Investigation of Settlement of a Jointed Concrete Pavement

A section of jointed concrete pavement on U.S. 75, which was built from 1982 to 1985, in the Paris District of the Texas Department of Transportation (TxDOT) experienced severe pumping and settlement, even though two types of treatment (full depth repair and polyurethane foam injection) were performed. An extensive field investigation was conducted using ground penetrating radar, falling weight deflectometer, dynamic cone penetrometer, and coring to identify the causes of the continued pumping and settlement problems, and develop an optimal repair strategy. The pavement evaluation included tie bar condition, load transfer efficiency (LTE) at transverse and longitudinal construction joints, and base support conditions. Some of the tie bars failed in shear due to corrosion, which resulted in substantially low LTEs (<40%) at longitudinal construction joints. Pumping and settlement problems were more pronounced where the tie bars failed; the resulting large deflections exacerbated the pumping and settlement problems. The results demonstrate the importance of adequate LTEs (>80%) provided by tie bars, base and subgrade support, in providing satisfactory JCP performance. Inadequate design or construction of any of these critical elements could lead to performance problems, potentially including severe settlement, which is quite difficult to repair. To repair this pavement section, the Paris District of TxDOT is planning to retrofit tie bars by the “slot stitching” method, along with filling the voids under the slab using grout, followed by thin overlay using latex modified concrete to correct the differential elevation problems at longitudinal construction joints. It is expected that this repair strategy will address the distress problems and extend the pavement life.     

Factors Affecting Initial Roughness of Concrete Pavement

Past studies have shown that initial pavement roughness greatly affects future pavement roughness and roughness progression rate. Initial pavement roughness is also an important input to the roughness prediction model in mechanistic-empirical design guide. This study analyzed the design and construction factors affecting initial pavement roughness. Initial international roughness index of 90 concrete pavements constructed in Wisconsin from 2000 to 2004 were analyzed using multiple regression method. The factors considered in this study included concrete pavement slab thickness, project location, dowel bar placement, joint spacing, base type, and pavement length. The factors affecting initial pavement roughness were identified.     

Field Investigations of Cracking on Concrete Pavements

This paper presents the results of several investigations to identify the underlying causes of longitudinal cracking problems in Portland cement concrete (PCC) pavement. Longitudinal cracking is not intended and detrimental to the long-term performance of PCC pavement. Longitudinal cracking problems in five projects were thoroughly investigated and the findings indicate that longitudinal cracking was caused by: (1) late or shallow saw cutting of longitudinal joints; (2) inadequate base support under the concrete slab; and (3) the use of high coefficient of thermal expansion (CTE) aggregates. When the longitudinal cracks were caused by late or shallow saw cutting of longitudinal joints, cracks developed at a very early stage. However, when there was adequate base support, the longitudinal cracks remained relatively tight even after decades of truck trafficking. Another cause of longitudinal cracking was inadequate base support, and cracking due to this mechanism normally progressed to rather wide cracks. Some cracks were as wide as 57?mm. Evaluations of base support by dynamic cone penetrometer in areas where longitudinal cracks were observed indicate quite weak subbase in both full-depth repaired areas and surrounding areas. This implies that the current requirements for the subbase preparation for the full-depth repair are not adequate. Another cause of longitudinal cracking was due to the use of high CTE aggregate in concrete. Large volume changes in concrete when coarse aggregate with high CTE is used could cause excessive stresses in concrete and result in longitudinal cracking. To prevent longitudinal cracking, attention should be exercised to the selection of concrete materials (concrete with low CTE) and the quality of the construction (timely and sufficient saw cutting and proper selection and compaction of subbase material).     

