Experimental Characterization and Optimization of Hybrid FRP/RC Bridge Superstructure System

An experimental investigation was performed to assess the performance of a hybrid fiber-reinforced polymer/reinforced concrete bridge system. The full-scale laboratory specimen was representative of an 813?mm (32?in.) wide strip of a completed bridge in San Patricio County, Tex. The specimen was first subjected to static loading prior to casting the reinforced concrete deck. Displacement, strain, and acoustic emission were recorded. After completion of the nondestructive static loading a reinforced concrete deck was cast in the laboratory to represent one unit of the completed bridge. Load was statically applied with several increased load cycles until failure occurred at a load level exceeding 18 times the calculated design load. The results of the static testing indicated that the original design of the hybrid bridge was very conservative. An optimized design of the hybrid bridge was then derived. The static load testing program and the resulting optimized design are described.     

Construction and Testing of an Innovative Concrete Bridge Deck Totally Reinforced with Glass FRP Bars: Val-Alain Bridge on Highway 20 East

The Val-Alain Bridge, located in the Municipality of Val-Alain on Highway 20 East, crosses over Henri River in Québec, Canada. The bridge is a slab-on-girder type with a skew angle of 20° over a single span of 49.89?m and a total width of 12.57?m. The bridge has four simply supported steel girders spaced at 3,145?mm. The deck slab is a 225-mm-thick concrete slab, with semi-integral abutments, continuous over the steel girders with an overhang of 1,570?mm on each side. The concrete deck slab and the bridge barriers were reinforced with glass fiber reinforced polymer (GFRP) reinforcing bars utilizing high-performance concrete. The Val-Alain Bridge is the Canada’s first concrete bridge deck totally reinforced with GFRP reinforcing bars. Using such nonmetallic reinforcement in combination with high-performance concrete leads to an expected service life of more than 75?years. The bridge is well instrumented with electrical resistance strain gauges and fiber-optic sensors at critical locations to record internal strain data. Also, the bridge was tested for service performance using calibrated truckloads. Design concepts, construction details, and results of the first series of live load field tests are presented.     

Life-Cycle Cost of All-Composite Suspension Bridge

This paper reports on the design of two highway suspension bridges made of conventional steel and advanced all-composite carbon fiber reinforced polymer (CFRP), and analyzed their life-cycle costs. The writers assumed that the pultrusion molding method would mainly be used for all composite highway bridges, because of its relatively high quality control performance and mass-production capability. First, the writers obtained the steel and composite highway bridge design in the same dimensional specification. Second, they acquired the future cost of the CFRP pultrusion product through hearing research from a fiber reinforced polymer manufacturer. Third, they calculated the initial costs of the steel bridge and CFRP bridge based on the design specification and the future cost of CFRP. Fourth, they compared the life-cycle cost of the steel and CFRP bridges under several conditions of discount rate, repair cost, and cycle. Finally, they found the critical condition where the CFRP bridge becomes more life-cycle cost-effective than the conventional steel bridge, if they could have expected the drastic cost reduction of the CFRP product.     

Designing and Testing of Concrete Bridge Decks Reinforced with Glass FRP Bars

In addition to their high strength and light weight, fiber-reinforced polymer (FRP) composite reinforcing bars offer corrosion resistance, making them a promising alternative to traditional steel reinforcing bars in concrete bridge decks. FRP reinforcement has been used in several bridge decks recently constructed in North America. The Morristown Bridge, which is located in Vermont, United States, is a single span steel girder bridge with integral abutments spanning 43.90 m. The deck is a 230 mm thick concrete continuous slab over girders spaced at 2.36 m. The entire concrete deck slab was reinforced with glass FRP (GFRP) bars in two identical layers at the top and the bottom. The bridge is well instrumented at critical locations for internal temperature and strain data collection with fiber-optic sensors. The bridge was tested for service performance using standard truck loads. The construction procedure and field test results under actual service conditions revealed that GFRP rebar provides very good and promising performance.     

Field Investigation on the First Bridge Deck Slab Reinforced with Glass FRP Bars Constructed in Canada

Recently, there has been a rapid increase in using noncorrosive fiber-reinforced polymers (FRP) reinforcing bars as alternative reinforcement for bridge deck slabs, especially those in harsh environments. A new two-span girder type bridge, Cookshire-Eaton Bridge (located in the municipality of Cookshire, Quebec, Canada), was constructed with a total length of 52.08 m over two equal spans. The deck was a 200-mm-thick concrete slab continuous over four spans of 2.70 m between girders with an overhang of 1.40 m on each side. One full span of the bridge was totally reinforced using glass fiber-reinforced polymer (GFRP) bars, while the other span was reinforced with galvanized steel bars. The bridge deck was well instrumented at critical locations for internal temperature and strain data collection using fiber optic sensors. The bridge was tested for service performance using calibrated truckloads as specified by the Canadian Highway Bridge Design Code. The construction procedure and field test results under actual service conditions revealed that GFRP rebar provides very competitive performance in comparison to steel.     

