氟化铝对氧化铝烧结性能的影响

介绍了ＡｌＦ３的加入对烧结Ａｌ２Ｏ３的体积密度、气孔率的影响,以及ＡｌＦ３对板状氧化铝形成的作用     

Effect of mineralizers on the sintering process and on the properties of clays

Translated from Steklo i Keramika, No. 5, pp. 15–16, May, 1988.     

Effect of carbon contamination on the sintering of alumina ceramics

The present work aimed with the carbon contamination in alumina ceramics and its influence on sinterability of alumina in low vacuum and atmospheres of argon and nitrogen. The commercially available alumina was coated with carbon and sintered at different atmospheres to investigate the effect of carbon presence on alumina sintering behaviour. The sintering conditions were: heating/cooling rates 5 °C/min and 1.7 °C/min until the maximum temperature of 1400 °C and a dwell time of 2 h. The microstructure of the samples was investigated from fracture and surface, prior to polishing, chemical or thermal etching. The non-densified (porous) surface layer was found in the samples sintered in nitrogen and vacuum, however, sintering in argon atmosphere showed a negligible effect on the surface. The core of investigated specimens exposes a transgranular/intergranular fracture mode and is dense in all cases. In the case of vacuum sintering, the strong carbon diffusivity was also noticeable by the dark grey color of the samples. Interestingly, the formation of aluminium nitride took place during sintering of carbon coated alumina samples in a nitrogen atmosphere at 1400 °C. The thickness of the reactive porous layer was approximately 15 μm beneath the surface. Such a porous layer is inappropriate to the desired features of final ceramic products. Presented results lead to better understanding of the sintering behaviour of ceramic and to suitable selecting of the set-up by densification conditions.     

Effect of sintering temperature on functional properties of alumina membranes

Supported membranes were prepared from different submicron alumina powders. The evolution of pore size, hardness and permeability were monitored after sintering the films at temperatures ranging from 1000 to 1400 °C. These functional properties and the microstructure of the films were compared with the free-standing membranes. Sintering at temperature range from 1000 to 1200 °C maintained the narrow, monomodal pore size distribution of the supported membranes. The effect of sintering temperature on the hardness of the membranes was weak. The permeability was also independent on the sintering temperature. When sintering temperature was raised up to 1300 and 1400 °C, the pore size increased significantly and distribution was changed to bimodal containing fraction of large pores. The hardness of the membranes increased while significant densification was not observed. Permeability increased due to the large pore size and the high porosity. In sintering of the free-standing membranes pore size remained almost unchanged, density increased when sintering temperature was raised, hardness was dependent on the density and permeability decreased continuously. The substrate did not have effect on the grain growth, which was dependent on the sintering temperature. Evolution of the properties of the free-standing membranes suggests local densification. The rigid substrate restricts the sintering shrinkage leading to densification of small areas. This local densification opens large flow channels between agglomerates. This increases the pore size, broadens the pore size distribution and increases the permeability. The macroscopic densification of the film is small.     

Effect of green compact structure on the sintering of alumina

The effect of particle agglomeration on sintering has been studied by slipcasting suspensions with pH values ranging from 2 to 11. The rate of densification has been found to depend on the degree of agglomeration. Complete dispersion of alumina primary particles has not been attained through adjustment of pH of suspensions, and agglomerates also remained in the best-dispersed suspension. Elimination of the agglomerates by sedimentation lowered the densification temperature of slip-cast compacts. The grain size-density curve is a function of temperature. High-density and small-grained sintered bodies were obtained by low-temperature long-time firing.     

改性活性氧化铝除氟性能研究

通过静态实验,研究了改性活性氧化铝(MAA)对F-的吸附性能,考察了吸附时间、改性活性氧化铝的用量对除氟性能的影响,并与新型除氟树脂的除氟性能进行了比较.研究结果表明:活性氧化铝的用量为4 g时,除氟效率最高,为94.57%;活性氧化铝与含氟水的最佳接触时间为3 h;MAA在较低用量(＜4 g)时,除氟效率不如除氟树脂高,但是在较高用量(≥4 g)下,MAA则高于树脂的除氟效率.     

