Effect of physico-chemical and operating conditions on the growth and activity of Acidithiobacillus ferrooxidans in a simulated heap bioleaching environment

Recent understanding of microbial retention within heap bioleaching systems has highlighted the importance of quantifying microbial growth and activity in both the bulk flowing solution and in the ore-associated phases. Typically, industrial heap bioleaching operations report variations in process conditions such as inoculum preparation and concentration and elevated copper concentrations in the recycled irrigation solution. In this paper, a mini-column reactor system containing pre-constructed and agglomerated, low-grade ore samples representing grab samples from a larger heap, were used to investigate the effect of a selection of physico-chemical and operating conditions on microbial growth, colonisation and substrate utilisation kinetics, considering both the planktonic and sessile populations of Acidithiobacillus ferrooxidans. The factors studied included inoculum size, inoculum cultivation conditions, availability of ferrous iron in the bulk flowing solution and copper concentration in the bulk flowing solution. The microbial population in the interstitial phase, i.e. associated with, but not bound to, the ore, remained the most abundant within the heap under all physico-chemical conditions considered. A comparison of the tests with different inoculum sizes found that a smaller inoculum size resulted in an increased delay in microbial growth and ferrous iron oxidation, but similar apparent maximum specific growth rates and iron oxidation rates. In contrast to the microbial culture grown on pyrite, a delay in microbial activity was observed for the culture grown on ferrous iron. However, greater microbial cell densities were reached, in the interstitial and attached phases compared with the pyrite-grown culture. The introduction of 6 g L⁻¹ cupric ions into the feed solution containing 0.2 g L⁻¹ ferric iron resulted in decreased microbial growth rate in the interstitial phase but not in the attached phase. Where the pyrite culture was pre-exposed to cupric ion, the microbial growth rate in the interstitial and attached phases was significantly enhanced. Nevertheless, the presence of cupric ion in the irrigation solution resulted in a decrease in microbial ferrous iron oxidation rate, irrespective of pre-culture conditioning. This study emphasises the important role played by the stagnant interstitial phase during the colonisation of a low-grade heap, particularly under adverse conditions for microbial growth and activity. It also highlights the role of inoculum culture conditions on the potential trade-off between increased heap colonisation and increased lag periods in microbial activity during heap start-up.     

A study of atmospheric acid leaching of a South African nickel laterite

Nickel and cobalt acid leaching from a low-grade South African saprolitic laterite using sulphuric acid was studied. Ore characterisation was performed by XRD and XRF. Batch agitation leaching tests were conducted at atmospheric pressure investigating main parameters: particle size and percent solids at 25 °C and 90 °C. Ore characterisation showed that the ore is a saprolitic laterite with nickel present in lizardite. Leaching tests showed that nickel and cobalt could be leached from the ore at atmospheric pressure. Nickel was found to be more leachable from the coarser −106 + 75 μm fraction, with 98% Ni being extracted at 90 °C after 480 min. Cobalt was not favoured by variation in particle size and increased percent solids. Increasing ore percent solids improved nickel extraction at 25 °C however at 90 °C extraction decreased due to a diffusion layer build-up as a result of amorphous colloidal silica. The co-dissolution of magnesium and iron was elucidated. Nickel leaching data at increased temperature and percent solids fit the shrinking core model equation, k_dt = 1−2/3x − (1 − x)^2/3 showing that nickel leaching reaction was diffusion controlled under the set conditions.     

