a speed of 2000 rpm and at four different loads. In each test, combustion chamber and fuel injection pressure diagrams are obtained using a specially developed, high-speed, data acquisition and processing system. A heat release analysis of the experimentally obtained cylinder pressure diagrams is developed and used, with the pertinent application of the energy and state equations. From the analysis results, plots of the history in the combustion chamber of the gross heat release rate and other related parameters reveal some very interesting features, which shed light on the combustion mechanism when using these blends. Moreover, for each test, volumetric fuel consumption, exhaust smokiness and exhaust regulated gas emissions are measured. The differences in the performance and exhaust emission parameters from the baseline operation of the diesel engine, i.e., when working with neat diesel fuel, are determined and compared. The heat release analysis results for the relevant combustion mechanism, combined with the widely differing physical and chemical properties of the ethanol against those for the diesel fuel, are used to aid the correct interpretation of the observed engine behavior.     

Experimental investigation of the influence of blending on engine emissions of the diesel engine fueled by mahua biodiesel oil

The present article elaborates on the various emission characteristics of mahua oil with diesel fuel in a diesel engine at various blending conditions. Experimental investigation results are studied for various parameters such as exhaust emission of carbon monoxide (CO), hydrocarbon (HC), and oxides of nitrogen (NO) gases and exhaust gas temperature. Results show that residual oxygen, CO, HC, and NO emission were the lowest for mahua biodiesel compared with diesel. The experimental results proved that the use of mahua oil biodiesel as fuel in the diesel engine is a viable alternative to diesel fuel. Mahua biodiesel oil may be beneficial in decreasing greenhouse gas emissions without any engine modification. Mahua oil has the possibility of becoming a sustainable fuel source as biodiesel.     

Experimental investigations on combustion, performance and emissions characteristics of neat karanji biodiesel and its methanol blend in a diesel engine

The increased focus on alternative fuels research in the recent years are mainly driven by escalating crude oil prices, stringent emission norms and the concern on clean environment. The processed form of vegetable oil (biodiesel) has emerged as a potential substitute for diesel fuel on account of its renewable source and lesser emissions. The experimental work reported here has been carried out on a turbocharged, direct injection, multi-cylinder truck diesel engine fitted with mechanical distributor type fuel injection pump using biodiesel-methanol blend and neat karanji oil derived biodiesel under constant speed and varying load conditions without altering injection timings. The results of the experimental investigation indicate that the ignition delay for biodiesel-methanol blend is slightly higher as compared to neat biodiesel and the maximum increase is limited to 1 deg. CA. The maximum rate of pressure rise follow a trend of the ignition delay variations at these operating conditions. However, the peak cylinder pressure and peak energy release rate decreases for biodiesel-methanol blend. In general, a delayed start of combustion and lower combustion duration are observed for biodiesel-methanol blend compared to neat biodiesel fuel. A maximum thermal efficiency increase of 4.2% due to 10% methanol addition in the biodiesel is seen at 80% load and 16.67 s⁻¹ engine speed. The unburnt hydrocarbon and carbon monoxide emissions are slightly higher for the methanol blend compared to neat biodiesel at low load conditions whereas at higher load conditions unburnt hydrocarbon emissions are comparable for the two fuels and carbon monoxide emissions decrease significantly for the methanol blend. A significant reduction in nitric oxide and smoke emissions are observed with the biodiesel-methanol blend investigated.     

重型车用柴油机燃用乳化柴油的燃烧与排放特性试验研究

在不改变发动机任何参数的情况下,对高压共轨重型车用柴油机分别燃用柴油和乳化柴油的燃烧与排放特性进行了对比试验研究。试验结果表明:与纯柴油相比,乳化柴油在试验工况下着火滞燃期延长,瞬时放热率峰值提高,燃烧持续期变短;缸内最高压力在低负荷时较柴油高,但在高负荷时较柴油低;在全负荷下,相比于柴油,燃用乳化柴油有效功率平均降低了16.90%,但发动机有效热效率平均提高了2.42%;燃用乳化柴油在常用转速1 800 r/min的负荷范围内时,NOx和碳烟排放分别比柴油平均降低了12.77%和58.90%,改善了NOx和碳烟排放的权衡曲线关系;高负荷时,燃用乳化柴油的CO排放减少,但HC排放增加。     

7FDL柴油机一体式气缸的研制

描述了7FDL柴油机部件一体式气缸的结构特点,介绍了该产品的研发过程和制造工艺,详细阐述了将真空电子束焊接用于组焊的必要性与合理性,分析并展望了一体式气缸的市场前景。     

Experimental investigations of performance,emission and combustion characteristics of Karanja oil blends fuelled DICI engine

