化学镀法制备纳米Ni-B包覆Al复合粉末

以硼氢化钾(KBH4)为还原剂,采用化学镀法制备了纳米Ni-B包覆Al复合粉末,研究了镀液组分及工艺对包覆效果的影响,获得了制备复合粉末的优化条件。采用SEM,XRD,ICP和BET对复合粉末的表面形貌、物相结构、元素组成和比表面积进行了表征分析。结果表明:纳米Ni-B在Al表面包覆连续、均匀,且纳米Ni-B呈非晶态,粒径80~100nm,化学组成约为Ni72B28,纳米Ni-B/Al复合粉末比表面积达到了26.21m2.g-1。     

添加La_2O_3对搅拌摩擦加工制备Ni/Al复合材料组织和性能的影响

采用搅拌摩擦加工(FSP)方法在Al基体中添加微米级Ni粉及(Ni+La_2O_3)混合粉末,制备Ni/Al及(Ni+La_2O_3)/Al复合材料。采用SEM、EDS及XRD对复合区微观结构及相组成进行分析,采用室温拉伸试验对Ni/Al、(Ni+La_2O_3)/Al复合材料力学性能进行了测试。结果表明:Ni/Al复合材料中主要成分为Al、Al3Ni和Ni粉团聚物,Ni粉团聚物尺寸粗大,形貌呈壳-核结构,核为团聚的Ni,壳为Al3Ni增强相层;La_2O_3对Al-Ni原位反应有较大影响,能够强化Al-Ni原位反应,生成更多增强相;La_2O_3阻碍了Ni粉的相互吸附和聚拢行为,从而减少了团聚现象;(Ni+La_2O_3)/Al复合材料的抗拉强度可以达到186 MPa,与Al基体(抗拉强度72 MPa)、纯Al FSP(抗拉强度90 MPa)、Ni/Al复合材料(抗拉强度144 MPa)相比,其抗拉强度分别提高了158%、107%、29%。     

纳米Fe粒子包覆微米Al复合材料的制备与表征

采用置换法,通过在溶液中引入F-子,实现了弱酸性条件下Fe纳米粒子在微米Al粉表面定量、快速地化学沉积,制备出具有核壳结构的Fe/Al微纳米复合粒子.将该复合粒子中的Al核用盐酸溶蚀后得到由纳米Fe粒子组成的空心球壳.利用SEM、EDS、XRD、BET和TG/DSC对产物进行了相应地表征,结果表明,微米Al核表面被一层粒径约为30～60nm的Fe纳米粒子致密包覆,Fe/Al复合粉体的比表面积达到11.993m2/g较包覆前的1.082m2/g增加了11倍,且Fe/Al微纳米复合粉体与O2反应的活性明显高于原料Al粉.     

Ni-纳米Al2O3复合镀层结构和耐磨性能研究

采用复合电镀技术通过向电镀溶液中加入平均粒度为90nm的Al2O3粉,在Ni基材上制备了Ni-纳米Al2O3复合镀层,应用扫描电镜(SEM)、X射线衍射(EDAX)及透射电镜(TEM)等手段对复合镀层的表面形貌和结构进行了表征,并通过试验考察了镀层的磨损性能.结果表明,纳米Al2O3颗粒均匀分布在Ni纳米晶中;纳米Al2O3颗粒的加入不仅细化了基体Ni的晶粒尺寸,而且还具有弥散强化作用,从而提高了Ni-Al2O3纳米复合镀层的硬度和耐磨性能.     

感应加热辅助自蔓延高温合成NiAl金属间化合物的组织与性能

目前,关于感应加热电磁场对Ni/Al粉末混合物加热机制以及原料粒度对合成产物微观形貌和性能的影响报道较少。采用电磁感应加热的方式对Ni粉和Al粉压坯进行点火触发自蔓延合成反应,生成Ni Al金属间化合物。利用XRD、SEM、EDS、纳米压痕等测试技术分析了生成物的相组成、微观结构和力学性能。结果表明:在原料中Al粉的粒径足够大时,电磁感应加热辅助自蔓延合成Ni Al金属间化合物能够实现全液相合成Ni Al单相,持续加载的电磁场、较大的线圈电流可能会抑制晶粒的长大,提高合成产物的力学性能。     

