Further Enhancing Piezoelectric Properties by Adding MnO2 in AgSbO3‐Modified (Li,K,Na)(Nb,Ta)O3 Lead‐Free Piezoceramics

This work investigated the effect of MnO₂ addition on the phase structure, microstructure, and electrical properties of AgSbO₃‐modified (Li,K,Na)(Nb,Ta)O₃ (abbreviated as LKNNT‐AS) lead‐free piezoelectric ceramics with an optimized composition endowed with a state of two‐phase coexistence. A small amount (0.1 wt%) of MnO₂ can significantly further enhance the piezoelectric property of LKNNT‐AS ceramics, whose piezoelectric constant d₃₃ and converse piezoelectric coefficient d₃₃* as well as planar electromechanical coupling factor k_p reach 363 pC/N, 543 pm/V, and 0.49, respectively. The temperature stability of piezoelectricity in MnO₂‐modified LKNNT‐AS samples also improved, which is associated with the more uniform and better thermally stable ferroelectric domains that were revealed by piezoresponse force microscopy.     

New Lead‐Free (1 − x)(K0.5Na0.5)NbO3–x(Bi0.5Na0.5)ZrO3 Ceramics with High Piezoelectricity

For enhancing the piezoelectric properties of ceramics (Bi_0.5Na_0.5)ZrO₃ (BNZ) was used to partially substitute (K_0.5Na_0.5)NbO₃ (KNN). The addition of BNZ changes the symmetry of KNN ceramics from orthorhombic to tetragonal, and finally to rhombohedral phase. A new phase boundary with both rhombohedral–orthorhombic and orthorhombic–tetragonal phase transitions near room temperature is identified for KNN–0.050BNZ ceramics, where optimum electrical properties were obtained: d₃₃ = 360 pC/N, k_p = 32.1%, ε_r = 1429, tanδ = 3.5%, and T_C = 329°C. The results indicated a new method for designing high‐performance lead‐free piezoelectric materials.     

Electric‐Field‐Driven Phase Transition Process in (K,Na, Li)(Nb,Ta, Sb)O3 Lead‐Free Piezoceramics

The electric‐field‐driven phase transition in (K, Na, Li)(Nb, Ta, Sb)O₃ lead‐free piezoelectric ceramics was investigated by X‐ray diffraction, Raman spectra, and the temperature dependences of permittivity spectra. After poling under different electric fields, phase of the ceramics transformed gradually from orthorhombic–tetragonal coexisting phase to orthorhombic phase, indicating that the crystal structure of ceramics was strongly sensitive to electric field as an external stimulus. A secondary phase K₃Li₂Nb₅O₁₅ induced by electric field was detected in the ceramics with Li content of 7 mol%, which was close to the solubility limit of lithium. This field‐induced secondary phase resulted from the movement of Li ions and the structural deformation induced by electric field. Moreover, piezoelectric constant d₃₃ increased with the increasing poling field strength and the enhancement can be attributed to the field‐triggered domain switching. This study implied that in addition to temperature and composition, which has been reported in previous researches, electric field might be an effective way for inducing phase transition in lead‐free piezoelectric ceramics and improving the electrical performances simultaneously.     

Structure Evolution and Electrical Properties of Y3+‐Doped Ba1−xCaxZr0.07Ti0.93O3 Ceramics

Lead free piezoelectric ceramics of Y³⁺‐doped Ba_1?xCa_xZr_0.07Ti_0.93O₃ with x = 0.05, 0.10, and 0.15 were prepared. Composition and temperature‐dependent structural phase evolution and electrical properties of as‐prepared ceramics were studied systematically by X‐ray diffraction, Raman spectroscopy, impedance analyzer, ferroelectric test system, and unipolar strain measurement. Composition with x = 0.10 performs a good piezoelectric constant d₃₃ of 363 pC/N, coercive field E_c of 257 V/mm, remanent polarization P_r of 14.5 μC/cm², and a Curie temperature T_m of 109°C. High‐resolution X‐ray diffraction was introduced to indicate presence of orthorhombic phase. Converse piezoelectric constant d₃₃* of x = 0.10 composition performed better temperature stability in the range from 50°C to 110°C. That means decreasing orthorhombic–tetragonal phase transition temperature could be an effective way to enlarge its operating temperature range.     