Accuracy of Ground-Penetrating Radar for Concrete Pavement Thickness Measurement

Core extraction is the most common method for measuring concrete layer thickness in pavement construction. Although this method provides a very accurate thickness measurement, it is destructive, time-consuming, and does not provide adequate representation of the concrete layer thickness variability. Ground-penetrating radar (GPR) is a nondestructive evaluation technique that has been successfully used in several transportation applications, such as subsurface exploration and condition assessment. The main objective of this research is to investigate the accuracy and cost-effectiveness of using GPR in thickness measurement of concrete pavement for quality assurance purposes. A high-resolution 1.6-MHz ground-coupled antenna was used to perform grid scans and measure concrete thickness for several laboratory and field experiments. Results indicated that the use of metal objects underneath the concrete layer to improve bottom surface reflectivity was necessary for a reliable thickness measurement. Also, the use of calibration cores to determine the actual dielectric properties of the concrete was essential for accurate thickness calculation. An average accuracy of 98.5% was achieved when steel plates were used underneath the concrete layer and two cores were extracted for calibration. The effect of concrete age on GPR thickness measurement accuracy was also investigated.     

Case Study of Urban Concrete Pavement Reconstruction on Interstate 10

Many urban concrete pavements in California need to be reconstructed, as they have exceeded their design lives and require frequent maintenance and repair. Information is needed to determine which methodologies for pavement design, materials selection, traffic management, and reconstruction strategies are most suitable to achieve the objectives of California Department of Transportation’s (Caltrans) long-life pavement rehabilitation strategies (LLPRS) program. To develop construction productivity information for several construction windows, a case study was performed on a Caltrans concrete rehabilitation demonstration project near Los Angeles on Interstate-10, where 20 lane-km was successfully rebuilt using fast setting hydraulic cement concrete (FSHCC) with one weekend closure for 2.8 lane-km and repeated 7- and 10-h nighttime closures for the remaining distance. The concrete delivery and discharge controlled the overall progress. In terms of the number of slabs replaced per hour, the 55-h weekend closure was 54% faster than the average nighttime closure. An excellent traffic management strategy helped to reduce the volume of traffic during the weekend closure and minimize the traffic delay through the construction zone.     

Using Scanning Lasers to Determine the Thickness of Concrete Pavement

Due to limited budgets and reduced inspection staff, state departments of transportation are in need of innovative approaches for providing more efficient quality assurance on concrete paving projects. In Iowa, the current technique is to take core samples of the pavement, which is a labor intensive, destructive process. Due to these limitations, a limited number of cores are used to estimate the pavement thickness. Any method that can reduce or eliminate cores and increase the statistical accuracy of the thickness estimate will be beneficial. One method, which uses a laser to scan the surface of the base prior to paving and then to scan the surface after paving can determine the thickness at any point. Also, scanning lasers provide thorough data coverage that can be used to calculate thickness variance accurately and identify any areas where the thickness is below tolerance. The laser scanning methodology for this study involved the following: (1) investigating characteristics of the paving process; (2) using a laser scanner on three different sites; (3) processing the data to create clean surface models; (4) performing statistical analyses to determine thickness variability; and (5) summarizing the results.     

Structural Evaluation of Cement Concrete Roads in Mumbai City

Plain jointed concrete pavements laid in Mumbai City (India) during the early 1990s were structurally evaluated using a falling weight deflectometer (FWD) and testing of concrete cores extracted from the pavement slabs. The ultrasonic pulse velocity (UPV) of the concrete in the cores was determined first and then the cores were crushed under compression. The pavement deflections were found to be within the limits as suggested in the Indian codes and the international literature. The joint conditions were also found to be satisfactory. The design strength of the concrete was back-calculated from the compressive strength of the cores and was found to conform to the design specifications. However, the construction quality was found wanting as the thickness of pavement slabs at a few locations was lower than that specified and it has resulted in cracking of the slabs. The dynamic modulus of elasticity of concrete as determined by the FWD was found to correspond well with that computed from the UPV of cores and from the compressive strength of concrete. A method is suggested to estimate the structural parameters of uncracked pavement slabs from the dynamic modulus of elasticity obtained through the indirect method of UPV testing which is less expensive compared to evaluation by the FWD.     