Vegetables oils are simplest route of biofuel utilization in direct injection compression ignition (DICI) engines however several operational and durability problems are encountered while using straight vegetable oils in CI engines due to their high viscosity and low volatility. Reduction of viscosity by blending or exhaust gas heating leads to savings in chemical processing cost incurred on transesterification. In this experimental study, performance, emission and combustion characteristics of Karanja oil blends (K10, K20, K50 and K100) with mineral diesel were investigated in unheated conditions in a direct injection CI engine at different engine loads and constant engine speed (1500 rpm) vis-à-vis baseline data from mineral diesel. Analysis of performance parameters such as brake specific fuel consumption (BSFC), thermal efficiency, and exhaust gas temperature; mass emissions of various gaseous pollutant species; combustion parameters such as in-cylinder pressure rise, instantaneous heat release and cumulative heat release etc. were carried out. Detailed combustion analysis revealed that the combustion duration increased significantly even with smaller concentration of Karanja oil in the fuel blend. HC, CO and Smoke emissions were found to decrease for 20–50% (v/v) Karanja oil content in the fuel blends.     

Performance, emissions and heat release characteristics of direct injection diesel engine operating on diesel oil emulsion

Emulsions of diesel and water are often promoted as being able to overcome the difficulty of simultaneously reducing emissions of both oxidises of nitrogen (NO_x) and particulate matter from diesel engines. In this paper we present measurements of the performance and NO_x and hydrocarbon emissions of a diesel engine operating on a typical diesel oil emulsion and examine through the use of heat release analysis differences found during its combustion relative to standard diesel in the same engine. While producing similar or greater thermal efficiency and improved NO_x and hydrocarbon emission outcomes, use of the emulsion also results in an increase in brake specific fuel consumption. Use of the emulsion is also shown to result in a retarded fuel injection, but smaller ignition delay for the same engine timing. As a result of these changes, cylinder pressures and temperatures are lower.     

大功率机车柴油机气缸盖热负荷研究

对R16V280ZJ型柴油机额定工况和部分负荷工况气缸盖底板的温度分布进行了试验研究,并对气缸盖进行了额定工况下温度场、热流量场、热变形和热应力的有限元分析。结果表明,温度场计算结果与试验结果基本吻合,排气门过桥处存在较大的热负荷。     

Direct injection diesel engine performance,emission, and combustion characteristics using diesel fuel,nonedible honne oil methyl ester,and blends with diesel fuel

Honne oil methyl ester (HOME) is produced from a nonedible vegetable oil, namely, honne oil, available abundantly in India. It has remained as an untapped new possible source of alternative fuel that can be used for diesel engines. The present research is aimed at investigating experimentally the performance, exhaust emission, and combustion characteristics of a direct injection diesel engine (single cylinder, water cooled) typically used in agricultural sector over the entire load range when fuelled with HOME and diesel fuel blends, HM20 (20% HOME + 80% diesel fuel)–HM100. The properties of these blends are found to be comparable with diesel fuel conforming to the American and European standards. The combustion parameters of HM20 are found to be slightly better than neat diesel (ND). For other blend ratios, these combustion parameters deviated compared with ND. The performance (brake thermal efficiency (BTE), brake‐specific fuel consumption, and exhaust gas temperature) of HM20 is better than ND. For other blend ratios, BTE is inferior compared with ND. The emissions (CO and SO) of HM20–HM100, throughout the entire load range, are dropped significantly compared with ND. Unburned hydrocarbon emissions of HM20–HM40, throughout the entire load range, is slightly decreased, whereas for other blend ratios, it is increased compared with ND. NO_x emissions of HM20, throughout the entire load range, is slightly increased, whereas for other blend ratios, it is slightly decreased. The reductions in exhaust emissions together with increase in BTE made the blend HM20 a suitable alternative fuel for diesel fuel and thus could help in controlling air pollution. Copyright © 2011 John Wiley & Sons, Ltd.     

运用中柴油机油的分析及化验意义

分析了柴油机油在使用过程中的污染变质问题,说明运用中柴油机油化验分析的意义,并提出实际应用中存在的问题及建议。     

铁路内燃机车柴油机油烟炱含量的测量

介绍了近年来柴油机的发展及评定项目、几种烟炱的测定方法以及铁路柴油机油烟炱含量的测试。     

Study on noise of rapeseed oil blends in a single-cylinder diesel engine

This study was undertaken to obtain the knowledge necessary for reducing noise of mixed oil composed of rapeseed oil and conventional diesel oil and for improving the performance of engine fuelled by the mixture. A S195 (8.8 kW) type single-cylinder diesel engine was used to determine the effect of four adjustable working parameters, i.e. intake-valve-closing angle (α), exhaust-valve-opening angle (β), fuel delivery angle (θ) and injection pressure (P, in 10⁴ Pa) on noise when an oil mixture of 30% rapeseed oil and 70% diesel oil was used. Single-factor and multi-factor quadratic regressive orthogonal design test method were adopted in the experiments to find the relationship between noise and four adjustable working parameters. Relationship between these parameters and noise was analysed under two typical operating conditions and mathematical equations characterizing the relationship were formulated. The equation of noise from the regressive test under each operating condition was set as the objective function and the ranges for the four adjustable working parameters were the given constraint condition. Models of nonlinear programming were then constructed. Computer-aided optimization of the working parameters for 30:70 rapeseed oil/diesel oil mixed fuel was achieved. Field test verified that the engine (in use) working condition was found to be bad at maladjustment. The optimum working parameters for two working conditions of the engine were used to adjust the four working parameters. Test results showed that optimum adjustment could achieve noise reduction between 2 and 4 dB and that the power could be increased by 0.6–1.8 kW. The experimental results also provided useful reference material for selection of the most preferable combination of working parameters.     