Intergranular Stress Induced Phase Transition in CaZrO3 Modified KNN‐Based Lead‐Free Piezoelectrics

The phase transition temperatures of CaZrO₃‐doped (Na_0.49K_0.49Li_0.02)(Nb_0.8Ta_0.2)O₃ lead‐free piezoelectrics (LKNNT‐CZ5) have been studied with X‐ray diffraction and Raman scattering. It is found that LKNNT‐CZ5 ceramics and powders with the same crystallite size (~2–5 μm) exhibit distinctly different phase transition behaviors versus temperature. The ceramic bulk changes its orthorhombic phase to tetragonal structure abruptly after being pulverized to powders at room temperature(RT), and follows a phase transition sequence with increasing temperature: orthorhombic (RT–65°C), orthorhombic and tetragonal (65°C–105°C), and tetragonal phase (105°C to ~220°C). Contrastively, the powders hold a tetragonal structure without any phase transition within the whole temperature region (RT–220°C). These differences might be induced by the existing internal stress or residual strain, which could be released during the grinding process.     

High‐Performance Small‐Amount Fe2O3‐Doped (K,Na)NbO3‐Based Lead‐Free Piezoceramics with Irregular Phase Evolution

[(K_0.43Na_0.57)_0.94Li_0.06][(Nb_0.94Sb_0.06)_0.95Ta_0.05]O₃ + x mol% Fe₂O₃ (KNLNST + x Fe, x = 0~0.60) lead‐free piezoelectric ceramics were prepared by conventional solid‐state reaction processing. The effects of small‐amount Fe₂O₃ doping on the microstructure and electrical properties of the KNLNST ceramics were systematically investigated. With increasing Fe³⁺ content, the orthorhombic‐tetragonal polymorphic phase transition temperature (T_O‐T) of KNLNST + x Fe ceramics presented an obvious “V” type variation trend, and T_O‐T was successfully shifted to near room temperature without changing T_C (T_C = 315°C) via doping Fe₂O₃ around 0.25 mol%. Electrical properties were significantly enhanced due to the coexistence of both orthorhombic and tetragonal ferroelectric phases at room temperature. The ceramics doped with 0.20 mol% Fe₂O₃ possessed optimal piezoelectric and dielectric properties of d₃₃ = 306 pC/N, k_p = 47.0%, = 1483 and tan δ = 0.023. It was revealed that the strong internal stress in the KNLNST + x Fe ceramics with higher Fe³⁺ contents (x = 0.40, 0.60) stabilized the orthorhombic phase, leading to the irregular “V” type rather than the usually observed monotonic phase transition with composition change in the ceramics.     

Improved thermal stability of the piezoelectric properties of (Li,Ag)‐co‐modified (K,Na) NbO3‐based ceramics prepared by spark plasma sintering

High‐performance lead‐free piezoelectric ceramics 0.94(K_0.45Na_0.55)_1?xLi_x(Nb_0.85Ta_0.15)O₃–0.06AgNbO₃ (KNNLTAg‐x) were successfully prepared by spark plasma sintering technique. The doping effect of Li on the structural and electrical properties of KNNLTAg‐x (x=0, 0.02, 0.04, 0.06, 0.08 and 0.10) ceramics was studied. The lattice structure, ferroelectric and piezoelectric properties of the KNLNTAg‐x ceramics are highly dependent on the Li doping level. In particular, the Li dopant has a great impact on both Curie temperature T_c and orthorhombic‐tetragonal transition temperature T_O‐T. The 4% Li‐doped sample exhibited relatively high T_O‐T of 95°C, leading to a stable dynamic piezoelectric coefficient (d₃₃*) of 220‐240 pm/V in a broad temperature range from 25°C to 105°C. Additionally, the 2% Li‐doped sample shows a high d₃₃* of 320 pm/V at 135°C, suggesting its great potential for high‐temperature applications.     

