Electro‐Sintering of Yttria‐Stabilized Cubic Zirconia

Electro‐sintering, i.e., electrically enhanced densification without the assistance of Joule heating, has been observed in 70% dense 8 mol% Y₂O₃‐stabilized ZrO₂ ceramics at temperatures well below those for conventional sintering. Remarkably, full density can be obtained without grain growth under a wide range of conditions, including those standard for solid oxide fuel cell (SOFS) and solid oxide electrolysis cell (SOEC), such as 840°C with 0.15 A/cm². Microstructure evidence and scaling analysis suggest that electro‐sintering is aided by electro‐migration of pores, made possible by surface flow of cations across the pore meeting lattice/grain‐boundary counter flow of O^2?. This allows pore removal from the anode/air interface and densification at unprecedentedly low temperatures. Shrinkage cracking caused by electro‐sintering of residual pores is envisioned as a potential damage mechanism in SOFC/SOEC 8YSZ membranes.     

Thermal degradation of poly(methyl methacrylate) at 50°C to 125°C

Small but significant numbers of chain scissions occur in a commercial poly(methyl methacrylate) sheet exposed to temperatures between 50 and 125°C. The scission rate is initially high and then levels off to a constant rate. The short-time rate of chain scissions is temperature dependent, while the long-time rate of chain scissions appears to be temperature independent. Four possible sources of random chain scission initiation were considered: (1) the presence of unreacted initiators of polymerization, (2) free radicals generated from additives in the commercial film, (3) weak links in the polymer chain, and (4) free radicals generated from the thermal decomposition of an oxidation product of methyl methacrylate (MMA) monomer. The source most consistent with our results is the one involving free radicals generated from the oxidation product of MMA monomer.     

Sintering of aluminum nitride by using alumina crucible and MoSi2 heating element at temperatures of 1650 °C and 1700 °C

Aluminum nitride (AlN) ceramics, prepared with Y₂O₃ and CaO sintering additives, have been densified in an Al₂O₃ crucible at temperatures of up to 1650 °C and 1700 °C using a conventional MoSi₂ heating element furnace. The results of this study show that relative densities in excess of 99% of theoretical and a relatively high-thermal conductivity of 147 W m⁻¹ K⁻¹ have been achieved for feedstock materials prepared with combined addition of 1 wt.% Y₂O₃ and 1 wt.% CaO. All of the phases in sintered samples have been shown to be crystalline AlN and minor amount of secondary phases, were detected such as enriched Y- and Ca-aluminates by the XRD patterns, back-scattered imagery and microprobe analysis. The advantage of using the particular experimental system and sintering condition is considered to be amenable to lower production cost and enhance the feasibility of mass production. Critical temperature for AlN densification to obtain the highest density is about 1650 °C.     

Wear of zirconia-dispersed alumina at ambient temperature, 140 °C and 250 °C

Commercial grade alumina along with 5, 10, 15 and 20 wt.% zirconia-dispersed aluminas were tested for their wear resistance at ambient temperature, 140 °C and 250 °C using a pin on disk tribotester fitted with a hot stage. The sample suite was investigated for physical characteristics including hardness, fracture toughness, bulk density, alumina grain size and zirconia grain size. The wear track and wear debris were investigated using profilometry, SEM as well as TEM.

The 5 wt.% zirconia-dispersed aluminas had the lowest wear volume loss over the temperature range. The alumina sample exhibited a wear dependence with relative humidity which is attributed to the formation of a tribochemical layer. Investigation of the tribochemical layer using SEM/EDS and TEM electron diffraction showed the tribochemical layer to be aluminium hydroxide. The major wear mechanism for all samples was brittle fracture.     

