颗粒相壁面条件对提升管内气固流动模拟的影响

引言提升管是非均匀结构显著的气固两相流动体系,其流动特性主要表现为轴向空隙率的"S"形分布、径向的"环-核"结构以及团聚物的生成和破碎等。近年来,国内外学者致力于数值计算方法的研究增多,其中双流体模型的应用最为广泛;颗     

多溢流大型塔板的计算传质学

利用计算传质学方法研究了直径12.6 m的四溢流大型塔板上液相流动结构对塔板效率的影响,建立了描述多溢流塔板上液相流动和传质状况的理论化计算模型。应用该模型,研究了传统等鼓泡面积设计方法条件下单块塔板的速度场和浓度场。结果表明,所模拟四溢流塔板的左侧翼塔板出现返流区,而右侧翼塔板流动结构相对均匀未出现返流区。为进一步优化塔板结构,提高传质效率,对左侧翼塔板提出了加设导流板的改进结构。计算结果表明,改进的塔板结构在一定程度上改善了塔板上液相的流动结构,使得塔板效率较传统设计方法提升了4.53%～9.22%（当Q₁/Q₂=［0.5,1.5］时）。     

流延辊出水腔结构优化仿真研究

为了获得高质量的薄膜,需对流延膜的冷却机理、流延辊的工作原理、流延辊内部流道结构等进行研究。对现有单向螺旋流动式流延辊内部冷却水流动情况进行了仿真研究,发现在现有结构条件下流延辊内部有多个影响流动的旋涡区,特别是在流延辊出水腔处有一较大环流流动,严重影响了冷却水快速流动。为了降低流延辊流动阻力,首先提出在出水腔添加导流叶片的初始优化方案,结果表明,在出水腔添加导流叶片的优化方式可有效改善现有流延辊的送水能力;随后对导流叶片进一步优化,采用"扇形"结构的导流叶片,使得优化结果更好。最后"扇形"导流片的优化方案相比于原有结构,其进出口总压损失降低了6.1%,每小时送水量增加了66.3 t。     

一种新型微流动混合圆通道装置的制作、数值模拟和初步应用

微混合通道是微流控芯片实现功能的重要结构。微丝模塑法制作的微流动混合圆通道,具有特殊"立体"结构的侧壁沟通式通孔。通过数值模拟方法,定性描述了沟通通孔处的流场特征,以此来辅助设计微混合通道,并初步探索了微流动混合圆通道的粒子合成能力。结果表明,微丝模塑法制作的微混合圆通道较相同条件下的软光刻通道具有更好的流场特征,并为粒子合成提供了一条新的途径。     

板间距对三角槽道脉动流流动阻力的影响

以水为工质对不同板间距的三角槽道脉动流流动阻力特性进行了研究。基于受力平衡方程,建立了适用于三角槽道脉动流压降的数学模型,用于理论分析流动阻力的影响因素。通过实验测试与数值模拟,校验数学模型的合理性,并且对三角槽道脉动流流动阻力进行分析。结果表明,流动阻力主要受板间距、涡旋拟"能"两方面因素影响,且与板间距呈反比,与涡旋拟"能"呈正比;板间距的缩小,会使流动阻力增加,当缩小到板间距与槽深比值为1.0时,出现流动阻力的阶越式增长,上升1个数量级;造成流动阻力骤升的主要原因在于:随着板间距的缩小,流场结构逐渐变化,三角槽道内涡旋的影响区域由"三角槽内部"逐渐转变为"整个流道",且主流区壁面出现流动分离,出现涡旋流动与波状流共存现象,使流动阻力大幅提升。     

循环流化床气体-颗粒团聚物两相流体动力特性的研究

基于气固两相流体动力学,建立循环流化床内气体-颗粒团聚物两相流动模型,模拟计算循环流化床内气固两相流动.理论预测得到循环流化床内颗粒团聚物的形成,得到颗粒"环-核"流动结构,模拟计算颗粒相浓度和速度以及气相速度分布与前人实验结果的趋势基本吻合.     

基于ANSYS的气/液两相流电容相关流速测量仿真研究

以气/液两相流互相关测量系统为研究对象,采用MATLAB建模仿真方法,研究由电容传感嚣构成的基于离散相浓度的电容互相关流速测量机理.并针对电容传感器的"软场"特性,利用ANSYS软件分析电容传感器与离散相浓度的关系,采用Monte-Carlo方法建立气/液两相流流动模型,研究"凝固流动图型"、"非凝固流动图型"以及速度...     