Phase Transition and Large Electrostrain in Lead‐Free Li‐Doped (Ba,Ca)(Ti,Zr)O3 Ceramics

Large piezoelectric effect is achieved in Li‐doped Ba_0.85Ca_0.15Ti_0.90Zr_0.10O₃(BCTZ) ceramics by use of tuning the phase boundaries. Rhombohedral–orthorhombic (R–O) and orthorhombic–tetragonal (O–T) multiphase coexistence is constructed in the ceramics by changing Li contents. The high piezoelectric constant d₃₃ (493 pC/N) and large electrostrain (dS_max/dE_max = 931 pm/V) have been observed in the Li‐doped (Ba, Ca)(Ti, Zr)O₃ ceramics at low sintering temperature (1350°C/2 h). The significant enhancement in materials properties is ascribed to the multiphase region around room temperature induced by Li‐doped effect.     

Orthorhombic‐pseudocubic phase transition and piezoelectric properties of (Na0.5K0.5)(Nb1−xSbx)‐SrZrO3 ceramics

0.96(Na_0.5K_0.5)(Nb_1?xSb_x)‐0.04SrZrO₃ ceramics with 0.0≤x≤0.06 were well sintered at 1060°C for 6 hours without a secondary phase. Orthorhombic‐tetragonal transition temperature (T_O‐T) and Curie temperature (T_C) decreased with the addition of Sb₂O₅. The decrease in T_C was considerable compared to that in T_O‐T, and thus the tetragonal phase zone disappeared when x exceeded 0.03. Therefore, a broad peak for orthorhombic‐pseudocubic transition as opposed to that for orthorhombic‐tetragonal transition appeared at 115°C‐78.2°C for specimens with 0.04≤x≤0.06. An orthorhombic structure was observed for specimens with x≤0.03. However, the polymorphic phase boundary structure containing orthorhombic and pseudocubic structures was formed for the specimens 0.04≤x≤0.06. Furthermore, a specimen with x=0.055 exhibited a large piezoelectric strain constant of 325 pC/N, indicating that the coexistence of orthorhombic and pseudocubic structures could improve the piezoelectric properties of (Na_0.5K_0.5)NbO₃‐based lead‐free piezoelectric ceramics.     

Properties and structures of nonstoichiometric (K,Na)NbO3‐based lead‐free ceramics

The 0.968[(K_0.48Na_0.52)]Nb_0.95+xSb_0.05O₃–0.032(Bi_0.5Na_0.5)ZrO₃ [KNN_xS–BNZ] lead‐free ceramics with nonstoichiometric niobium ion were fabricated via conventional solid‐state sintering technique and their piezoelectric, dielectric and ferroelectric properties were investigated. When x = 0.010, enhanced piezoelectric properties (d₃₃ ≈ 421 pC/N and k_p ≈ 0.47) were obtained due to the construction of rhombohendral—tetragonal phase boundary near room temperature. The KNN_xS–BNZ ceramics possesses enhanced Curie temperature (T_c) with improved piezoelectric constant. A large d₃₃ of ~421 pC/N and a high T_c ~256°C can be simultaneously induced in the ceramics with x = 0.010. Especially, good thermal stability was observed in a broad temperature range. The results indicated that our work could benefit development of KNN‐based ceramics and widen their application range.     