Selective pressure leaching of Fe (II)-rich limonitic laterite ores from Indonesia using nitric acid

The selective extraction of nickel and cobalt over iron from an Indonesian limonitic laterite was investigated using nitric acid pressure leaching (NAPL). The mineralogical analysis showed that the major minerals were goethite and magnetite, and the content of the divalent iron was as high as 7.06%. Nickel and cobalt were mainly distributed in these two minerals; however, the distribution was non-uniform. A series experiments were conducted to examine the basic parameters and propose the optimal conditions for the extraction. When the ore was treated via HPAL under the optimal condition, the extracted nickel and cobalt were less than 75%, and the iron concentration in the leach liquor was over 12.5 g/L. By contrast, over 85% of nickel and cobalt were extracted and about 1.8 g/L iron was achieved using NAPL. The loss of nickel and cobalt can be mainly attributed to the undissolved magnetite and manganese minerals. The leaching process of NAPL is a dissolution–oxidation–precipitation mechanism, and in this process nitric acid acts as both a lixiviant and an oxidant. The formation of hematite results in a low iron concentration in the leach liquor without oxygen injected. Meanwhile, the oxidation and the precipitation of dissolved divalent iron results in a calculated savings in acid consumption of about 120 kg nitric acid per ton of ore can be obtained, which is equal to over 93 kg of sulfuric acid per ton of ore. Moreover, lower residual acid (20 g/L nitric acid) is a significant advantage of NAPL. The iron residues had a high iron content (>56 wt%) with no sulfur, making it suitable as raw materials for ironmaking.     

Dissolution and passivation mechanisms of chalcopyrite during bioleaching: DFT calculation,XPS and electrochemistry analysis

In this work, density functional theory (DFT) calculation, X-ray photoelectron spectroscopy (XPS) and electrochemistry analysis were carried out to investigate the dissolution process and passivation mechanisms of chalcopyrite in the presence of sulfur and iron oxidizing microorganisms. Both DFT calculation and XPS analysis indicated that the formula of chalcopyrite should be Cu + Fe³ + (S²⁻)₂. Disulfide (S₂²⁻) and polysulfide (S_n²⁻) can be easily formed on the surface of chalcopyrite due to the surface reconstruction. The dissolution process of chalcopyrite in bioleaching was mainly dependent on redox potential. Chalcopyrite was predominantly directly oxidized to polysulfide when redox potential was lower than about 350 mV vs. Ag/AgCl and resulted in low dissolution rate. When redox potential was in the range of about 350–480 mV vs. Ag/AgCl, chalcopyrite was mainly transformed to intermediate species of Cu₂S rather than polysulfide, thus resulting in high dissolution rate. When redox potential was higher than about 480 mV vs. Ag/AgCl, chalcopyrite was principally directly oxidized to polysulfide which caused the passivation of chalcopyrite. Finally, a model of dissolution and passivation mechanisms of chalcopyrite in the presence of sulfur and iron oxidizing microorganisms was provided.     

Copper leaching from waste electric cables by biohydrometallurgy

This study examines the leaching of copper from waste electric cables by chemical leaching and leaching catalysed by Acidithiobacillus ferrooxidans in terms of leaching kinetics and reagents consumption. Operational parameters such as the nature of the oxidant (Fe³⁺, O₂), the initial ferric iron concentration (0–10 g/L) and the temperature (21–50 °C) were identified to have an important influence on the degree of copper solubilisation. At optimal process conditions, copper extraction above 90% was achieved in both leaching systems, with a leaching duration of 1 day. The bacterial leaching system slightly outperformed the chemical one but the positive effect of regeneration of Fe³⁺ was limited. It appears that the Fe²⁺ bio-oxidation is not sufficiently optimised. Best results in terms of copper solubilisation kinetics were obtained for the abiotic test at 50 °C and for the biotic test at 35 °C. Moreover, the study showed that in same operating conditions, a lower acid consumption was recorded for the biotic test than for the abiotic test.     