Fatigue Behavior of Composite-Reinforced Glulam Bridge Girders

While composite-reinforced glulam beams have been used in several bridge demonstration projects, knowledge of their fatigue behavior is quite limited. In this study, the response of full- and partial-length fiberglass composite-reinforced glulam beams under fatigue cycling followed by quasi-static bending to failure is examined. To mimic anticipated in-service conditions, a hygrothermal cycling regime was developed that replicates the effective stress history of a 50-year service life with a 55-day period in a moisture-controlled kiln. In addition, some of the beams had initial delaminations introduced between the reinforcing and the wood similar to those observed in field investigations of reinforced glulam bridge girders. For the partial-length reinforced beams, reinforcing with both confined and unconfined ends was considered. The results of the postfatigue tests to failure were compared with the expected strength. In addition, the stiffness of the beams was monitored during the fatigue cycling. It was found that, with the exception of the unconfined, partial-length reinforced beams, all specimens had a residual strength that compared favorably with the expected strength. Further, neither the preconditioning nor the fatigue cycling had an appreciable impact on the stiffness of the reinforced beams. The unconfined, partial-length reinforced beams did not perform well under fatigue loading and do not seem to be a viable alternative for use as reinforced glulam bridge girders.     

Design and Evaluation of Experimental Bridges in Tennessee

This paper describes the design and evaluates the adequacy of the moment connection of an experimental two-span highway bridge designed by the Tennessee Department of Transportation. The Massman Drive Bridge is an experimental design that unifies the construction economy of simple span bridges and the structural economy of continuous span bridges. The experimental connection, consisting of cover plates and kicker wedge plates, is used to connect the two adjoining girders over the center pier. As a result, the bridge is designed to function as a continuous bridge during the deck pour and behave compositely with the reinforced concrete deck under the live load. After completing a moment comparison analysis, it is concluded that the Massman Drive Bridge indeed acts as continuous over the pier as it was designed.     

Potential Retrofit Methods for Concrete Channel Beam Bridges Using Glass Fiber Reinforced Polymer

The structural response of deteriorated channel beam bridge girders and channel beam bridge decks with and without glass fiber reinforced polymer (GFRP) retrofit is found from design calculations, experimental load testing, and finite element analysis. Two different types of GFRP retrofit materials are investigated including a traditional fabric wrap and a new spray material. The effects of GFRP retrofit on channel beam bridge girder and channel beam bridge structural parameters are summarized and the accuracy of design calculation methods for quantifying structural response of channel beam bridge girders retrofit with GFRP is determined.     

Development of an Efficient Connector System for Fiber Reinforced Polymer Bridge Decks to Steel Girders

This paper discusses the development of an innovative and efficient connector to be used with fiber reinforced polymer (FRP) decks supported by steel girders. A summary is provided detailing various proprietary connectors currently employed by FRP deck manufacturers. The paper then describes the development and experimental testing of a clamped shear stud-type connector. Experimental testing was conducted in two phases. The first phase consisted of individual connector testing. In this phase, several variations of the connector are tested and evaluated for strength, damage development, and overall performance. Results of this phase of testing are used to select a final connection design to be used in the second phase of testing, which consisted of testing a scale model bridge that incorporates several of the proposed connectors. The bridge is subjected to static load tests and the resulting reactions and deflections from these tests are compared with comprehensive finite element models of the system.     

Determination of Slab Participation from Weigh-In-Motion Bridge Testing

The objective of this paper is to determine the locations of the neutral axis and the effective flange widths for steel girder bridges that may be used in bridge design or, at least, in the bridge rating process. A study using weigh-in-motion field test results was conducted to determine the various section properties for slab-and-beam bridge structures. From the field testing of four existing bridge structures under real truck loading, the girder neutral axis is determined using several alternatives developed by the study team. The results are studied, compared, and evaluated to find the most reliable alternative for the bridge testing. The research is also extended to the determination of the effective flange width from neutral axis results and other parameters. Comparisons are made against some of the previously developed methods and design codes. Results are given in tabulated form and conclusions are drawn from the tables.     