Structural and electrical properties of Na0.47K0.47Li0.06NbO3 lead-free piezoelectric ceramics modified by AgSbO3

(1?x)Na_0.47K_0.47Li_0.06NbO₃ (NKLN)–xAgSbO₃ lead-free piezoelectric ceramics were prepared using a reaction sintering method. The effects of AgSbO₃ doping on the structural and electrical properties of NKLN ceramics sintered at 1000–1040 °C were studied. The dopant affected densification, phase content, sintering temperature, microstructure and electrical properties. Variations in the relative intensity of X-ray diffraction peaks were consistent with Ag⁺ and Sb⁵⁺ ions substituting on the perovskite lattice to produce a change in the proportions of co-existing tetragonal and orthorhombic phases. Grain growth during secondary re-crystallization was also affected. The temperature of the orthorhombic–tetragonal (O–T) phase transition and the Curie temperature (T_C) decreased as a result of AgSbO₃ modifications. The dielectric and piezoelectric properties are enhanced for the composition near the orthorhombic–tetragonal polymorphotropic phase boundary. The 0.92Na_0.47K_0.47Li_0.06NbO₃–0.08AgSbO₃ ceramics exhibited optimum electrical properties (d₃₃=252 pC/N, ε_r=1450, tan δ=0.02, and T_C=280 °C). These results reveal that (1?x)Na_0.47K_0.47Li_0.06NbO₃–xAgSbO₃ ceramics are promising materials for lead-free piezoelectric application.     

(K,Na)NbO3-based ceramics with excess alkali oxide for piezoelectric energy harvester

(K_0.44Na_0.52Li_0.04)(Nb_0.86Ta_0.1Sb_0.04)O₃ (KNLNTS) ceramics were prepared by a solid-state reaction. The effect of excess (K,Na)₂O alkali oxide on the densification, phase evolution, microstructure development, and piezoelectric properties was investigated. The figure of merit (FOM) (d₃₃·g₃₃) for piezoelectric energy harvesting applications was also compared between the samples with and without excess alkali oxide. The addition of the excess alkali oxide changed the tetragonal crystal structure to orthorhombic and decreased the sintering temperature by about 100 °C. The dielectric constant of the orthorhombic phase is much lower than that of the tetragonal phase. The orthorhombic sample with excess alkali oxide sintered at 1020 °C demonstrated higher FOM in spite of having a smaller piezoelectric constant (d₃₃) than the stoichiometric sample sintered at 1100 °C. This result indicates that a KNN ceramic with an orthorhombic composition near the MPB with a moderate piezoelectric constant and smaller permittivity is more advantageous for an energy harvesting application than that with a morphotropic phase boundary (MPB) or a tetragonal composition.     

Effects of Bi0.5Na0.5HfO3 addition on the phase structure and piezoelectric properties of (K,Na)NbO3‐based ceramics

Lead‐free perovskite (1‐x)(K_0.48Na_0.48Li_0.04)Nb_0.95Sb_0.05O₃‐x(Bi_0.5Na_0.5)HfO₃ piezoelectric ceramics were prepared by a traditional ceramic fabrication method. An investigation was conducted to assess the effects of (Bi_0.5Na_0.5)HfO₃ content on the crystal structure, microstructure, phase‐transition temperatures, and piezoelectric properties of the ceramics. The X‐ray diffraction results, combined with the temperature dependence of dielectric properties, revealed that the ceramics experienced a structural transition from an orthorhombic phase to a tetragonal phase with the addition of (Bi_0.5Na_0.5)HfO₃, and a coexistence of orthorhombic and tetragonal phases was identified in the composition range of 0.005≤x≤0.015. An obviously improved piezoelectric activity was obtained for the ceramics with compositions near the orthorhombic‐tetragonal phase boundary, among which the composition x=0.005 exhibited the maximum values of piezoelectric constant d₃₃, and planar and thickness electromechanical coupling coefficients (k_p and k_t) of 246 pC/N, 0.435, and 0.554, respectively. Furthermore, the Curie temperature of the ceramics was found decreasing with the increase in (Bi_0.5Na_0.5)HfO₃ content, but still maintaining above 300°C for the phase boundary compositions. These results indicate that the ceramics are promising lead‐free candidate materials for piezoelectric applications.     