Impact of organic carbon on the leachability of vanadium,manganese, iron and molybdenum from shale residues

From 1942 to the 1966, oil was produced by pyrolysis of shale, in Kvarntorp, Sweden. This generated some 40 million m³ of metal rich pyrolyzed shale and discarded fines that were piled on site with its original metal content almost intact. The present study focuses on the leaching of vanadium, manganese, iron and molybdenum from fines after addition of wood chips and steel slag, in outdoor 1 m³ reactor systems at low liquid to solid ratio, in order to evaluate the potential environmental impact and recovery of the elements from the leachates. Seasonal variations were observed, with increased leaching during peak summer. For vanadium and molybdenum, high addition of wood chips decreased the leaching, probably due to adsorption. Manganese showed the opposite behavior while leaching of iron was almost independent of the amount of wood chips. Depending on the systems, up to 2200 μg L⁻¹ vanadium, 90 μg L⁻¹ molybdenum, 25 mg L⁻¹ manganese and 500 mg L⁻¹ iron was found in the aqueous phase. Applied to the 40 million m³ pile, the annual leaching of those elements may reach 14 ton, 0.6 ton, 200 ton and 2400 ton, respectively.     

Investigating heap bioleaching: Effect of feed iron concentration on bioleaching performance

This paper describes an investigation into the effect of iron concentration in the leach solution on the bioleaching of a low grade copper ore, where chalcopyrite was the dominant copper sulphide. The concentration of dissolved iron is primarily controlled by pH and the relative proportion of ferric to ferrous iron, with significant jarosite precipitation occurring above pH ≈ 1.8 in a highly oxidised system. The solution pH may be increased by the dissolution of acid soluble gangue and when iron oxidation is significantly higher than sulphur oxidation. The study was approached using two experimental systems. In the former, the leach solution was recycled through an ore bed of low aspect (reactor height divided by diameter) ratio for a portion of the experiment. During the recycle phase, no acid was added to the system and acid consumption by gangue material led to a pH increase (1.6–2.2). The resulting jarosite precipitation reduced soluble iron from 2.5 g/l to less than 250 mg/l. Copper recovery decreased, but not in proportion to the decrease in iron. This was partly attributed to adsorption on, or entrainment within, the jarosites. To study the effect of reduced iron concentration on leach performance under more controlled conditions, bioleaching was performed in packed bed column reactors with feed iron concentrations ranging from 5 g/l to 200 mg/l. Observations indicated an initial decreased rate of copper liberation with reduced iron concentration in the feed. The relationship between available Fe³⁺ concentration and copper liberation was not proportional. However, with time, the liberation of copper became independent of iron concentration in the percolation liquor. Further, the specific rate of copper liberation was consistently below the theoretical value on a basis of ferric iron concentration. The highest values of copper liberation were reported at the lowest iron concentrations. In summary, while increased iron concentration in solution may enhance the initial rate of leaching, mineral availability appears to dominate CuFeS₂ leach kinetics through the majority of the leach. Furthermore, high iron concentrations in solution aggravate jarosite formation with concomitant retention of copper in the ore bed.     

Post-regrind selective depression of pyrite in pyritic copper–gold flotation using aeration and diethylenetriamine

The present study investigates the effect of aeration and diethylenetriamine (DETA) on the selective depression of pyrite in a porphyry copper–gold ore, after regrinding (at grind sizes, d₈₀ = 38 and 8 μm) with respect to Au recovery and grade using oxygen demand tests, flotation, QEMSCAN, X-ray spectroscopy (XPS) and EDTA extraction analysis. It was found that pyrite depression increases after aeration and with decreasing grind size. This was observed to be due to the markedly higher oxygen consumption rate of pyrite at the 8 μm (kla = 0.10 min⁻¹) than at the 38 μm grind size (kla = 0.02 min⁻¹). The addition of DETA improved pyrite depression (9% with aeration only versus 39% with aeration + DETA) at the 38 μm grind size. Gold and copper flotation recovery followed pyrite recovery for the two grind sizes using XD5002 in the presence of air and DETA.The surface analysis (XPS and EDTA extraction) revealed that the significant pyrite depression at the 8 μm grind size was due to increased amount of surface iron oxides, oxy-hydroxides (FeO/OH), sulphate species and increased liberation of mineral phases (QEMSCAN analysis), whilst the poorer pyrite depression at the 38 μm grind size was due to insufficient liberation of mineral phases and the persistence of activating Cu on the pyrite surface. The addition of DETA increased pyrite depression at the coarser grind size due to a significant reduction in Cu(I)S and increased Cu(II)O species, correlating with the flotation results of pyrite under this test condition. Two-stage copper and pyrite flotation, followed by Au cleaning after regrinding to 38 μm grind size, under high pH or aerated condition is proposed as the recommended route to optimise Au flotation.     

