偶联剂与等离子体协同表面处理对聚乙烯木塑复合材胶接性能的影响

采用硅烷偶联剂涂覆与等离子体协同处理的方法,对聚乙烯木塑复合材料进行表面处理以改善其胶接性能。研究了硅烷偶联剂浓度、等离子体处理时间、等离子体喷头距试件的处理距离对胶接强度的影响,优化了协同处理工艺。利用接触角测试、红外光谱分析研究了协同表面处理前后材料的表面性质变化,并对胶接接头的耐水性能进行了测试。结果表明:利用偶联剂涂覆和等离子体的协同处理,可以既提高胶接强度,又改善胶接接头的耐水性能。协同处理受偶联剂涂覆和等离子体处理的工艺因素影响较大,选取的优选处理工艺为偶联剂浓度为5%、等离子体处理时间为30s、处理距离为30mm。     

复合材料胶接表面的等离子处理技术

介绍了等离子的定义,简要描述了等离子处理技术的原理及其在纤维表面改性的应用,综述了近年来国内外等离子处理技术在处理复合材料待胶接表面的研究进展,阐述了等离子处理技术在处理过程中需要重点考虑的几个关键因素,如功率、时间、气体种类和气压等,同时阐述了表征处理结果的方法,如平均表面粗糙度、接触角(水),以及胶接完成后的剪切强度、破坏模式。最后,指出国内开展等离子体处理复合材料胶接表面研究存在的问题。     

胶接工艺对粘接强度的影响

介绍了胶接件的表面处理以及胶黏剂的配制、涂胶、晾置、黏合和固化等因素对粘接强度的影响。表面处理介绍了常用方法,重点描述表面粗糙度与粘接强度的关系。胶黏剂的配制介绍了温度平衡、组分调整与预混、混合调配和配制顺序。涂胶介绍了涂胶方法和注意事项。晾置介绍了不同种类胶黏剂的晾置时间。黏合介绍了粘合方法和时机。固化介绍了固化方式、方法和固化条件三要素,重点描述固化温度、时间和压力与粘接强度的关系。     

金属工件的表面处理及胶接工艺对胶接剪切强度的影响

采用环氧树脂-DDS固化体系作为胶接剂,探讨了各种金属表面处理方法、胶接时对胶接面施加的压力、胶层厚度等因素对胶接剪切强度的影响.结果表明,对不锈钢工件采用盐酸氧化法及草酸-硫酸氧化法进行表面处理,得到的胶接剪切强度最好;对铝合金工件采用硅酸磷酸钠法进行表面处理,得到的胶接剪切强度最高.胶接时对胶接面施加0.1～0.4Mpa的压力、胶层厚度在0.10～0.23 mm范围内时胶接效果最好.由于处理液对金属表面产生适度的化学腐蚀,改变了金属表面的物理化学性质,表现出更好的可浸润性和更强的表面吸附力,可以有效地提高胶接剪切强度.     

等离子体处理对航空复合材料胶接性能的影响研究

本文探讨了等离子体处理对航空用高温固化环氧复合材料的表面状态及胶接性能的影响。利用光学照相、静态接触角及红外测温等方式初步考察了表面处理过程中复合材料表面状态的变化情况,揭示了复合材料表面的强烈相互作用行为以及随之产生的物理化学特征;进一步对经不同等离子参数处理的复合材料胶接试验件进行I型层间断裂韧性测试。结果表明,G_IC性能可优化到834J/m²,相比于空白试样提升约22%,揭示了等离子体对提升复合材料胶接面结合力的正向作用。     

木材胶接用三聚氰胺改性脲醛树脂胶黏剂性能研究

针对实际应用,以=三聚氰胺作为改性剂对脲醛树脂进行共聚和共混改性.在不同固化体系下,采用不同摩尔比低毒脲醛树脂分别与三聚氰胺混合,对混合比例变化对胶合强度和甲醛释放量的影响进行了具体研究.结果表明:固化体系不同,胶接强度也不相同.随着摩尔比的升高,胶接强度提高,甲醛释放量亦相应提高.用三聚氰胺改性的脲醛树脂的胶接强度与甲醛释放量均优于纯脲醛树脂.混合胶液中随三聚氰胺比例减少,胶接性能有所下降,甲醛释放量变化逐渐趋于平稳.     