The solubility of ettringite at 25°C

Available solubility constants indicate that ettringite should be the stable form of calcium aluminate sulfate hydrate with respect to monosulfate in cement porewater. However, monosulfate is generally present in mature cement pastes, usually in the absence of ettringite. The objectives of this study were to determine the solubility product of ettringite under equilibrium conditions and to examine the solubility data used in predictive thermodynamic models. Solubility products were calculated for ettringite prepared from both supersaturated and undersaturated solutions with a pH range between 10.4 and 13.7. The mean solubility product for ettringite dissolution: Ca₆Al₂O₆(SO₄)₃ · 32H₂O → 6Ca²⁺ + 2Al(OH)₄⁻ + 3SO₄²⁻ + 4OH⁻ + 26H₂O was 10^−44.91, i.e. Log K_sp = -44.91 ± 1.06 (2 S.D.). Activity coefficients were calculated using the specific ion interaction approach. The mean solubility product was close to other values calculated from concentrations reported elsewhere for the solubility of ettringite. As is the case for all solubility products, this value cannot be inserted directly into the databases of other thermodynamic models because of differences in the methods used to calculate activity coefficients and the manner in which ion-pairing is handled by different models. However, raw solubility data are provided for recalculation of the solubility product for use in other models.     

Reaction Between Titanium and Zirconia Powders During Sintering at 1500°C

Zirconia–titanium (ZrO₂–Ti) composites have been considered potential thermal barrier graded materials for applications in the aerospace industry. Powder mixtures of Ti and 3 mol% Y₂O₃ partially stabilized ZrO₂ in various ratios were sintered at 1500°C for 1 h in argon. The microstructures of the as-sintered composites were characterized by X-ray diffraction and transmission electron microscopy/energy-dispersive spectroscopy. Ti reacted with and was mutually soluble in ZrO₂, resulting in the formation of α-Ti(O, Zr), Ti₂ZrO, and/or TiO. These oxygen-containing phases extracted oxygen ions from ZrO₂, whereby oxygen-deficient ZrO₂ was generated. For relatively small Ti/ZrO₂ ratios, specimens with ≤30 mol% Ti, TiO were formed as oxygen could be sufficiently supplied by excess ZrO₂. For the specimens with ≥50 mol% Ti, lamellar Ti₂ZrO was precipitated in α-Ti(Zr, O), with no TiO being found. Both m -ZrO_{2− x} and t -ZrO_{2− x} were found in specimens with ≤50 mol% Ti; however, only c -ZrO_{2− x} was formed in the specimen with 70 mol% Ti. As ZrO₂ was gradually dissolved into Ti, yttria was retained in ZrO₂ because of the very limited solubility of yttria in α-Ti(O, Zr) or TiO. The concentration of retained yttria and the degree of oxygen deficiency in ZrO₂ increased with the Ti content. The complete dissolution of ZrO₂ into Ti was followed by the precipitation of Y₂Ti₂O₇ in the specimen with 90 mol% Ti.     

The thermal degradation of an amine-cured epoxide resin at temperatures between 200°C. and 310°C.

This paper describes the nonoxidative thermal degradation of an epoxide resin based on the diglycidyl ether of bisphenol A crosslinked with p,p′-diaminodiphenyl methane. Temperatures of degradation lay between 200 and 310°C. and the process was followed concurrently by three means: changes in dielectric properties, changes in infrared spectra, and weight loss. Dielectric properties support the contention that there is a dehydration step during degradation. It is proposed that vacuum curing at high temperature can produce optimum crosslinking. Evidence of phenol and N-methyl aniline as degradation products is advanced, and possible degradation mechanisms are discussed.     

Reactivity of heat-treated coals in air at 500 °C

Twenty one US coals, of widely ranging rank, have been carbonized under controlled conditions to 1000 °C, and the reactivity in air at 500 °C of the resulting chars or cokes has been measured by a gravimetric method. The reactivities lie within a well-defined band when plotted against rank of the parent coal. The lower-rank coal chars are more reactive than those prepared from high-rank coals. In extreme cases, the reactivity found for a Montana lignite char is some 100 times as great as that obtained for a char produced from a Pennsylvania low-volatile coal. Variation of reactivity with heat-treatment temperature (600 to 1000 °C) has been studied for three coals. As heat-treatment temperature increases, there is a decrease in reactivity. Some results are reported on the effects which mineral matter and pore structure have on the reactivity parameter. Chars containing high concentrations of magnesium and calcium impurities are most reactive. The amount of macro and transitional porosity in a char has a marked influence on reactivity.     