The effect of redox control on the continuous bioleaching of chalcopyrite concentrate

A continuous bioleaching process was developed for the dissolution of chalcopyrite concentrate with electrochemically redox control. Therefore, using a flotation concentrate containing 46% chalcopyrite and 23% pyrite, bioleaching tests were carried out at 47 °C with 15% pulp density under controlled and uncontrolled redox conditions. To increase the copper recovery in contrast to the conventional bioleaching (∼39.62%), the effect of redox potential on the chalcopyrite bioleaching was investigated by electrochemically controlled bioleaching. The results showed that by controlling the redox potential, faster copper leach kinetics could be achieved. At last, reducing the redox potential from high levels to optimum window (420–440 mV SCE) caused an increase in copper recovery from around 39% to higher than 69% (over 25 g/L Cu²⁺).     

Bioleaching of anilite using pure and mixed culture of Acidithiobacillus ferrooxidans and Acidithiobacillus caldus

Anilite oxidation was evaluated with two acidophilic thiobacilli that are important in bioleaching processes. The experiments were carried out in shake flasks in the absence and presence of energy sources such as 2 g/L powdered sulphur and 10 g/L Fe²⁺ (as ferrous sulphate) at pH 2.0, 150 rpm, 35 °C. Tests showed that copper extraction in a mixed culture of Acidithiobacillus ferrooxidans and Acidithiobacillus caldus was higher than in pure cultures with added sulphur in the presence of anilite. The effect of supplemental iron clearly improved Cu leaching by the A. ferrooxidans culture and the mixed culture. The oxidation of anilite by A. caldus was negligible and this bacterium seemed to have no ability to initiate anilite solubilization. On the other hand, an important potential of A. caldus to leaching anilite was indicated. It can decrease pH of the medium and supply a suitable bioleaching environment.     

Effect of thiocyanate on BIOX® organisms: Inhibition and adaptation

Stringent environmental legislation and the desire to become zero discharge have motivated mining operations to treat and recycle process water. Cyanidation tailings effluent contains elevated concentrations of cyanide and thiocyanate (SCN⁻), precluding recycling to the BIOX® process without prior treatment to reduce SCN⁻ to below 1 mg/l. The current study investigated the effect of SCN⁻ on individual microbial species. Iron oxidation by Leptospirillum ferriphilum was not affected by SCN⁻ concentrations below 0.5 mg/l, with concentration dependent inhibition observed between 0.75 and 1.25 mg/l and complete inhibition of iron oxidation above 1.25 mg/l. Sulphur oxidation by Acidithiobacillus caldus showed a similar trend, with limited inhibition below 1.25 mg/l and almost complete inhibition above 1.25 mg/l. Repeated sub-culturing at low concentrations induced adaptation, with adapted cultures currently growing at SCN⁻ concentrations of 7 mg/l. The phenomenon of inhibition at low concentration, with subsequent adaptation was repeated in stirred tank reactors, leaching a pyrite/arsenopyrite concentrate.     

Modification of ilmenite surface properties by superficial dissolution method

Acid surface dissolution as a pretreatment method converts Fe²⁺ ions on the ilmenite surface to Fe³⁺ ions. XPS analysis showed that the content of Fe³⁺ increases from 48.5% to 59.8% after surface dissolution for 15 min in a solution of sulfuric acid with a concentration of 10%. This conversion, without any phase transformation, decreases the zeta potential of ilmenite in a wide pH range, resulting in a shift in IEP (Iso-Electric Point) from a pH of 5.4 to 2.3. FTIR spectra and zeta potential measurements showed that the increase of oleate ions adsorption on the ilmenite surface, resulting from the surface dissolution process, is insignificant. After surface dissolution, the formation of more ferric iron oleate species (Ksp = 10^−29.7) being more stable than ferrous iron oleate (Ksp = 10^−15.5) compounds yields an increase of ilmenite hydrophobicity and floatability in a wide pH range. Using 3.65 × 10⁻⁴ M sodium oleate at a pH of 6.3, the maximum flotation recoveries are obtained as 73.5% and 92% for non-treated and acid pretreated ilmenite, respectively.     