文丘里管内非对称流动的数值模拟

针对文丘里管这类具有完全对称结构的缩扩管道,分别对二维通道和三维管内流动建立了不可压缩非稳态数学模型,采用数值模拟的方法,研究了流动分岔现象,重点探讨了在这种对称结构下出现的非对称流动。数值模拟结果表明,当Reynolds数超过某临界值,对称结构的文丘里管内流场都出现了非对称现象,在扩展角部产生不规则的回流区。其流动主要受Reynolds数和管道几何形状的影响,并具体说明了流动不对称特性随这两者的变化规律。     

文丘里管内非对称流动的数值模拟

针对文丘里管这类具有完全对称结构的缩扩管道,分别对二维通道和三维管内流动建立了不可压缩非稳态数学模型,采用数值模拟的方法,研究了流动分岔现象,重点探讨了在这种对称结构下出现的非对称流动。数值模拟结果表明,当Reynolds数超过某临界值,对称结构的文丘里管内流场都出现了非对称现象,在扩展角部产生不规则的回流区。其流动主要受Reynolds数和管道几何形状的影响,并具体说明了流动不对称特性随这两者的变化规律。     

高聚物PA66压力诱导流动成型研究

采用一种新的压力诱导流动成型工艺,将传统熔融加工成型的块状塑料PA66在一定的温度下,压力诱导后像“熔体”一样流动成型。研究了压力诱导成型过程中的温度、压力以及保压时间对PA66力学性能和结构的影响,并对其成型后的结构进行了研究和表征。结果表明,这种压力诱导流动成型方法,形成了特殊的微观片状结构,大大提高了其力学性能,是简单而行之有效的加工方法。     

网格尺寸对循环流化床内气固两相流动的影响

将基于能量最小多尺度方法(EMMS)的曳力模型耦合到双流体模型中,并针对循环流化床内的气固两流动进行了模拟研究。采用全滑移壁面边界条件处理颗粒相,考察了3种网格尺度对轴向空隙率和出口颗粒循环量等气固流动特性的影响。计算结果表明,应用EMMS曳力模型处理相间作用力,同时在采用全滑移壁面边界条件处理颗粒相时,双流体模型能够正确预测轴向空隙率分布。采用网格尺寸为2.325 mm×20 mm时,模拟结果和实测数据吻合较好,表明在循环流化床的数值模拟中选择恰当的网格尺度是极为重要的。     

湍动流化床过渡段固含率分布特征的实验及数值模拟

在湍动流化床中,过渡段对于包括甲醇制烯烃在内的气固催化快反应有着重要的作用。采用PV6D反射型光纤探针对内径95 mm的湍动流化床内过渡段的固含率分布和脉动参数进行了测量,分别考察了表观气速和静床高的影响,并采用修正的基于颗粒动力学的三段曳力双流体模型进行模拟。实验表明,湍动流化床过渡段中固含率的轴向分布呈现S型和指数型两种类型,固含率轴向与径向分布都在过渡段内出现最大梯度,表明过渡段中固体浓度分布比稀相段和密相段更不均匀。表观气速和静床高的变化将导致S型和指数型分布的相互转变,并且对过渡段底部与壁面附近的固体高浓度区影响最为显著。局部固含率脉动概率密度分布表明,在静床高较小时,随着气速的增大,床层下部气含率最大值位置将从中心区移动至环隙区,呈现气含率的双峰型分布。本文提出的修正三段曳力模型考虑了颗粒团聚的影响,对过渡段中分布板影响区之外的固含率分布均能较好地模拟。     

Experimental Investigation and Modeling of Plug-Flow Fluidized Bed Drying Under Steady-State Conditions

In this study, a model for a plug-flow fluidized bed dryer under steady-state conditions was presented. The model was based on differential equations; thus the bed of the dryer was divided horizontally and vertically into major and minor control volumes, respectively. Each control volume was composed of two thermodynamic systems: solid and gas. The mass and energy balances of the particles in the major control volume based on the axial dispersion were developed to derive the axial profiles of solid moisture content and temperature. To derive the variation of gas humidity and temperature along the bed height and hence the axial profiles of outlet gas humidity and temperature, the mass and energy balances in the gas over the minor control volume, considering the plug flow of gas through the bed, were developed. The model was validated by comparing the simulation results with the experimental data obtained by drying the long-grain rough rice under steady-state conditions in a laboratory-scale, plug-flow fluidized bed dryer. A very satisfactory agreement between the simulation and the experimental data of solid moisture content, solid temperature, and outlet gas humidity and temperature was achieved. Also, the effects of inlet gas temperature, weir height, and inlet dry solid mass flow rate on the simulated axial profiles of solid moisture content and temperature, humidity difference between inlet and outlet gas, and outlet gas temperature were investigated.     

负压差立管内的气固两相流

在φ800 mm×12000 mm流化床实验装置上对150 mm×11500 mm负压差立管内气固两相流的轴向压力、空隙率和气体流动特性进行了测量和分析.立管出口无约束淹没在密相流化床内,颗粒质量流率范围G_s<1200 kg&#8226;m^-2&#8226;s^-1.立管内气固两相流态有两种存在形式,当颗粒质量流率G_s<200～250 kg&#8226;m^-2&#8226;s^-1时,流态是稀密两相共存形式;当G_s>200～250 kg&#8226;m^-2&#8226;s^-1时,流态是浓相输送流态.两种流态之间可以相互转换,主要取决于颗粒质量流率的变化.影响立管内气固两相流的轴向压力、空隙率分布、气相的流动特性和气固流态存在形式的主要参数是颗粒质量流率G_s、旋风分离器入口速度V_i、下端流化床流化速度u_f,质量流率G_s是主要的影响因素.     