机械化学合成Ni2Al3/Al2O3去合金化制备Raney-Ni/Al2O3复合粉体

以NiO粉和Al粉为原料,采用机械球磨诱发化学反应制备了Ni_2Al_3/Al_2O_3复合粉体。利用X射线衍射仪(XRD)和附带能量色散谱仪(EDS)的扫描电子显微镜(SEM)对复合粉体球磨过程中的固态反应过程、表面形貌进行表征。将Ni_2Al_3/Al_2O_3复合粉体用浓度为20%的NaOH溶液腐蚀2h,可得到纳米晶结构的Ni/Al_2O_3复合粉体。利用XRD和TEM对其物相和结构进行了表征。结果表明,球磨1h后混合粉末仍为NiO粉和Al粉,球磨3h后NiO粉和Al粉在机械力的作用下反应形成Ni_2Al_3和Al_2O_3粉体,机械力诱发的NiO和Al之间的反应属于突发型反应,继续球磨10h后形成Ni_2Al_3/Al_2O_3复合粉体。Ni_2Al_3/Al_2O_3复合粉体在70℃、质量比为20%NaOH溶液中刻蚀2h,可获得Ni/Al_2O_3复合粉体。     

化学镀法制备纳米Cu/Al复合粉末

为了改善超细铝粉的表面易氧化问题和微米级铝粉对推进剂的热分解催化作用不明显现象,以对推进剂具有良好催化作用的纳米Cu包覆金属Al表面.采用化学镀铜法对微米级铝粉表面进行镀覆,制备出纳米Cu粒子在超细Al颗粒表面包覆完整的Al-Cu核壳式复合粉末,并利用正交实验优化镀液组分及镀覆工艺条件.利用XRD、SEM、EDX等仪器,对复合粉末的形貌、物相结构及表面成分进行分析,结果表明铝粉表面包覆一层致密的纳米铜层,这种纳米层是由粒度约为18.83nm的晶态析出的纳米铜组成.     

The Analysis and Growth Mechanism of Core/Shell-type Ni/MnO Nanoparticls

以Ni和MnO2微米粉为原料,采用直流电弧等离子法在氢--氩混合气氛中合成了MnO包覆Ni纳米复合粒子.用XRD、TEM、TG--SDTA等方法分析了纳米粒子的相组成、形貌和热稳定性.结果表明: Ni/MnO 复合纳米粒子具有一致的“核/壳”微结构,尺寸分布在100--120 nm范围. 核和壳分别为Ni和MnO相.根据定量氧辅助V--L--S机制, Ni纳米核在复合粒子生长过程中的催化作用,是“核/壳”结构形成的重要因素.     

复合造孔技术制备超低密度多孔金块材

以超细球形Al粉为模板,通过化学镀在其表面包覆镀Au,制备出Al/Au核壳结构的复合粉末,利用放电等离子烧结(SPS)技术使镀Au层与基体铝粉表层实现合金化,并制备出具有Al/Al-Au合金核壳结构的前驱体块材,随后采用两步法腐蚀除去核壳结构中的Al核并在其表层实现选择性地除去Al-Au合金层中Al的去合金化反应,得到多孔金块材.利用XRD、SEM、EDS研究了镀覆工艺对Al粉模板表面镀Au效果的影响及烧结、腐蚀过程中物相及化学成分的变化规律.结果表明,活化处理和还原剂种类对Al粉表面的镀覆效果有重要影响,制备的块体多孔金由纳米级孔径(80～120nm)和微米级孔径(1～10μm)两级孔径结构构成,微观组织结构均匀,密度低达0.39g/cm3,孔隙率为98％.     

Ni／MnO纳米复合粒子的生长机制

以Ni和MnO2微米粉为原料,采用直流电弧等离子法在氢-氩混合气氛中合成了MnO包覆Ni纳米复合粒子.用XRD、TEM、TG-SDTA等方法分析了纳米粒子的相组成、形貌和热稳定性.结果表明:Ni/MnO复合纳米粒子具有一致的"核/壳"微结构,尺寸分布在100-120nm范围.核和壳分别为Ni和MnO相.根据定量氧辅助V-L-S机制,Ni纳米核在复合粒子生长过程中的催化作用,是"核/壳"结构形成的重要因素.     