Studies on the use of orange peel oil and ethanol in an unmodified agricultural diesel engine

The aim of the present study is to investigate the suitability of Orange peel oil and ethanol blends as an alternative fuel for CI engine. Various blends of ethanol with Orange peel oil were prepared on volumetric basis and named as E5OPO95 (5% ethanol and 95% Orange peel oil), E10OPO90 (10% ethanol and 90% Orange peel oil), E15OPO85 (15% ethanol and 85% Orange peel oil) and E20OPO80 (20% ethanol and 80% Orange peel oil). All blends were found to be homogeneous and various physicochemical properties are evaluated in accordance with relevant standards. In the subsequent phase of this investigation, exhaustive engine trials were carried out on a single cylinder medium capacity diesel engine using the different test fuel samples. The result shows a marginal reduction in the brake thermal efficiency for all blends as compared to diesel. At the same time, NOx decreased slightly for all blends. The HC emissions were found to increase while CO₂ emissions decrease for different ethanol Orange peel oil blends as ethanol content increased. Moreover, the smoke opacity and exhaust gas temperature were found lower than neat diesel for all the blends.     

Experimental investigation of the performance and exhaust emissions of a swirl chamber diesel engine using JP-8 aviation fuel

An experimental study is conducted to evaluate the use of JP-8 aviation fuel as a full substitute for diesel fuel in a Ricardo E-6 high-speed naturally-aspirated four-stroke experimental engine having a swirl combustion chamber. The study covers a wide range of engine load and speed operating conditions, comprising measurements of cylinder pressure diagrams, high-pressure fuel pipe pressures, exhaust gas temperatures, fuel consumptions, exhaust smokiness and exhaust gas emissions (nitrogen oxides, unburned hydrocarbons and carbon monoxide). Processing of the measurements provides important performance parameters such as maximum combustion pressure, dynamic injection timing, ignition delay, combustion irregularity and knocking tendency. The differences in the measured performance and exhaust emission parameters are determined for engine operation with JP-8 fuel, against baseline engine operation using diesel fuel. The study shows that the exhaust emission levels are not much different for operation with the two fuels. On the contrary, operation with JP-8 fuel increases combustion pressures, combustion intensity and irregularity. This is caused mainly by high pressure fluctuations present in the fuel injection system due to the different physical properties of JP-8 fuel (compared to diesel fuel), which totally change the injection characteristics. Retardation of the static injection timing is one means of improving this situation, while using the same fuel injection equipment. © 1997 John Wiley & Sons, Ltd.     

Performance of direct-injection off-road diesel engine on rapeseed oil

This article presents the comparative bench testing results of a naturally aspirated, four stroke, four cylinder, water cooled, direct injection Diesel engine operating on Diesel fuel and cold pressed rapeseed oil. The purpose of this research is to study rapeseed oil flow through the fuelling system, the effect of oil as renewable fuel on a high speed Diesel engine performance efficiency and injector coking under various loading conditions.Test results show that when fuelling a fully loaded engine with rapeseed oil, the brake specific fuel consumption at the maximum torque and rated power is correspondingly higher by 12.2 and 12.8% than that for Diesel fuel. However, the brake thermal efficiency of both fuels does not differ greatly and its maximum values remain equal to 0.37–0.38 for Diesel fuel and 0.38–0.39 for rapeseed oil. The smoke opacity at a fully opened throttle for rapeseed oil is lower by about 27–35%, however, at the easy loads its characteristics can be affected by white coloured vapours.Oil heating to the temperature of 60 °C diminishes its viscosity to 19.5 mm² s⁻¹ ensuring a smooth oil flow through the fuel filter and reducing the brake specific energy consumption at light loads by 11.7–7.4%. Further heating to the temperature of 90 °C offers no advantages in terms of performance. Special tests conducted with modified fuel injection pump revealed that coking of the injector nozzles depends on the engine performance mode. The first and second injector nozzles that operated on pure oil were more coated by carbonaceous deposits than control injector nozzles that operated simultaneously on Diesel fuel.     

机车柴油机机油的发展

机油对机车柴油机的动力性能、经济性、可靠性和耐久性有着直接影响,正确地选择和使用机油对柴油机的四性有着决定性的作用。本文介绍了机车柴油机机油的作用、发展、主要技术指标和报废限度及其在使用中的注意事项。     

R16V280ZJ型柴油机气缸盖的设计

简要介绍了R16V280ZJ型柴油机气缸盖结构设计、气道吹风试验、气缸盖静强度试验、机械变形及温度场试验。