Acid leaching and rheological behaviour of a siliceous goethitic nickel laterite ore: Influence of particle size and temperature

This study investigates the isothermal, batch, H₂SO₄ acid leaching behaviour of siliceous goethitic (SG) nickel (Ni) laterite ore and its links to pulp rheology. Specifically, the effect of feed ore particle size (−0.2 vs −2.0 mm), leaching temperature (70 vs 95 °C) and pulp rheology on Ni and pay metal, cobalt (Co) extraction kinetics and yield was studied for 4 h on 40 wt.% solid dispersions at pH 1. The leaching behaviour was distinctly incongruent, reflecting the disproportionate proliferation of major gangue mineral’s constituent elements (e.g., Fe, Al, Mg, Na, Si) alongside Ni and Co in the pregnant leach solution. At 70 °C, Ni/Co extraction rates were notably lower (<20%) in contrast with 95 °C where a significant increase in Ni/Co extraction to 78/77% and 74/77%, respectively, for the −0.2 and −2.0 mm feeds occurred. The slurries displayed a non-Newtonian, shear thinning Bingham plastic rheological behaviour of which the viscosity and shear yield stress increased markedly in the course of 4 h leaching. The pulp viscosity and shear yield stress were greater at lower temperature than at higher temperature and they were also greater in slurries with finer than coarser feed particles. The dynamic pulp rheology, however, had no marked effect on the overall Ni/Co extraction rates. Whilst the feed ore particle size had no remarkable impact on overall Ni/Co extraction, it led to noticeably higher acid consumption and enhanced slurry rheology in the finer sized ore. The mechanism of leaching the SG ore followed a two-stage, first order chemical reaction-controlled shrinking core model, the kinetics of which gave higher rate constants and lower activation energies for the release of Ni, Co, Fe and Mg in the first stage. A faster leaching process involving more reactive minerals during the first 30 min is envisaged to be followed by leaching of the more refractory minerals.     

Leaching and CIL processes in gold recovery from refractory ore with thiourea solutions

In this study, the applicability of leaching and CIL processes in gold recovery with thiourea method, alternative to the cyanidation from the refractory Gümüşhane-Kaletaş/Eastern Black Sea Region (Turkey) ore was investigated.The experiments were conducted at laboratory conditions using ore samples of which approximately 80% were ground to −0.038 mm. The grade of the ore samples was 6.8 g Au/ton. At the first part of the experimental studies, assuming that the gold could be recovered with CIC and CIP processes, the effects of pH, thiourea, oxidizing agent consumption, and leaching time on leaching were investigated. Then, on the basis of the optimum pH and reagent consumption values obtained in the first part (pH = 1.5, 15.2 kg thiourea/ton ore, 140.9 kg iron(III) sulfate/ton ore and 46.2 kg sulfuric acid consumption/ton ore) and adding 50 kg activated carbon/ton ore at the beginning of experiments, the gold leaching extents were obtained for the same leaching times. At this part, the applicability of CIL process in gold recovery with thiourea was investigated for the first time. As a result of the experiments, although higher gold leaching extents were obtained in CIL process, the increase in extent was about maximum 8% and the highest gold leaching extent was obtained as 75% at the end of the 5th hour.     