Allowable Bearing Pressures of Bridge Sills on GRS Abutments with Flexible Facing

Compared to geosynthetic-reinforced soil (GRS) retaining walls, GRS abutment walls are generally subjected to much greater intensity surface loads that are fairly close to the wall face. A major issue with the design of GRS abutments is the allowable bearing pressure of the bridge sill on the abutments. The allowable bearing pressure of a bridge sill over reinforced soil retaining walls has been limited to 200?kPa in the current NHI and Demo 82 design guidelines. A study was undertaken to investigate the allowable bearing pressures of bridge sills over GRS abutments with flexible facing. The study was conducted by the finite element method of analysis. The capability of the finite element computer code for analyzing the performance of GRS bridge abutments with modular block facing has been evaluated extensively prior to this study. A series of finite element analyses were carried out to examine the effect of sill type, sill width, soil stiffness/strength, reinforcement spacing, and foundation stiffness on the load-carrying capacity of GRS abutment sills. Based on the results of the analytical study, allowable bearing pressures of GRS abutments were determined based on two performance criteria: A limiting displacement criterion and a limiting shear strain criterion, as well as the writers’ experiences with GRS walls and abutments. In addition, a recommended design procedure for determining the allowable bearing pressure is provided.     

Development of a Specification for Bridge Seismic Retrofit with Carbon Fiber Reinforced Polymer Composites

The U.S. Interstate 80 bridge over State Street in Salt Lake City is very near the Wasatch fault, which is active and capable of producing large earthquakes. The bridge was designed and built in 1965 according to the 1961 American Association of State Highway Officials specifications, which did not consider earthquake-induced forces or displacements. The bridge consists of reinforced concrete bents supporting steel plate welded girders. The bents are supported on cast-in-place concrete piles and pile caps. A seismic retrofit design was developed using carbon fiber reinforced polymer (CFRP) composites, which was implemented in the summer of 2000 and the summer of 2001, to improve the displacement ductility of the bridge. The seismic retrofit included column jacketing, as well as wrapping of the bent cap and bent cap-column joints for confinement, flexural, and shear strength increase. This paper describes the specifications developed for the CFRP composite column jackets and composite bent wrap. The specifications included provisions for materials, constructed thickness based on strength capacity, and an environmental durability reduction factor. Surface preparation, finish coat requirements, quality assurance provisions, which included sampling and testing, and constructability issues regarding the application of fiber composite materials in the retrofit of concrete bridges are also described.     

Statistical Modeling of Coupled Shear-Moment Resistance for RC Bridge Girders

Many reinforced concrete bridges are posted or restricted to traffic, and repair or replacement decisions for these bridges involves both economical and safety considerations. To avoid the high costs of unnecessary replacement or repair, safety evaluation should be done with the most accurate methods available. Due to variability in material properties, geometrical properties, and methods of analysis, load carrying capacity evaluation may lead to uncertain outcomes. This paper presents a statistical model for combined shear-moment resistance of conventionally reinforced concrete bridge girders with common vintage design details and properties. New statistical data on stirrup spacing variability were developed from field measurements on in-service deck-girder bridges and these were combined with available data in the literature to model resistance uncertainty. The model offers bias factor and coefficient of variation for combined moment and shear carrying capacity per modified compression field theory. AASHTO-LRFD and ACI-318 were utilized to calculate capacity of the selected sections and strength reduction factors in AASHTO-LRFD and ACI-318 were compared using the obtained statistical parameters.     

Observations of Structural Damage Caused by Hurricane Katrina on the Mississippi Gulf Coast

The loads associated with Hurricane Katrina led to the destruction or severe damage of approximately 130,000 homes and over 200 deaths in the state of Mississippi. This paper discusses the results of a field inspection of structural damage along the state’s Gulf Coast area caused by this hurricane. It was found that reinforced concrete, steel frame, and heavy timber structures generally performed well, with minimal structural damage. Precast concrete, light frame wood, and bridge structures generally performed poorly. Nonstructural components of all building types, in particular facades and interior partitions subjected to storm surge, were typically destroyed. For various structures, the primary cause of failure was found to be insufficient connection strength. A comparison of Katrina’s storm surge and wind loads is made to those specified in current design standards. It was found that Katrina’s forces exceeded those specified in design standards in many parts of the state.     

Extreme Thermal Loading on Steel Bridges in Tropical Region

In the design of highway bridges, it is important to consider the thermal stresses induced by the nonlinear temperature distribution in the bridge deck irrespective of their spans. To cope with this, design temperature profiles are provided by many bridge design codes, which are normally based on extensive research on the thermal behavior of bridges. This paper presents the results of a comprehensive investigation on the thermal behavior of steel bridges carried out in Hong Kong. A method for predicting bridge temperatures from given meteorological conditions is briefly discussed. The theoretical results have been validated by temperature measurements on experimental models mounted on the roof of a building as well as on an existing steel bridge. Both the theoretical and field results confirm the validity of the one-dimensional heat transfer model on which most design codes are based. Values of design thermal loading for a 50-year return period are determined from the statistics of extremes over 40 years of meteorological information in Hong Kong. The design temperature profiles for various types of steel bridge deck with different thickness of bituminous surfacing are developed.     

