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A new upper-bound elemental technique (UBET) is proposed to improve the ineffectiveness of UBET for solving forging problems that are geometrically complex or need a forming simulation for predicting the profile of free boundary. This method combines the advantages of the stream function and the finite element method (FEM); specifically, the curve fitting property of FEM and the fluid incompressibility of the stream function. The formulated optimal design problems with constrained conditions are solved by the flexible tolerance method. Three forming problems (ring upsetting, closed-die, and backward-extrusion forging) are used to illustrate this method: the results of ring upsetting show a good ability of simulating for predicting the forming profile of a free boundary; the closed-die forging produces a lower upper-bound solution than UBET; and backward-extrusion forging demonstrates the flexible curve fitting property for a complex geometric boundary. 相似文献
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小型车轮模锻一次成形工艺与模具设计 总被引:1,自引:1,他引:0
侯沛云 《锻压装备与制造技术》2007,42(5):55-58
在对小型车轮结构特点分析的基础上,提出了轮类锻件模锻一次成形工艺;确定了模锻一次成形工艺方案,设计了成形、冲孔模具;并分析了影响金属流动充填模腔的有关因素,提出了改进措施.实践表明,采用该工艺成形的轮坯具有良好的内外在质量,这是一种适合多种结构轮型零件的成形工艺. 相似文献
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The present study is concerned with upset forging of arbitrarily-shaped prismatic blocks which is characterized by three-dimensional deformation with sidewise spread and bulging along thickness. A kinematically admissible velocity field to incorporate the three-dimensional deformation is proposed. From the proposed velocity field the upper-bound load and the deformed configuration are determined by minimizing the total power consumption with respect to some chosen parameters. Experiments are carried out with annealed AISI 1015 steel billets and commercially pure copper billets at room temperature for different frictional conditions and geometrical shapes such as clover and rounded rectangles. The theoretical predictions both in the forging load and the deformed configuration are shown to be in good agreement with the experimental results. Therefore, the proposed method of analysis in this work can be used for the prediction of forging load and deformation in upset forging of arbitrarily-shaped prismatic blocks. 相似文献
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An upper-bound method is applied to the determination of forging load and deformed bulge profile during upset forging of cylindrical billets. A simple kinematically admissible velocity field which takes into account the dissimilar frictional conditions as well as the same frictional conditions at the top and bottom die surfaces is proposed for upset forging of cylindrical billets. From the proposed velocity field the upper-bound load and the deformed profile are determined by minimizing the total power consumption with respect to two chosen parameters. Experiments are carried out with annealed AISI 1015 steel billets at room temperature for several frictional conditions. The theoretical predictions both in the forging load and the deformed profile are in good agreement with the experimental results. 相似文献
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《International Journal of Machine Tool Design and Research》1986,26(2):147-156
An upper-bound method is applied to determine the forging load and the deformed configurations during upset forging of elliptical disks. A simple kinematically admissible velocity field for three-dimensional deformation is presented which takes into account the lateral sidewise spread as well as the bulging along thickness. From the proposed velocity field the upper-bound load and the deformed configuration are determined by minimizing the total power consumption with respect to two chosen parameters. Experiments are carried out with annealed AISI 1015 steel billets at room temperature for different elliptical shapes and lubrication conditions. The theoretical predictions both in the forging load and the deformed configurations are in good agreement with the experimental results. 相似文献
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针对十字轴热模锻成形过程中飞边大、成形力大的问题,根据十字轴形状尺寸及锻造成形工艺特点,提出十字轴小飞边精密成形工艺。采用Deform-3D对十字轴小飞边精密成形工艺过程进行数值模拟,对模拟成形的十字轴锻件及其金属速度场、等效应变、模具载荷-时间曲线进行分析。模拟结果显示,十字轴锻件成形完整,金属流动均匀,模具载荷减小。结合模拟结果,设计制造模具进行十字轴成形工艺试验。试验得到的十字轴锻件,填充饱满,无折叠、表面裂纹等缺陷,飞边明显减小,与模拟结果一致。结果表明:改变十字轴热模锻成形工艺,采用十字轴小飞边精密成形工艺,使锻件飞边减小,锻造过程成形载荷降低。 相似文献
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This paper investigates an upper-bound elemental approach to plane-strain deformation of rigid, perfectly plastic material. A kinematically admissible velocity field based on nodal velocities is derived from a proposed arbitrarily triangular element. From the derived velocity field, the upper-bound forming load and deformation configuration are determined by optimizing independent parameters related to the velocity field. This new element formulation can be applied to diversified plane-strain metal-forming problems, even though only the application to strip forging is discussed in this paper. 相似文献
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精密锻造成形技术在我国的应用 总被引:3,自引:0,他引:3
简要介绍了精密锻造成形技术的发展概况及主要应用领域,列举了大量的工程应用实例来阐明冷锻成形、温锻成形、闭塞锻造成形、精密热模锻成形、复合成形、等温锻造成形等精密锻造成形工艺在我国的应用情况。 相似文献
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In this paper, forging of helical gears has been investigated. The forging process of helical gears has been classified into
two types of operations: guiding and clamping. The two types of forging of helical gears have been analyzed by using the upper-bound
method. Kinematically admissible velocity fields have been developed in which an involute curve has been introduced to represent
the tooth profile of the gear. Numerical calculations have been carried out to investigate the effects of various parameters
such as module, number of teeth, helix angle and friction factors on the forging of helical gears. Some forging experiments
were carried out with commercial aluminum alloy to show the validity of the analysis. Good agreements were found between the
predicted values of the forging load and those obtained from the experimental results. 相似文献
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根据轮毂轴承套圈的产品特点,设计了闭武精锻成形工艺方案.并通过Deform-3D对成形过程进行了数值模拟,分析了闭式锻造过程中金属的变形规律.数值模拟结果为轴承套圈闭式锻造工艺与模具设计提供了有效参考. 相似文献
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M. Bakhshi-Jooybari I. Pillinger P. Hartley T.A. Dean 《International Journal of Machine Tools and Manufacture》1996,36(9):1021-1032
Close-die upsetting often forms part of the sequence of producing a finished part from a billet in closed-die precision forging. Experiments have been performed to obtain the geometry of the deformed workpiece, and also the forging load as a function of punch movement during the closed-die upsetting. An elastic-plastic finite element program has also been used to simulate the process. In order to obtain realistic results from the simulation, preliminary experiments were carried out to ensure that the thermal parameters were properly introduced. The results obtained from the simulation are in good agreement with those from the experiments. As the FE simulation has been validated by experiment it may be used alone with confidence to generate data for an intelligent knowledge-based system (IKBS) for forging die design which includes similar processes. 相似文献
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