Sintering and Characterization of Polycrystalline Monoclinic, Tetragonal, and Cubic Zirconia

Polycrystalline monoclinic ( m ), tetragonal ( t ), and cubic ( c ) ZrO₂, sintered at 1500°C, were annealed in the cubic stability field and rapidly cooled to permit the displacive c → t ' transformation to occur in compositions containing 0–6 mol% Y₂O₃. The bulk fracture toughness of coarse-grained (> 25 μm) m , t ', and c zirconias were compared with conventionally sintered, fine-grained (typically less than 1 μm) materials. The ferroelastic monoclinic and tetragonal zirconias were more than twice as tough as paraelastic cubic zirconia.     

Thermal shock behavior of Ti2AlC from 200°C to 1400°C

The thermal shock behavior of Ti₂AlC synthesized by means of self‐propagating high‐temperature combustion synthesis with pseudo hot isostatic pressing is investigated, with a focus on the effect of the quenching temperature and quenching times. In general, Ti₂AlC exhibits a better thermal shock resistance than typical brittle ceramics like Al₂O₃. Although the flexural strength decreases quickly in the temperature range of 300°C‐500°C, no discontinuous decrease in the retained strength is observed in Ti₂AlC which, as with other MAX phases, differs from the behavior of typical brittle ceramics. Overall, the initial strength (grain size) plays a determining role in the thermal shock behavior of Ti₂AlC and other MAX phases. On increasing quench times to 5 cycles, the retained flexural strength decreases further, however with a lower rate of decrease compared with the first quench. Quenching at 300°C and above, voids after the pullout of grains and cracks are present, which however are absent in the un‐quenched samples, indicating the weakening of bonding among grains and the induced damage around the grain boundary during the thermal shock.     

Thermal stability of ettringite in alkaline solutions at 80 °C

The thermal stability of synthetic ettringite was examined in NaOH solutions up to 1 M after 12 h of heat treatment at 80 °C, with or without the coexistence of C₃S in the system. Ettringite was found to convert to the U phase, a sodium-substituted AFm phase, over the heat treatment in the absence of C₃S. The presence of C₃S, leading to C-S-H formation, prevents the U phase formation and results in the conversion of ettringite to monosulfate. Sulfate ions generated from ettringite decomposition mostly remain in the solution, but some is incorporated into C-S-H. During subsequent storage at room temperature, the majority of monosulfate slowly converts back to secondary ettringite under moist conditions, using the supply of sulfate ions from the solution and C-S-H. The observations support the current mechanism of delayed ettringite formation (DEF).     

Solubility parameters of polymers from swelling measurements at 60°C

The swelling behavior of the networks of natural rubber, an epoxidized natural rubber, low-density polyethylene, polystyrene, and poly(methyl methacrylate) are studied in six classes of solvents at 60°C. The data of the swelling coefficient are successfully treated by a modified version of the empirical equation proposed by Gee, as to determine the solubility parameter of a polymer, δ₂. It is found that increasing the temperature would decrease the δ₂'s of these polymers with a common rate of 0.02 (J/mL)^1/2/K. A semiempirical model is proposed to rationalize the present finding satisfactorily. © 1995 John Wiley & Sons, Inc.     

Reactivity of heat-treated coals in carbon dioxide at 900 °C

Reactivities of sixteen 40 × 100 (U.S.) mesh U.S. coals charred to 1000 °C were measured in carbon dioxide at 900 °C. Chars derived from coals with less than 80% carbon, on a dry-ash-free basis, were the most reactive. These chars also gave the widest spread in reactivity. Plots of inorganic element content in the chars versus reactivity showed that magnesium and calcium are important to char reactivity. Six coals were acid-washed with hydrochloric acid and four coals were further demineralized with hydrofluoric acid. Most acid-treated coals showed a decrease in reactivity; but two coals of high rank increased in reactivity. This increase in reactivity is attributed to the creation of additional porosity as a result of mineral matter removal and thus a reduction in resistance to carbon dioxide diffusion to reactive sites. Two demineralized and two original coals were divided into four size ranges and chars were produced from each size of each coal. Gasification rates increased monotonically with decreasing particle size reacted.     