Repair of Bridge Girder Damaged by Impact Loads with Prestressed CFRP Sheets

A sound repair on a 40 year old four-span prestressed concrete girder bridge is performed with an innovative strengthening method using prestressed carbon fiber reinforced polymer (CFRP) sheets. In fact, this application is the first North American field application of its type. An adequate repair design is conducted based on the American Association of State Highway and Transportation Officials Load Resistance Factor Design (AASHTO LRFD) and the Canadian Highway Bridge Design Code. To ensure the feasibility of the site application using prestressed CFRP sheets, tests are conducted and closed-form solutions are developed to investigate the behavior of the anchor system that is necessary for prestressing the CFRP sheets. A full-scale finite-element analysis (FEA) is performed to investigate the flexural behavior of the bridge in the undamaged, damaged, and repaired states. The AASHTO LRFD exhibits conservative design properties as compared to the FEA results. The repaired bridge indicates that the flexural strength of the damaged girder has been fully recovered to the undamaged state, and the serviceability has also been improved. An assessment based on the AASHTO rating factor demonstrates the effectiveness of the repair.     

Study of Turkish Bridge Standards Involving a Reinforced Concrete Arch Bridge

Turkish bridge design standards were studied with a focus on the live load. Turkish design specifications were compared with American design specifications. Turkish bridge design specifications follow American Association of State Highway and Transportation Officials-Standard Specifications for Highway Bridges (AASHTO-SSHB), with the live load in Turkish standards given in tonnes, whereas in AASHTO-SSHB the live load is in tons. Turkish bridges are currently designed to either HS20 or HS30, the latter being 65% heavier than HS20-44. A reinforced concrete open spandrel arch bridge in Birecik, Turkey was analyzed using a service load approach according to AASHTO-SSHB with a heavy equipment transporter (HET), weighing 104,600?kg, as the live load. Dead load, live load, and impact were considered, and the analysis did not include any modification for possible deterioration, damage, or aging of the bridge. The bridge was not deemed adequate for passage of a HET using these assumptions.     

Optimal Design with Probabilistic Objective and Constraints

Significant challenges are associated with solving optimal structural design problems involving the failure probability in the objective and constraint functions. In this paper, we develop gradient-based optimization algorithms for estimating the solution of three classes of such problems in the case of continuous design variables. Our approach is based on a sequence of approximating design problems, which is constructed and then solved by a semiinfinite optimization algorithm. The construction consists of two steps: First, the failure probability terms in the objective function are replaced by auxiliary variables resulting in a simplified objective function. The auxiliary variables are determined automatically by the optimization algorithm. Second, the failure probability constraints are replaced by a parametrized first-order approximation. The parameter values are determined in an adaptive manner based on separate estimations of the failure probability. Any computational reliability method, including first-order reliability and second-order reliability methods and Monte Carlo simulation, can be used for this purpose. After repeatedly solving the approximating problem, an approximate solution of the original design problem is found, which satisfies the failure probability constraints at a precision level corresponding to the selected reliability method. The approach is illustrated by a series of examples involving optimal design and maintenance planning of a reinforced concrete bridge girder.     

Performance Evaluation of Reinforced Concrete Bridge Columns Wrapped with Fiber Reinforced Polymers

This study investigates the performance of new bridge columns wrapped with fiber reinforced polymers (FRP) when exposed to aggressive environmental conditions. This has been accomplished through field monitoring and laboratory tests. As part of the field monitoring, temperature data were collected at various locations of bridge columns. In addition, visual inspection of two bridges was performed periodically for over a period of two years. No evidence of deterioration of the FRP wraps was detected during that period. Laboratory tests were performed to investigate how FRP wraps protect reinforced concrete columns from corrosion, and freeze–thaw laboratory tests were conducted to study the impact of temperature cycles on the mechanical behavior of FRP-wrapped columns. From the corrosion experimental tests, it was found that FRP provides excellent protection against aggressive agents (salty water or moisture) even when a single layer is used. Compression tests were conducted on specimens subjected to freeze–thaw cycles. It was found that minor thermal cycles have no effect on the performance of FRP-wrapped concrete specimens. However, for large thermal cycles, some degradation of ductility in the axial and the hoop directions was observed.