Structure,Phase Transition,and Electronic Properties of K1−xNaxNbO3 Solid Solutions from First‐Principles Theory

With extensive first‐principles calculations, we investigated the geometric structure, phase transition, and electronic properties of orthorhombic, monoclinic, and tetragonal K_1?xNa_xNbO₃ (KNN) as functions of the Na content. We found that KNN undergoes an orthorhombic‐to‐monoclinic‐to‐orthorhombic phase transition when the Na content is gradually increased. We also found that the polarization vector of the monoclinic phase can be rotated more easily than those of the orthorhombic and tetragonal phases, giving rise to an enhanced piezoelectric response of the monoclinic KNN. Furthermore, our calculations provide an interpretation for the experimentally observed unusual broad peak of the KNN piezoelectric parameters.     

Addition of small amounts of BiFeO3 to (Li,K,Na)(Nb,Ta)O3 lead-free ceramics: Influence on phase structure,microstructure and piezoelectric properties

A small amount of BiFeO₃ (BF) was incorporated into lead-free Li_0.03(Na_0.53K_0.48)_0.97Nb_0.8Ta_0.2O₃ (LKNNT) piezoceramics for the purpose of property improvement via phase structure control. It was found that the addition of BF not only induced a series of phase transformations from orthorhombic to tetragonal and further to pseudocubic in LKNNT ceramics, but also enhanced its sintering densification behavior. Even tiny amount of BF addition down to 0.5 mol% could change the room-temperature phase structure from a dominant orthorhombic state to the coexistence of orthorhombic and tetragonal phases, resulting in peak piezoelectric properties of $d_{33}^{*}～340\text{pm/V}$, k_p ～ 47.0%. When the amount of BF was increased to 0.75 mol%, the tetragonal phase became dominant in the modified LKNNT ceramics, which exhibited excellent temperature stability, despite its slightly lowered piezoelectric coefficients.     

Perovskite‐Structured BiFeO3–Bi(Zn1/2Ti1/2)O3–PbTiO3 Solid Solution Piezoelectric Ceramics with Curie Temperature About 700°C

In this article, perovskite‐structured BiFeO₃–Bi(Zn_1/2Ti_1/2)O₃–PbTiO₃ (BF–BZT–PT) ternary solid solutions were prepared with traditional solid‐state reaction method and demonstrated to exhibit a coexistent phase boundary (CPB) with Curie temperature of T_C~700°C in the form of ceramics with microstructure grain size of several micron. It was found that those CPB ceramics fabricated with conventional electroceramic processing are mechanically and electrically robust and can be poled to set a high piezoelectricity for the ceramics prepared with multiple calcinations and sintering temperature around 750°C. A high piezoelectric property of T_C = 560°C, d₃₃ = 30 pC/N, ε₃₃^T/ε₀ = 302, and tanδ = 0.02 was obtained here for the CPB 0.53BF–0.15BZT–0.32PT ceramics with average grain size of about 0.3 μm. Primary experimental investigations found that the enhanced piezoelectric response and reduced ferroelectric Curie temperature are closely associated with the small grain size of microstructure feature, which induces lattice structural changes of increased amount ratio of rhombohedral‐to‐tetragonal phase accompanying with decreased tetragonality in the CPB ceramics. Taking advantage of structural phase boundary feature like the Pb(Zr,Ti)O₃ systems, through adjusting composition and microstructure grain size, the CPB BF–BZT–PT ceramics is a potential candidate to exhibit better piezoelectric properties than the commercial K‐15 Aurivillius‐type bismuth titanate ceramics. Our essay is anticipated to excite new designs of high–temperature, high–performance, perovskite‐structured, ferroelectric piezoceramics and extend their application fields of piezoelectric transducers.     