普通型炭纤维表面的氧冷等离子体处理

采用射频氧冷等离子体对兰州普通型PANCF进行了表面处理。由于CF表面酸性基因增加,表面粗糙化,浸润性改善,使CFRP的层间剪切强度(ILSS)提高了约90％。     

表面处理对硅橡胶胶粘剂胶接性能的影响

本文着重研究了不同表面处理条件下硅橡胶胶粘剂的粘接性能。有机硅烷偶联剂对提高硅橡胶胶粘剂的粘接性能有显著效果,其中以GPJ－43的处理效果为最佳。铝合金试样机械打磨后采用不同溶剂清洗对粘接性能也有影响,其中以三氯乙烯的效果为最好。磷酸阳极化是很有效的表现处理方法。对铝－铝粘接界面的分析发现,硅橡胶胶粘剂粘接接头的破坏一般为胶粘剂的内聚破坏或胶粘剂与偶联剂界面的粘附破坏。     

几种机械表面处理方法对6013铝合金接头胶接性能的影响

采用砂纸打磨、湿喷砂、纳米化等3种机械处理方法对6013铝合金表面进行处理,测试其粘接剪切强度,并与P2化学表面处理方法的结果进行对比。利用SEM、AFM、接触角测量仪等技术对铝合金表面处理前后的表面微观结构、微观粗糙度、润湿性等特性进行了研究。结果表明,不同的表面处理方法对铝合金接头的胶接性能影响不同。湿喷砂和砂纸打磨方法处理后铝合金接头的胶接性能与P2化学法表处的效果接近。纳米化方法不利于铝合金胶接性能的提高。微观粗糙度对铝合金的粘接性能具有重要影响,粗糙度越大,铝板胶接性能越好。润湿性不是影响胶接性能的关键因素。     

碱处理大豆蛋白胶粘剂的2级结构对胶接性能的影响

利用NaOH改性大豆蛋白制备大豆蛋白胶粘荆,筛选了最佳的反应条件;采用红外光谱中去卷积与2阶导数并结合曲线拟合与结合模式识别的方法,研究了碱处理后大豆蛋白的空间聚集结构对其胶接性能的影响。结果表明,在NaOH作用下,蛋白质空间聚集结构破坏,极性基团的暴露使得胶接强度提高;而大豆蛋白2级结构中无规卷曲结构含量越高,越有利于胶接。     

The effect of steam treatment on bonding strength of impregnated wood materials

In wood materials, the species of wood, its humidity, and the type of the adhesive have an important role to make the wood material durable for a long period both in inner space and outer space. In this study, it is aimed to determine the resistance characteristics of adhesive using different impregnation chemicals and different types of adhesives before and after steam treatment. In this study, beech and poplar as wood materials; mixture of Protim-WR 235, Tanalith-C, and Celcure-AC 500 as impregnation materials; and poly vinyl acetate (PVAc), urea formaldehyde (UF), and desmodur vinyl trie ketonol acetate (D-VTKA), resistant to water, as adhesives materials were used. All samples were kept in a steaming equipment for 2, 6, 12, 24, 48, and 96?h, afterwards the maximum force of the samples were measured for each waiting period, and then their bonding strength was determined. According to the results of the study, beech control samples had higher strength than poplar control samples. Control samples bonded with D-VTKA is the least affected one compared to all original control samples in the steam test. D-VTKA can be offered as the proper adhesive for humid places. The results also showed that Tanalith-C is the least affecting impregnation material on the bonding strength.     