Cold model for process of a Ni-aluminide/steel clad pipe by a reactive centrifugal casting method

A novel method (reactive centrifugal casting method) to fabricate a Ni-aluminide/steel clad pipe has been proposed. Ni powder was placed on a spinning steel pipe, and Al liquid was poured into the steel pipe. The Al liquid and Ni powder exothermically reacted and produced a composite layer consisting of Ni-aluminides on the inner surface of the steel pipe. The heat generated by the exothermic reaction melted the inner surface of the steel pipe and bonded the composite layer to the steel. However, during the process, the Ni powder moves along the flow of the Al liquid. In this study, in order to obtain a better understanding of the Ni powder motion in the spinning steel pipe, a cold model centrifugal casting is employed. We focus on the effects of the angle between the spinning and horizontal axes on the type of centrifugal casters, because it is difficult to obtain the same data by the proper experiments.     

挤压铸造法制备可变形SiCP/Al复合材料的组织与性能

通过在SiC颗粒预制块中加入铝粉的方法制备了颗粒含量可控的SiC颗粒预制块,并用挤压铸造法制备了可变形SiC_P/Al复合材料。通过对颗粒体积含量为25%的SiC_P/Al复合材料进行热挤压变形,研究了挤压变形的可行性及其对复合材料组织与性能的影响规律。实验结果表明,用本文中提出的新工艺制备的25vol%SiC_P/Al复合材料可以成功地进行挤压比为25∶1的热挤压变形,并且热挤压变形可以明显提高复合材料的强度、刚度和塑性。     

粉末热压成形工艺对WCp/2024Al复合材料力学性能的影响

采用真空热压方法制备了WC颗粒增强2024铝基复合材料(WCp/2024Al),并利用XRD,SEM,拉伸性能测试等检测手段研究了复合材料的热压温度和WC颗粒尺寸对WCp/2024Al复合材料力学性能的影响.结果表明,热压温度是控制复合材料发生界面反应的关键因素之一,并且界面反应所生成的反应产物导致复合材料的强度和塑性...     

Corrosion resistance of electrodeposited Ni–Al composite coatings on the aluminum substrate

Ni matrix–Al particle composite coating was adopted via sediment co-deposition (SCD) method on the zincate coated aluminum substrate. Surface morphology was investigated by scanning electron microscopy (SEM). The electrochemical behavior of the coatings was studied by polarization potentiodynamic test in 3.5 wt.% sodium chloride using a three electrode open cell. The effect of the electroplating parameters on the Al co-deposition was studied. Maximum of 22 wt.% Al particles were deposited in the coating. It was found that the zincate coating plays an important role in improving the nickel layer adherent. Furthermore, incorporation of aluminum particles in Ni matrix refined the Ni crystal coatings. However, polarization curves shifted to negative potentials and corrosion rate is decreased.     

机械球磨法制备Ti3SiC2 / Al 纳米复合材料

研究了用微米级Ti₃SiC₂ 陶瓷颗粒与Al 粉复合球磨制备纳米复合材料的工艺过程。结果表明, 在其他实验参数相同的条件下, 不同材质的磨球对陶瓷颗粒的细化作用差异很大。采用氧化锆磨球可以使Ti₃SiC₂ 的颗粒更好地细化且均匀分散在Al 基体中, 而用钢球和玛瑙球则易产生混合粉的团聚。用氧化锆球进行球磨后的复合粉在550 ℃的温度及20 MPa 的压力下成功地制备了组织成分均匀的大块纳米复合材料。与同成分的非纳米材料相比, Ti₃SiC₂ / Al 纳米复合材料的硬度从HV60 提高到HV80 , 强度则从110 MPa 提高到150 MPa 。      

Microstructure,Properties and Wear Behaviors of (Ni_3Al)_p Reinforced Cu Matrix Composites