Bond-Slip Analytical Formulation toward Optimal Embedment of Concrete-Filled Circular FRP Tubes into Concrete Footings

This paper presents a robust analytical model for a moment connection of concrete-filled fiber reinforced-polymer (FRP) tubes (CFFTs) to concrete footings. The CFFT connection is based on a simple approach of direct embedment into the footing, thereby eliminating the need for connection rebar or mechanical devices. The CFFT is externally subjected to lateral and axial loads, resembling practical applications such as piles affixed to pile caps, bridge columns, or utility poles. The model adopts the concepts of equilibrium, deformations compatibility, and nonlinear concrete stress-strain behavior. It also employs a “bond stress-slip” relation that can be obtained from simple push-through tests on some of the commercially used tubes. The model can predict the critical embedment length Xcr, which is the minimum length required to achieve material failure of the CFFT outside the footing, and bond failure inside the footing, simultaneously. If the actual embedment length is less than Xcr, bond failure occurs prematurely at a lower strength that can also be predicted by the model. The model was verified using experimental data and showed that Xcr was only 0.7 of the diameter for that case. A sensitivity parametric analysis was carried out that led to some approximations. Based on which, a simple closed-form expression was established for Xcr in the case of lateral loading only.     

Assessment of Retrofit Dowel Benefits in Cracked Portland Cement Concrete Pavements

A parametric study was conducted using the finite-element rigid pavement program ISLAB2000. For cracks that utilize aggregate interlock as the sole means of load transfer, the integrity of the cracks was initially modeled using the aggregate interlock factor. A subsequent analysis was then performed on the same cracks for the case where both dowel bars and aggregate interlock were available for load transfer purposes. The latter scenario represents the case where dowel bar retrofitting (DBR) has been performed on the cracks. In both cases, the deflection load transfer efficiency and critical slab tensile stresses were computed in order to examine the immediate theoretical benefits of the dowel bars. The validity of these theoretical benefits was tested using data from falling-weight deflectometer testing on DBR sites in both Michigan and Washington. It was found that installation of dowel bars did not increase the load transfer efficiency for cracks that had levels greater than 89–95%, depending on pavement parameters. When temperature gradients were not considered, little change in tensile stress due to a load at the crack was exhibited when DBR was performed on cracks that had load transfer efficiency levels less than 70–80%.     

Evaluation of Four Permeable Pavement Sites in Eastern North Carolina for Runoff Reduction and Water Quality Impacts

Four permeable pavement applications in North Carolina’s Coastal Plain were constructed and monitored to determine their effectiveness of reducing runoff quantity and improving water quality. Sites were either constructed of permeable interlocking concrete pavers (2), porous concrete (1), or concrete grid pavers (1). One site of each pavement type was monitored for runoff reduction for periods ranging from 10 to 26 months. Measured runoff depths from rainfall events over 50?mm were used to determine permeable pavement equivalent curve numbers for the sites, which ranged from 45 to 85. Only the two permeable interlocking concrete pavement (PICP) sites were monitored for water quality. Runoff and exfiltrate samples were intended to be collected, in addition to runoff monitoring, from the Swansboro PICP site. However, no runoff was produced during this study from the Swansboro PICP site for rainfall events up to 88?mm. From exfiltrate concentrations, nutrient retention was estimated to be 3.4 and 0.4?kg/ha/year for total nitrogen and total phosphorus, respectively. For the Goldsboro PICP site, water quality of asphalt runoff and PICP exfiltrate were compared. Analysis of water quality samples from the second site determined that concentrations of total Kjeldahl nitrogen, ammonia, total phosphorus, and zinc were significantly (p ? 0.05) lower in permeable pavement exfiltrate than asphalt runoff.     