水对液相氧化处理聚乙烯木塑复合材胶接性能的影响

采用液相氧化方法对木粉/聚乙烯木塑复合材料进行表面处理以改善其胶接性能。研究了氧化处理后木塑复合材料胶接接头的耐水性,并利用接触角测试、SEM、FT-IR等分析手段,探讨了木塑复合材料胶接接头在水环境下的老化失效原因。结果表明,未处理的聚乙烯木塑复合材料难以胶接,经过液相氧化处理后,不但可以提高聚乙烯木塑复合材料的胶接强度,还可改善木塑复合材料胶接接头的耐水性。在水的作用下,液相氧化处理聚乙烯木塑复合材的表面结构会发生改变,复合材料中木质纤维的吸水膨胀也会导致材料表面出现裂纹,致使胶接接头失效。     

胶带冷粘技术在济三矿选煤厂的应用

带式运输机是一种高效便捷的运输设备,也是选煤厂普遍应用的主要运输设备,胶带接头连接的质量直接影响胶带机的使用,使用冷粘技术连接胶带接头具有强度高、寿命长、接头平整、操作方便、劳动强度低等特点,胶带接头冷粘是一项简单可靠的带式运输机输送带连接方式。     

硅烷偶联剂处理木塑复合材胶接接头的耐水性

利用硅烷偶联剂KH560对木粉/聚乙烯复合材料进行表面处理以改善其胶接性能。利用接触角、吸水量、表面形貌以及胶接强度测试等分析方法,研究了硅烷偶联剂处理聚乙烯木塑复合材料胶接接头在水环境中的胶接耐久性能。试验结果表明,机械打磨并偶联剂处理后,聚乙烯木塑复合材表面接触角增加,表面粗糙度增大,胶接强度和耐水性明显提高。偶联剂分子链上环氧基团的"架桥"作用以及甲氧基的憎水作用,是粘接强度和耐水性能提高的主要原因。浸水环境下,聚乙烯木塑复合材料表面粗糙度略有降低;随着浸水时间的延长,表面接触角下降,胶接接头的吸水量增加,胶接强度下降。水环境下聚乙烯木塑复合材料中木质纤维成分的吸水膨胀,是造成胶接强度下降的主要原因。     

Functionalization of sisal fibers and high‐density polyethylene by cold plasma treatment

Chopped sisal fibers and finely powdered high‐density polyethylene were surface functionalized using dichlorosilane (DS) under radio frequency (RF)‐plasma conditions and characterized by electron spectroscopy for chemical analysis (ESCA) and fluorescence labeling techniques. A high‐capacity (10 L), rotating, 13.56 MHz, electrodeless plasma installation, specially designed to allow the uniform surface modification of powdery and particulate matter of irregular shape, was used. A three‐factor fractional experimental design was employed to evaluate the effect of RF‐power, pressure, and reaction time on the ESCA‐based relative atomic composition of plasma‐treated samples. It was demonstrated that ? SiH_xCl_y functionalities are present on plasma‐exposed surfaces and these functionalization reactions can be controlled by selecting proper plasma parameters. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 2145–2154, 2002     

Atmospheric-pressure plasma treatment of polyamide 6 composites for bonding with polyurethane

An atmospheric-pressure plasma jet (APPJ)-based surface treatment process was investigated for the structural (τ_B > 15 MPa) adhesive bonding of polyamide 6 (PA6) composites. The treated surfaces were examined by contact angle measurement, X-ray photoelectron spectroscopy, and atomic force microscopy (AFM). Additionally, the shear strengths of single lap specimens were determined as a function of different plasma intensities and polyurethane adhesives. Our results show that APPJ leads to an increase of the surface free energy, oxygen concentration, and number of functional groups. Furthermore, the topography of the surface was significantly modified by exposure to APPJ. AFM measurements show that special attention has to be paid to the intensity of the plasma treatment to avoid melting and flattening of the PA6 surface on the nanometer scale. With optimized multiple APPJ treatments, lap shear strength of 20 MPa was achieved for the first time for this material system, allowing the material system to be employed in future automobile applications.     