Enhanced Piezoelectric Properties of (Ba1−xCax)(Ti0.92Sn0.08)O3 Lead‐Free Ceramics

(Ba_1?xCa_x)(Ti_0.92Sn_0.08)O₃ (x = 0.00–0.06 mol) ceramics with a high relative density over 96% were prepared by a conventional sintering method at 1480°C. At room temperature, a polymorphic phase transition from orthorhombic phase to tetragonal phase was confirmed by the XRD patterns in the composition range of 0.04 ≤ x ≤ 0.06. A high piezoelectric coefficient d₃₃ up to 568 pC/N was obtained at x = 0.05 mol, which is higher than the other component of (Ba,Ca)(Ti,Sn)O₃ system. At the same time, the corresponding planar electromechanical coupling factor k_p, converse piezoelectric coefficient dS/dE, and dielectric constant ε_r reach 47.7%, 1013 pm/V, and 23000, respectively. These results indicate that the (Ba,Ca)(Ti,Sn)O₃ ceramics are a promising candidate to replace for the lead‐based piezoelectric materials.     

New Insight on Sintering Progress of KNN‐Based Lead‐Free Ceramics

0.96(K_0.5Na_0.5)_0.95Li_0.05Nb_0.93Sb_0.07O₃–0.04CaZrO₃ (0.96KNLNS–0.04CZ) lead‐free piezoelectric ceramics have been prepared by a new ceramics sintering progress—three‐step sintering method, via adjusting every step sintering temperature and holding time to improve piezoelectric properties. The result shows that the phase structure of the ceramics was changed from single phase to two phase coexisted by three‐step sintering, meanwhile, orthorhombic–tetragonal phase transition temperature was modified to around zero degree. Remarkably, piezoelectric properties has been obtained in 0.96KNLNS‐0.04CZ ceramics, which piezoelectric parameter is d₃₃ =420 pC/N, K_p =0.485.     

Piezoelectric properties of (Na0.5K0.5)(Nb1‐xSbx)O3‐SrTiO3 ceramics with tetragonal‐pseudocubic PPB structure

CuO‐added 0.96(Na_0.5K_0.5)(Nb_1‐xSb_x)O₃‐0.04SrTiO₃ ceramics sintered at the low temperature of 960°C for 10 hours showed dense microstructures and high relative densities. The specimens with 0.0 ≤  x ≤ 0.04 had orthorhombic‐tetragonal polymorphic phase boundary (PPB) structure. Tetragonal‐pseudocubic PPB structure was observed in specimens with 0.05 ≤  x ≤ 0.07, while the specimen with x = 0.08 has a pseudocubic structure. The structural variation in the specimens is explained by the decreases in the orthorhombic‐tetragonal transition temperature and Curie temperature with the addition of Sb⁵⁺ ions. The specimens with 0.05 ≤  x ≤ 0.07, which have tetragonal‐pseudocubic PPB structure, had large electric field‐induced strains of 0.14%‐0.016%. Moreover, these specimens also showed increased d₃₃ values between 280 pC/N and 358 pC/N. In particular, the specimen with x = 0.055 showed particularly enhanced piezoelectric properties: d₃₃ of 358 pC/N, k_p of 0.45, and the electric field‐induced strain of 0.16% at 4.5 kV/mm.     

Temperature‐insensitive piezoelectricity in lead‐free NaNbO3‐based ceramics

In this work, we report a lead‐free piezoelectric ceramic of (0.9‐x)NaNbO₃‐0.1BaTiO₃‐xBaZrO₃, and the effects of BaZrO₃ on the phase structure, microstructure, electrical properties and temperature stability are investigated. A morphotropic phase boundary‐like region consisting of rhombohedral (R) and tetragonal (T) phases is constructed in the compositions with x = 0.035‐0.04. More importantly, in situ temperature independence of the piezoelectric effect {piezoelectric constant (d₃₃) and strain} can be achieved below the Curie temperature (T_c). Intriguingly, the electric field‐induced strain is still observed at T ≥ T_c due to the combined actions of the electrostrictive effect and the electric field‐induced phase transition. We believe that NaNbO₃‐based ceramics of this type have potential for applications in actuators and sensors.