Two-step oxidation of a refractory gold-bearing sulfidic concentrate and the effect of organic nutrients on its biooxidation

Methods for improving the treatment efficiency of a refractory gold-bearing sulfidic concentrate are proposed. These methods consist of the oxidation of the concentrate during a two-step process, which includes a high temperature ferric leaching step and a subsequent biooxidation step, and the use of organic nutrients during the biooxidation step. The concentrate contained 34.7% pyrite and 7.9% arsenopyrite. The biooxidation of the concentrate (for a one-step process) was conducted at 45 °C in two bioreactors that were connected in series under continuous conditions. The pyrite and arsenopyrite oxidation levels after 240 h were 60.2% and 92.0%, and the gold recovery level by carbon-in-pulp cyanidation was 65.7%. The two-step process included the leaching of the concentrate by a biologically generated Fe³⁺-containing solution and the subsequent biooxidation of the leach residue. In this case, the pyrite and arsenopyrite oxidation levels after 240 h of biooxidation were 65.7% and 94.1%, and the gold recovery level was 71.7%.The effect of an organic nutrient (yeast extract) on biooxidation during the two-step process was studied. The pyrite and arsenopyrite oxidation levels after 240 h of biooxidation under mixotrophic conditions were 73.5% and 95.1%, and the gold recovery level was 77.9%. The effect of the organic nutrient on the microbial population was determined. Sulfobacillus thermosulfidooxidans and Acidithiobacillus caldus were the predominant microorganisms studied under both autotrophic and mixotrophic conditions. Archaeon Acidiplasma sp. MBA-1 was a minor component of the microbial community under autotrophic conditions but was one of the predominant microorganisms studied under mixotrophic conditions. These results suggest that the organic nutrient changed the composition and increased the activity of the microbial population.Thus, a two-step process with organic nutrients added during biooxidation may be considered as an effective strategy for treating refractory pyrite–arsenopyrite concentrates.     

Simultaneous determination of iron and copper in pregnant liquid solutions

A new method for the determination of Fe_Total and Cu is proposed. The method is based on the formation of the iron and copper complexes with 5-sulfosalicylic acid (SSA), the optimal conditions were found, using SSA 5.1 g L⁻¹ in the presence of ammonia 7.5 g L⁻¹ (pH = 10). Under these conditions the selected analytical wavelengths were 488.5 and 423.5 nm for the determination of iron and copper, respectively, by using the zero crossing approach. The detection and quantification limits were 0.02 mg L⁻¹ and 0.07 mg L⁻¹ for iron and 1.14 mg L⁻¹ and 3.80 mg L⁻¹ for copper. The proposed method was applied to the determination of both analytes in pregnant liquid solutions and the recovery was between 98% and 100% and in all cases the relative standard deviation was minor to 2%.     

Iron redox-equilibria and sulphide capacity of PGM melter-type slags

New measurements have been made on the ferric to ferrous ratio as well as the sulphide capacity for platinum group metals (PGM) melter-type slags. In South Africa, these slags are produced from the smelting of low-grade copper–nickel sulphide ores, Nell [Nell, J., 2004. Melting of platinum group metal concentrates in South Africa. The South African institute of Mining and Metallurgy 104 (7), 423–428]. The typical mass compositions are 5–10% Al₂O₃, 2–15% CaO, 5–30% FeO_x, 15–25% MgO and 40–60% SiO₂ with a molar basicity defined as (CaO + MgO)/SiO₂ of 0.6–1. The industrial furnaces operate at temperatures ranging from 1450 to 1600 °C under fairly reducing conditions (typically a pO₂ close to 10⁻⁸ atm at 1500 °C). The gas–slag equilibrium was studied by subjecting a synthetic slag to controlled atmospheres in a vertical tube-furnace using Ar–CO–CO₂ (–SO₂) gas mixtures. The ratio of ferric to ferrous was determined at 1450 °C for oxygen activities, defined as pCO₂/pCO, ranging from 0.11 to 1.75 by analysing the quenched slags using the standard titration and XRF techniques. The measured Fe³⁺/Fe²⁺ ratio increased from 0.029 to 0.110 with the increasing oxygen activity. Slight non-ideal iron redox behaviour was observed, as has been reported for low alumina and low iron-containing slags. The present results are in good agreement with the trends found in the literature for similar multi-component slag systems (mostly iron bath smelting slags). Sulphide capacity was measured at partial pressures of oxygen and sulphur of approximately 10⁻⁹ and 10⁻³ atm respectively, with total-iron contents of 8.2 and 15.6 wt%, and temperature ranging from 1450 to 1525 °C. The present sulphide capacity data ranged from 10^−4.43 to 10^−3.71. The expected increase in sulphide capacity with increasing temperature was observed, and at a given temperature, the sulphide capacity increased with an increase in iron oxide content.     