Chaotic characteristics of local voidage fluctuation in a circulating fluidized bed

Local voidage fluctuations have been measured by using an optical transmittance probe at various axial and radial positions in a circulating fluidized bed riser with a 0.1 m i. d. and 10 m height. The chaotic time series analysis of the local voidage fluctuations has been adopted to characterize the nonlinear dynamics of the circulating fluidized bed riser. The variations of the correlation dimension and the Kolmogorov entropy of the voidage fluctuation were found to depend on the local time-average voidage. The axial and radial distributions of the correlation dimension and the Kolmogorov entropy were strongly affected by the solids flow structures (e.g. core-annulus flow) in various operating conditions. The correlation dimension of local voidage fluctuations increases along the riser, except the position near the distributor. Both, the correlation dimension and the Kolmogorov entropy of local voidage fluctuations near the wall, were found to be smaller than those at the center of the riser, independent of the solids circulation rate and the axial position.     

Particle velocity and solids circulation rate in a jet-spouted bed

Radial distribution of particle velocities, solids circulation rate and radial variation in bed voidage in a jet-spouted bed were investigated in a 0.2 m diameter conical-cylindrical column. The upward particle velocity is strongly dependent on gas velocity and its radial profile is the Gaussian. The solids circulation rates are of the same order of magnitude as those in a conventional spouted bed and are proportional to the gas velocity. Estimation of the variation in bed voidage in the radial direction revealed that the annulus voidage of about 0.90 was greater than the spout voidage of around 0.70. This tendency is contrary to that in a conventional spouted bed.     

Local porosity in conical spouted beds consisting of solids of varying density

Local bed voidage has been measured in conical spouted beds by means of an optical fibre, for different geometric factors of the contactor (angle and inlet diameter) and under different experimental conditions (height of the stagnant bed, particle diameter and air velocity). The study has been carried out with glass beads and materials of lower density (high- and low-density polyethylene, polypropylene and extruded and expanded polystyrene). From the results, a correlation has been proposed for calculation of the local bed voidage in the spout and annular zones. The effect of the experimental conditions on the bed voidage in the solid ascent (core) and descent (periphery) regions of the fountain has been studied and the fountain has been proven to be of greater importance in the design of conical spouted beds, as solid density and shape factor are lower.     

回料流入口高度对循环流化床提升管流动特性的影响

The axial pressure drop profile and the radial solids distribution were measured in a circulating fluidized bed for evaluating the effects of return gas-solids stream position on the riser flow properties.The saturation carrying capacity of gas for Geldart B typed particles and the flow mode of return gas-solids stream in the bed were discussed.It was found that arranging the inlet at a higher position of the riser would make the bottom bed leaner when U₀ was high and G_s was low.When G_s increased,the longer influenced region of return particles and a small air-staging through lifting the loosening air injection position made the bottom bed become denser significantly.The deceleration and residence of return particles caused a relatively denser but asymmetrical region in the vicinity of inlet.But much more symmetrical solids distribution profile was found in the upper and lower regions far away from the inlet.The effects of inlet height on the flow properties of the riser with air-staging also were analyzed.The secondary air injection below the solids inlet could not cut off the solids exchange in the bed.The bed solids concentration increased when the particles inlet moved to a higher position of the bed when air-staging was adopted.Using CO₂ as tracer,the dispersion of the loop-seal-fluidizing air for transmitting the return particles was investigated.It was found that the loop-seal fluidizing air dispersion rate was low but can be enhanced by the secondary air injection.     

Predicting axial pressure profile of a CFB

The numerical simulation of CFBs is an important tool in the prediction of its flow behavior. Predicting the axial pressure profile is one of the major difficulties in modeling a CFB. A model using a Particle Based Approach (PBA) is developed to accurately predict the axial pressure profile in CFBs. The simulation model accounts for the axial and radial distribution of voidage and velocity of the gas and solid phases, and for the solids volume fraction and particle size distribution of the solid phase. The model results are compared with and validated against atmospheric cold CFB experimental literature data. Ranges of experimental data used in comparisons are as follows: bed diameter from 0.05 to 0.305 m, bed height between 5 and 15.45 m, mean particle diameter from 76 to 812 μm, particle density from 189 to 2600 kg/m³, solid circulation fluxes from 10.03 to 489 kg/m² s and gas superficial velocities from 2.71 to 10.68 m/s. The computational results agreed reasonably well with the experimental data. Moreover, both experimental data and model predictions show that the pressure drop profile is affected by the solid circulation flux and superficial velocity values in the riser. The pressure drop increases along the acceleration region as solid circulation flux increases and superficial velocity decreases.