Tensile Behavior of FRP Anchors in Concrete

Strengthening of concrete structures using fiber-reinforced polymer (FRP) systems has become a widely accepted technology in the construction industry over the past decade. Externally bonded FRP sheets are proven to be a feasible alternative to traditional methods for strengthening and stiffening deficient reinforced or prestressed concrete members. However, the delamination of FRP sheets from the concrete surface poses major concerns, as it usually leads to a brittle member failure. This paper reports on the development of FRP anchors to overcome delamination problems encountered in surface bonded FRP sheets. An experimental investigation was conducted on the performance of carbon FRP anchors that were embedded in normal- and high-strength concrete test specimens. A total of 81 anchors were tested under monotonic uniaxial loading. Test parameters included the length, diameter, and angle of inclination of the anchors and the compressive strength of the concrete. The experimental results indicate that FRP anchors can be designed to achieve high pullout capacities and hence can be used effectively to prevent or delay the delamination of externally bonded FRP sheets. The results also indicate that the diameter, length, and the angle of inclination of the anchors have a significant influence on the pullout capacity of FRP anchors.     

Modeling of Moisture Diffusion in FRP Strengthened Concrete Specimens

Modeling the movement and distribution of moisture in the fiber-reinforced polymer (FRP) composites strengthened concrete structure is important because the interfacial adhesion between FRP and concrete is susceptible to moisture attack. Using relative humidity as the global variable, the moisture diffusion governing equation was derived for the multilayered system in this study. The moisture diffusivity (diffusion coefficient) and the isotherm curve, which correlates the moisture content to environmental relative humidity, of each constitutive material (concrete, epoxy, and FRP) were experimentally determined. A multilinear diffusivity model was developed for concrete based on desorption test, and a linear diffusivity model was proposed for epoxy adhesive based on absorption test. A simple method was developed to directly measure the FRP/concrete interface region relative humidity (IRRH). Finite-element analysis was performed to study the moisture diffusion in the FRP-adhesive-concrete system. The IRRH values were obtained for different environmental relative humidity in the numerical study. The error between the experimental and numerical results of IRRH at test locations was less than 5% RH. The good agreement between experimental and numerical results indicates that the approach developed in this study worked well.     

Peel and Shear Fracture Characterization of Debonding in FRP Plated Concrete Affected by Moisture

The objective of this paper is to develop a new mechanistic understanding of moisture affected debonding failures in carbon fiber reinforced polymer (CFRP) plated concrete systems by mechanically testing accelerated moisture conditioned mesoscale peel and shear interface fracture specimens. Central to the investigation is the use of interface fracture toughness as the quantification parameter of the CFRP-epoxy-concrete trilayer system, which is considered a bond property, to analyze, compare, and correlate physical observations. Results have shown that fracture toughness of the CFRP bonded concrete systems significantly degrades, and its value becomes asymptotic with increasing moisture ingress. This asymptotic behavior is associated with certain moisture concentration levels as predicted by a three-dimensional moisture diffusion simulation. The generally observed debonding mode by concrete delamination for the dry specimens changes to an epoxy/concrete interface separation mode for the wet specimens. Finite element fracture computation, mixed-mode characterization, and kink criterion implementation synergistically suggest that the interface separation mode is attributed to an interfacial material toughening and an interface weakening mechanism as a consequence of moisture diffusion.     

Grooving as Alternative Method of Surface Preparation to Postpone Debonding of FRP Laminates in Concrete Beams