竹材表面处理对胶合性能的影响

为提高竹材的胶合性能,用自制的偶联剂对竹材表面进行预处理,测试了处理前后表面接触角的变化,从而计算出竹篾外表面自由能及其分量的变化。将处理的竹篾压制成竹篾层积材,测试了竹篾层积材的物理及力学性能,并与未处理竹篾层积材进行了比较。研究结果表明,经偶联剂处理的竹篾表面自由能提高,压制的竹篾层积材的胶合强度也有明显的提高,还对偶联剂处理前后强度变化的原因进行了探讨。     

Glutaraldehyde-wheat gluten protein adhesives for wood bonding

ABSTRACT

Wheat gluten protein hydrolysate was used as a biomass feedstock to prepare environmentally friendly protein-based adhesives, with hydrolyzed wheat protein as control. Glutaraldehyde was used to modify it to obtain a glutaraldehyde-wheat protein (GP) adhesive. Polyethylenimine (PEI) was also used as a crosslinking agent. Plywood has been prepared and tested, and its performance was used to measure the wheat gluten protein hydrolysate adhesive bonding performance. Differential scanning calorimetry (DSC) and thermomechanical analysis (TMA) were used to analyze the adhesive thermal properties and the microstructures of the cured adhesives by scanning electron microscopy (SEM). The results show that modification by glutaraldehyde can effectively improve the bonding performance of wheat protein adhesives, the plywood bonded strength having been improved by its addition. The effect of PEI as a crosslinking agent became evident. It can greatly improve the bonding properties of glutaraldehyde-modified wheat protein adhesives. TMA analysis indicates that the glutaraldehyde-modified GP adhesive has a higher storage modulus than the unmodified one. The modulus of the adhesive increased after adding the PEI cross-linking agent.     

Influence of moisture regain of aramid fibers on effects of atmospheric pressure plasma treatment on improving adhesion with epoxy

One difference between a low‐pressure plasma treatment and an atmospheric pressure plasma treatment is that in the atmosphere, the substrate material may contain significant quantities of moisture, which could potentially influence the effects of the plasma treatment. To investigate how the existence of moisture affects atmospheric pressure plasma treatment, aramid fibers (Twaron 1000) with three different moisture regains (0.5, 4.5, and 5.5%) were treated by an atmospheric pressure plasma jet for 3 s at a gas flow rate of 8 L/min, a treatment head temperature of 100°C, and a power of 10 W. The scanning electron microscopy analysis showed no observable surface morphology change for the plasma treated samples. X‐ray photoelectron spectroscopy analysis showed the oxygen contents of the 0.5 and 4.5% moisture regain groups increased from that of the control, although the opposite was true for the 5.5% moisture regain group. The advancing contact angles of the treated fibers decreased about 8°–16° whereas their receding contact angles decreased about 17°–27°. The interfacial shear strengths of the treated fibers as measured using microbond pull‐out tests were more than doubled when the moisture regain was 4.5 or 5.5%, whereas it increased by 58% when the moisture regain was 0.5%. In addition, no significant difference in single fiber tensile strength was observed among the plasma treated samples and the control sample. Therefore, we concluded that moisture regain promoted the plasma treatment effect in the improvement of the adhesion property of aramid fibers to epoxy. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 242–247, 2006     

等离子体技术在废水处理中的应用

低温等离子体的特点在于通过放电产生的电子温度远远高于系统中其他重粒子的温度。根据这一特点．阐述了低温等离子体技术处理废水的基本原理,研究了低温等离子体对废水的处理技术,分析了低温等离子体与废水的作用过程及其机理,介绍了低温等离子体技术的国内外研究现状,最后探讨了该技术在废水处理中的应用前景及其存在的问题。