复合烧结剂对高铝质干式料烧结性能的影响

以粒度3～5mm,1～3mm,≤1mm,≤0.088mm的高铝矾土为主要原料,以粒度≤0.1mm的硼酸(H3BO3>99.6%)、粒度≤0.05mm的粘土、粒度≤0.1mm的钾长石和粒度≤0.1μm的硅灰(SiO2>90%)为复合烧结剂,按m(骨料)∶m(细粉)=65∶35的配比配料。将混合料在陶瓷模具中手工捣打成型,将成型好的试样分别在600℃、700℃、800℃、900℃和1000℃下均保温2h后脱模。测量热处理后各试样的耐压强度和显气孔率;采用XRD分析了试样的物相组成。结果表明:复合烧结剂中钾长石和硼酸在中温、低温下具有良好的烧结作用,在700～800℃热处理后,试样耐压强度和显气孔率明显增加。硼酸含量为2%的试样,在800～1000℃热处理后,显气孔率增幅较大。添加硅灰可以降低钾长石烧结温度;而复合烧结剂中的粘土在中温、低温下不利于干式料的烧结,低于800℃热处理后的试样,耐压强度和显气孔率没有随粘土含量增加而变化;900～1000℃热处理后的试样,耐压强度随粘土含量的增加而降低,显气孔率增加不大。     

Effect of diopside addition on sintering and mechanical properties of alumina

In this paper, diopside was introduced in alumina as a sintering aid and fine structural alumina matrix ceramic materials were fabricated by pressureless sintering. The relative density, hardness, fracture toughness and bending strength of the new fabricated composites were measured. Tribological tests were carried out at a given rotation speed of 160 rpm and in a normal load ranged from 50 to 200 N. The experiment results show that the introduction of diopside can enhance densification rate, which may contribute to the improvement in mechanical properties and result in enhanced wear resistances. The effects of diopside on mechanical properties and microstructures of fine structural alumina matrix ceramic materials were analyzed and discussed.     

Effect of MgO addition and sintering parameters on mullite formation through reaction sintering kaolin and alumina

Abstract

In the present work, the influence of MgO addition and sintering parameters on the formation and densification of mullite was investigated. The morphology of powders and the microstructure of the sintered samples were characterised by means of a scanning electron microscope. X-ray diffraction was used to characterise phases formed in sintered samples. The density of sintered samples was measured using a densimeter and quantified according to the Archimedes principle. MgO was added at 1, 2, 3, 4, 5 and 6 wt-% to kaolin and alumina and the powders were ball milled for 5 h then uniaxially compacted at 75 MPa and finally sintered at 1500, 1550, 1600 and 1650°C for 2, 4, 6 and 8 h. It was found that addition of MgO not only affected mullite formation but also promoted grain growth. For samples containing 0, 1 and 2 wt-%MgO only mullite was formed. While, in addition to mullite, Al₂O₃ was present in sample containing 3 wt-%MgO. At higher MgO content (4, 5 and 6 wt-%), three phases, i.e. mullite, Al₂O₃ and spinel, were formed. Addition of 1 wt-%MgO increased the density of all samples for all sintering times and higher densities corresponded to higher sintering temperatures. At higher MgO content, higher temperatures led to lower densities and lower temperatures led to higher densities for almost all sintering times.     

Effect of compaction on the sintering of borosilicate glass/alumina composites

The effect of initial compaction on the sintering of borosilicate glass matrix composites reinforced with 25 vol.% alumina (Al₂O₃) particles has been studied using powder compacts that were uniaxially pressed at 74, 200 and 370 MPa. The sintering behaviour of the samples heated in the temperature range 850–1150 °C was investigated by density measurement, axial and radial shrinkage measurement and microstructural observation. The density of the sintered composites increased continuously with temperature for compacts pressed at 74 MPa, while for compacts pressed at 200 and 370 MPa it reached the maximum value at 1050 °C and at higher temperatures it decreased slightly due to swelling. The results showed anisotropic shrinkage behaviour for all the samples, which exhibited an axial shrinkage higher than the radial shrinkage, and the anisotropic character increased with the initial compaction pressure.     

Reducing the sintering temperature of aluminous porcelain in the presence of mineralizers

Translated from Steklo i Keramika, No. 11, pp. 20–22, November, 1989.     

Effect of halide mineralizers on monodisperse spherical zircon powders

Zircon has been widely applied in various traditional and emerging fields due to its distinct physiochemical advantages while monodisperse spherical zircon (MSZ) powders hitherto have not been explored for the tremendous challenges in the control of zircon crystallization and growth. Herein, systematic investigations are presented to reveal the paramount role of halide mineralizers upon the crystallization and growth of MSZ powders synthesized under highly acidic hydrothermal environments (pH <0). A formation mechanism is revealed revolving around the complexation of central Zr⁴⁺ with the Lewis basic ligand, fluorine, which forms the F-containing species of [(OH)_1–y·R_y] (R = F, Cl) to replace Zr and generates Zr-deficient zircons as (ZrO₄)_1-xSi[(OH)_1-y·R_y]_4x. This finding differs much from conventional views on common fluoro-hydroxylated hydrothermal zircons, which were generally regarded as Si-deficient silicates from the substitution of fluoro-hydroxyls for the [SiO₄] tetrahedra. A parameter, K_r=4xy, is first proposed as an index to evaluate the stability of hydrothermal zircons. The MSZ powders demonstrate superb thermal stability at high temperature, superior photo-reflectance, and thermal insulation over normal zircons, promising attractive prospects to extend zircon applications.     