Structural repair and strengthening have long been dynamic and challenging activities in construction work. One of the most commonly used methods for such repairs is the application of fiber-reinforced polymer (FRP) sheets to strengthen RC or even steel structure members. A major issue of concern in flexural strengthening of RC beams with FRP laminates is the debonding of the concrete substrate, which leads to premature failure of the structural member thus strengthened. One reason for this premature rupture may be the lack of proper preparation of the concrete surface in contact with the FRP sheet. Surface preparation is typically associated with such constraints as adverse environmental impacts, economic losses due to stoppage of activities, repair costs, or even inaccessibility of the member(s) to be strengthened. This study aims to investigate surface preparation for application of FRP sheets in an attempt to develop substitute methods for conventional surface preparation methods. The experimental specimens used for the purposes of this study included a minimum of 100 prism specimens of dimensions 100×100×500?mm subjected to four-point flexural loading. The specimens were divided into the two control and experimental groups. The control group lacked FRP sheets, while the experimental one had FRP sheets tested for their ultimate failure strength as a result of both surface preparation and transverse, longitudinal, and diagonal grooves as substitutes for surface preparation. The results indicated that surface preparation prior to bonding of FRP sheets increased ultimate rupture strength. It was also found that the substitute preparation methods greatly compensated for the lack of conventional surface preparation such that they changed, in some cases, the ultimate failure behavior of the member.     

Elasto-Plastic Bonding of Embedded Optical Fiber Sensors in Concrete

Fiberoptic sensors are increasingly employed for sensing and measurement of strains in structural materials. The glass core of the optical fiber senses the strain through intensity fluctuations, interference, or frequency modulation. Brittleness of the glass core limits practical usage, and therefore, the glass core of optical fibers is coated with low modulus softer protective coatings. The protective coating alters the strain transduction capabilities of the sensor. It absorbs a portion of the strain, and hence only a segment of structural strain is sensed. The study reported here corrects for this error through development of a theoretical model to account for the loss of strain in the protective coating of the optical fiber. The model considers the coating as an elasto-plastic material and formulates strain transfer coefficients for elastic, elasto-plastic, and plastic phases of coating deformation. The theoretical findings were verified through laboratory experimentation. The experimental program involved fabrication of interferometric optical fiber sensors, embedment within mortar samples, and tensile tests in a closed-loop servo-hydraulic testing machine. The elasto-plastic strain transfer coefficients developed in this study were employed for correction of optical fiber sensor data and results were compared with conventional extensometers.     

Structural Behavior of Single Key Joints in Precast Concrete Segmental Bridges

A group of five full-depth male–female shear key specimens were match cast and tested to examine the shear capacity of epoxy-jointed single keys. Another group of four specimens were match cast using full-scale dimensions of a segmental construction bridge deck system for testing the fatigue and water tightness at a segment joint. Both cold-weather and hot-weather epoxy types were used to join the specimens. In addition to the experimental testing, finite-element analysis was also used to model the static response of the joint specimens. The observed failure mode of all shear-key specimens was fracture of concrete along the joint with shearing of the key. Good agreement was observed between the experimental test results and the finite-element analysis in terms of the failure mode of unreinforced specimen and the load of crack initiation of the specimens. Fatigue loading had a minor effect on the behavior of the posttensioning bars. The contribution of either the cold-weather or hot-weather epoxies to the joint shear strength was significant knowing that for similar concrete properties, the hot-weather epoxy specimens showed an increase of about 28% in the shear capacity, in comparison to the cold-weather epoxy specimens. The excellent performance of the epoxy-jointed shear keys was verified by field application on a prototype model simulating a portion of the Wacker Drive Bridge system. It was concluded that implementing AASHTO procedures result in conservative estimates of the shear strength of the single keyed joint since it neglects the contribution of the epoxy and underestimates the strength of the key itself.     

Evaluation of Bond Strength in Concrete Elements Externally Reinforced with CFRP Sheets and Anchoring Devices

Use of anchoring devices can be useful to avoid or delay end debonding failure in reinforced concrete elements externally bonded with fiber-reinforced plastic materials. Many theoretical formulations are now available to predict bond strength, but no design provisions have been suggested to take into account the beneficial effect of anchorage devices. This paper presents the results of experimental bond tests performed on concrete blocks externally strengthened with carbon fiber sheets. The prime focus is the evaluation of effect given by three different types of anchorage systems upon increasing debonding load. A simple model is introduced to predict the influence of the examined anchorage systems on the debonding load. Its accuracy is confirmed by comparisons with the experimental results.     