Suppressed Reactivity of AlN Powder in Water at 5°C

The hydrolysis behavior of AlN powder suspensions (5–25 wt%) at 5°C has been investigated to explore the impact of low temperatures on the hydrolysis behavior. Throughout the 312‐h long experiment, the pH value of the suspensions was below 9, where the hydrolysis remained in the induction period and was eventually suppressed due to the formation of a few‐nanometers‐thick film of amorphous aluminum hydroxide gel around the AlN particles, acting as a passivation layer. Moreover, the aqueous part of the suspension possessed a remarkably high value of dissolved [Al(III)]_aq, being an order of magnitude higher at a given pH value than the aqueous AlCl₃ solution.     

Water activity data representation of aqueous solutions at 25°C

Polynomial expressions have been fitted to the complete range of available water-activity data for 396 electrolyte and non-electrolyte aqueous binary systems. The standard deviation of regression rarely exceeded 0.001 and was less than 0.0002 in most cases. Such data representation is useful for the prediction of the water-activity of mixed moderately concentrated aqueous solutions.     

Sulphide inhibition of methanogenic activity at various pH levels at 55°C

The purpose of this study was to evaluate the toxic effect of sulphide on thermophilic methanogenic bacteria, pre-cultivated in UASB-reactors fed with and without sulphate, at 55°C and different pH levels. For granular sludge, precultivated in the presence of sulphate, the inhibition caused by hydrogen sulphide was dependent on the pH imposed. At alkaline pH the inhibitory effect of hydrogen sulphide was higher than at neutral or acidic pH. The effect of sulphide could not be described in terms of free hydrogen sulphide level only. For dispersed sludge, pre-cultivated in the absence of sulphate, the inhibition caused by free hydrogen sulphide was independent of the pH, and the toxic effect of sulphide could be described in terms of free hydrogen sulphide.     

Solubility of potassium ferrate in 12 M alkaline solutions between 20°C and 60°C

The solubility of potassium ferrate (K₂FeO₄) was measured in aqueous solutions of NaOH and KOH of total concentration 12 M containing various molar ratios of KOH:NaOH in the range 12:0 to 3:9. Several analytical methods were tested for the determination of ferrate concentration. The final method chosen consisted of potentiometric titration of the ferrate sample with an alkaline solution of As₂O₃. The assumption was made that ferrate dissociates in concentrated KOH solutions predominantly to KFeO₄⁻. The solubility constant, S, defined as the product of the molar concentration of the potassium ion, K⁺, and the ferrate anion, KFeO₄⁻, was found to be 0·044 ± 0·006 mol² dm⁻⁶ for 20°C, 0·093 ± 0·004 mol² dm⁻⁶ for 40°C and 0·15 ± 0·09 mol² dm⁻⁶ for 60°C. From these results the heat of dissolution of K₂FeO₄ was calculated as −14·3 kJ mol⁻¹. At 60°C the enhanced decomposition of the ferrate at the higher temperature led to a greater deviation in solubility values compared with data for either 20°C or 40°C.     

Tensile deformation of nylon 66 fibers at −196°C

Nylon fibers tested in tension at ?196°C show ductile strains up to 75%. The ductility is a complicated function of draw ratio, because decreasing work hardening with decreasing draw ratio leads to a point of instability where necking begins. The necks presumably initiate fracture, have the appearnce of cracks, and have been previously seen on fibers drawn in various organic liquids. Recovery experiments showed that molecular motions involved in low temperature deformation differ from those involved in ambient temperature deformation.