Nitrogen pressure effects on non-isothermal alumina sintering

The densification of a fine grained pure alumina powder was studied during gas pressure sintering. Different nitrogen pressures were applied during non-isothermal sintering runs up to final temperatures between 1150 °C and 1650 °C. Densification, porosity and microstructures have been investigated. A fine alumina powder presents a densification delay during nitrogen pressure sintering mainly due to the gas pressure effect at the beginning of the sintering. The main results of this work concern the influence of nitrogen pressure on non-densifying mechanisms and microstructural evolution, which only depends on densification rate.     

Transparent alumina by vacuum sintering

Alumina windows transparent in IR range and translucent in UV range were obtained by high vacuum sintering (～10^–6 mbar). To determine the influence of the atmosphere on grain growth, a sintering kinetics and intragranular porosity studies have been performed for samples sintered in air and in high vacuum atmospheres. It has been established that by using high vacuum sintering instead of the conventional one in air, alumina compacts with lower grain size, less impurities in grain boundaries and less quantity of intragranular pores were obtained. It has been proven that high vacuum sintering allows to reach high densities (>99%th) without exaggerated grain growth (d₅₀ < 1 μm). Finally, strong correlation between microstructure and light transparency has been found and consequently it can be concluded that vacuum sintering clearly enhances the optical properties of alumina.     

Influence of magnesia on sintering stress of alumina

The sintering stress and the densification of MgO-doped Al₂O₃ were measured with a self-loading apparatus and a thermomechanical analyzer, respectively. The densification started at 950 °C and finished at about 1450 °C. The measured surface tensions were 0.7–0.8 N m⁻¹ in the intermediate sintering stage but drastically decreased to 0.2 N m⁻¹ in the final stage of sintering.     

Effect of fluoride additive on the mechanical properties of hydroxyapatite/alumina composites

The effect of fluoride additives on the mechanical properties of hydroxyapatite/alumina composites was investigated. When MgF₂ (5 vol%) was added to hydroxyapatite/alumina composites, the decomposition of hydroxyapatite was suppressed due to the substitution of F⁻ for OH⁻ in the crystal structure. Comparing two additives, such as MgF₂ and CaF₂, MgF₂ showed much more effective for the suppression of phase decomposition in the hydroxyapatite/alumina composites due to the enhanced substitution of F⁻ for OH⁻. In the case of MgF₂ addition, a relatively high-mechanical properties (flexural strength: ∼170 MPa; Vickers hardness: ∼7 GPa) was obtained compared to MgF₂-free composites.     

Constrained sintering of alumina stripe patterns on rigid substrates: Effect of stripe geometry

The sintering behaviour of alumina stripes deposited on sapphire substrates by micromolding in capillaries – a soft lithographic method – with lateral dimensions from 10 to 500 μm and thicknesses between 7 μm and 32 μm was studied. Unlike in continuous films, the lateral sintering strain is not negligible, thus reducing the constraint imposed by the substrate. Lateral shrinkage depends on the stripe width and thickness. The degree of constraint exerted on alumina stripes by a rigid sapphire substrate was investigated by comparing the lateral and vertical strains and is found to be dependent on stripe geometry. The formation of a delaminated, highly dense edge zone was observed at the free boundaries. Its influence on overall densification and local density distribution depends on its extension compared to the total film width. A gradient in local density was found that varied both with stripe thickness and width as predicted by finite element and discrete element simulations.     

Effect of manganese addition on sintering behavior and mechanical properties of alumina toughened zirconia

The effect of MnO₂ additives on the sintering behavior and mechanical properties of alumina-toughened zirconia (ATZ, with 10 vol% alumina) composites was investigated by incorporating different amounts of MnO₂ (0, 0.5, 1.0, and 1.5 wt%) and sintering at various temperatures ranging from 1300 to 1450 °C. The addition of MnO₂ up to 1.0 wt% improved the sintered density, hardness, flexural strength, and fracture toughness of the composite. However, the addition of 1.5 wt% MnO₂ degraded the relative density, hardness, and flexural strength of the composite due to the transformation of the ZrO₂ phase from tetragonal to monoclinic and grain coarsening. Optimal results were obtained with 1.0 wt% MnO₂ and sintering at 1450 °C, which improved the mechanical properties (hardness: 13.5 GPa, flexural strength: 1.2 GPa, fracture toughness: 8.5 MPa m^1/2) and lowered the sintering temperature compared to the conventional sintering temperature of ATZ composites (1550 °C). Thus, the ATZ composite doped with MnO₂ is a promising material for structural engineering ceramics owing to its improved mechanical properties and lower sintering temperature.