Tensile Capacity of GFRP Postinstalled Adhesive Anchors in Concrete

This paper presents the results of an experimental study conducted on the pullout capacity of glass fiber reinforced polymer (GFRP) postinstalled adhesive anchors embedded in concrete. A total of 90 adhesive anchors were installed using sand-coated GFRP reinforcing bars and tested under monotonic tension loading in accordance with ASTM E-488-96 in 1996. The test parameters were: (1) the GFRP bar diameter (25.4, 15.9, and 6.4?mm); (2) the embedment depth (5, 10, and 15 db where db=bar diameter); (3) the adhesive type (epoxy-based and cement-based adhesives); and (4) installation conditions (wet or partially submerged and dry holes). The tested GFRP adhesive anchors were installed in concrete slabs measuring 3,750?mm long, 1,750?mm wide, and 400?mm deep. The test specimens were kept outdoors for 7?months to be subjected to real environmental conditions including freeze-thaw cycles, wet and dry cycles, and temperature variations. The experimental results indicated the adequate performance of GFRP adhesive anchors installed in wet or partially submerged condition using epoxy-based adhesive. Similar behavior was observed for those installed with cement-based adhesive in dry conditions as well. The capacity of the GFRP bars installed with both adhesive types was achieved at an embedment depth ranging from 10 to 15 db.     

Behavior of Bond-Critical Regions Wrapped with Fiber-Reinforced Polymer Sheets in Normal and High-Strength Concrete

This paper reports on the third phase of a multiphase study undertaken at the American University of Beirut (AUB) to examine the effect of fiber-reinforced polymer (FRP) sheets in confining tension lap splice regions in reinforced concrete beams. Results of the first two phases showed that glass and carbon fiber-reinforced polymer (GFRP and CFRP) sheets were effective in increasing the bond strength and improving the ductility of the mode of failure of tension lap splices in high-strength concrete (HSC) beams with nominal concrete strength of 70 MPa. The experimental results of the two phases were used to propose a new FRP confinement parameter, Ktr,f, that accounts for the bond strength contribution of FRP sheets wrapping tension lap splice regions in HSC beams. In this third phase of the AUB study, the trend of the results of phases 1 and 2 and the validity of the analytical model proposed were verified if normal-strength concrete (NSC) is used instead of HSC. Seven beams with nominal concrete strength of 27.58 MPa (4 ksi) were tested in positive bending. Each beam was designed with a tension lap splice in a constant moment region in the midspan of the beam. The main test variables were the configuration (1 strip, 2 strips, or a continuous strip) and the number of layers (1 layer or 2 layers) of the CFRP sheets wrapping the splice region. The test results demonstrated that CFRP sheets were effective in enhancing the bond strength and ductility of failure mode of tension lap splices in NSC in a very similar way to HSC. In addition, the FRP confinement index proposed earlier for HSC was proven to be valid in the case of NSC.     

Bond Strength of Fiber Reinforced Polymer Rebars in Normal Strength Concrete

The bond behavior of reinforcing bars in concrete is a critical issue in the design of reinforced concrete structures. This study focuses on the bond strength of fiber reinforced polymer (FRP) rebars in normal strength concrete. Four different types of rebars were tested using the pullout method: aramid FRP (AFRP); carbon FRP (CFRP); glass FRP (GFRP), and steel. This involved a total of 151 specimens containing 6, 8, 10, 16, and 19?mm rebars embedded in a 203?mm concrete cube. The test embedment lengths were five, seven, and nine times the rebar diameter (db). For each rebar, the test results include the bond stress–slip response and the mode of failure. The test results showed that the bond strength of an FRP rebar is, on average, 40–100% the bond strength on a steel rebar for pullout failure mode. Based on this research, a proposal for the average bond strength of straight FRP rebars in normal strength concrete is made, which verifies an existing bond strength relationship (GFRP) and extends its application to AFRP and CFRP. It is an expression that is a function of the rebar diameter, and the concrete compressive strength.