Pure copper and its composites reinforced with Ni 3 Al particles were produced by powder metallurgy(PM).Ni 3 Al powders were produced by mechanical ball milling from vacuum arc melted compounds.The Ni 3 Al powders were characterized by X-ray diffraction(XRD).The microscopy examinations revealed that the Ni 3 Al particles were distributed uniformly in the matrix.The effects of the particle fraction on the density,electrical conductivity,strength and dry sliding wear resistance of composite were investigated.It was found that the density and electrical conductivity of the composites decrease while the compression yield strength and wear resistance of composites increase with an increase in the particle fraction.The dry sliding wear tests were performed with pin-on-disk geometry.After sliding wear tests,the worn surfaces were examined by scanning electron microscopy(SEM) equipped with an energy dispersive X-ray spectrometer(EDS).Results have shown that the wear mechanism is oxidative and adhesive.     

Synthesis of uniformly dispersed carbon nanotube reinforcement in Al powder for preparing reinforced Al composites

In order to obtain homogeneously dispersed carbon nanotube (CNT) reinforcement with well structure in Al powder, a novel and simple approach was developed as a means of overcoming the limits of traditional mixing methods. This process involves the even deposition of Ni catalyst onto the surface of Al powder by impregnation route with a low Ni content (0.5 wt.%) and in situ synthesis of CNTs in Al powder by chemical vapor deposition. The in situ synthesized CNTs with well-crystallized bamboo-like structure in the composite powders can obviate the reaction with Al below 1000 °C. The feasibility of fabricating CNT/Al composites with high mechanical properties using the as-prepared composite powders was proved by our primary test, which indicated that the compressive yield stress and elastic modulus of 1.5 wt.%-CNT/Al composites synthesized by hot extrusion are 2.2 and 3.0 times as large as that of the pure Al matrix.     

Reactive hot pressing of Al2O3-Ni composites

Reactive hot pressing has been used to form Al₂O₃-Ni composites from Al and NiO. The effect of attrition milling on the precursor powder and subsequent composite formation was examined. The surface area, phase assemblage, reaction temperature, and morphology of precursor powders were characterized as a function of milling time, which ranged from 0 (unmilled) to 480 min (8 hrs). During milling, particle surface area increased from less than 1 to more than 11 m²/g as the size of the Al and NiO particles decreased. At the same time, the temperature at which Al and NiO reacted to form Al₂O₃ and Ni decreased from more than 1000°C to around 600°C. Formation of Al₂O₃ or Ni during milling was not detected, regardless of time. Precursor milling time also affected the morphology and phase assemblage of composites produced by reactive hot pressing. Composites formed from unmilled powders contained a small amount of unreacted NiO and had a Ni ligament size greater than 10 m. The composite forming reaction went to completion when powders milled for one hour or more were hot pressed. Based on microstructural evidence and analogy to similar reactions, it appears that the composite forming reaction proceeds by Al diffusing into and reacting with NiO.     

Processing and thermal properties of Al/AlN composites in continuous solid–liquid co-existent state by spark plasma sintering

Aluminum nitride-particle-dispersed aluminum–matrix composites were fabricated in a unique fabrication method, where the powder mixture of AlN, pure Al and Al–5 mass%Si alloy was uniquely designed to form continuous solid–liquid co-existent state during spark plasma sintering (SPS) process. Composites fabricated in such a way can be well consolidated by heating during SPS processing in a temperature range between 798 K and 876 K for a heating duration of 1.56 ks. Microstructures of the composites thus fabricated were examined by scanning electron microscopy and no reaction product was detected at the interface between the AlN particle and the Al matrix. The relative packing density of the Al/AlN composite was almost 100% when volume fraction of AlN is between 40% and 60%. Thermal conductivity of the composite was higher than 180 W/mK at an AlN fraction range between 40 and 65 vol.%, approximately 90% of the theoretical thermal conductivity estimated by Maxwell–Eucken’s model. The coefficient of thermal expansion of the composite falls in the upper line of Kerner’s model, indicating strong bonding between the AlN particle and the Al matrix in the composite.