Iron solubilization during anaerobic growth of acidophilic microorganisms with a polymetallic sulfide ore

Acidithiobacillus ferrooxidans at 30 °C and Sulfobacillus thermosulfidooxidans at 47 °C were selected from a preliminary screening of various acidophiles for their ferric iron reduction capacities during anaerobic, autotrophic growth on sulfur. The selected cultures were used with a polymetallic sulfide ore under anoxic conditions to demonstrate enhanced solubilization of iron during leaching in shaken flasks and enhanced removal of iron from laboratory ore-leaching columns, compared to leaching with continuous aeration. Ore-associated, ferric iron-rich precipitates, which were formed under previously oxidizing conditions, were a potential influence on extraction of target metals and percolation through ore columns and were available as the source of ferric iron for anaerobic sulfur oxidation. Over twice as much iron was removed by moderate thermophiles when anoxic phases were introduced during the leaching. Enhanced removal of iron and some improvement in extraction of base metals from ore fragments were also demonstrated with a selected “Sulfolobus”-like strain during growth and leaching with alternating periods of aeration and anoxic conditions at 70 °C.     

A novel method to recover zinc and iron from zinc leaching residue

A novel method to recover zinc and iron from zinc leaching residue (ZLR) by the combination of reduction roasting, acid leaching and magnetic separation was proposed. Zinc ferrite in the ZLR was selectively transformed to ZnO and Fe₃O₄ under CO, CO₂ and Ar atmosphere. Subsequently, acid leaching was carried out to dissolve zinc from reduced ZLR while iron was left in the residue and recovered by magnetic separation. The mineralogical changes of ZLR during the processes were characterized by XRF, TG, XRD, SEM–EDS and VSM. The effects of roasting and leaching conditions were investigated with the optimum conditions obtained as follows: roasted at 750 °C for 90 min with 8% CO and CO/CO + CO₂ ratio at 30%; leached at 35 °C for 60 min with 90 g/l sulfuric acid and liquid to solid ratio at 10:1. The iron was recovered by magnetic separation with magnetic intensity at 1160 G for 20 min. Under the optimum operation, 61.38% of zinc was recovered and 80.9% of iron recovery was achieved. This novel method not only realized the simultaneous recovery of zinc and iron but also solved the environmental problem caused by the storage of massive ZLR.     

Solubilization of heavy metals from gold ore by adjuvants used during gold phytomining

Adjuvants such as cyanide, thiocyanate, and thiosulfate are applied to gold-bearing ores to increase gold solubility and plant uptake of gold during phytomining. The influence of these three adjuvants, added at rates comparable to field application (1 g kg DW^?1 ore), on the leaching of heavy metals from gold ore from the Davis stockpile at the Stawell Gold Mines was examined in batch and column studies. The overall goal was to provide data that specifically addressed the possible collateral impacts that could occur during adjuvant-assisted phytomining in terms of heavy metal solubilization and leaching. Leachate from the cyanide-amended ore had the highest concentrations of Au, Co, Cu, and Ni, with the Au concentration representing ～22% of the total gold present. Thiosulfate-amended ore leached the highest Fe concentration while thiocyanate-amended ore leached the highest Al and Zn concentrations. The results suggest that for this ore, while these adjuvants are present, there is the potential for the mobilization of undesirable elements and Au out of the ore and potentially into groundwater unless adequate hydraulic controls are implemented following adjuvant addition.