Relative rates of various steps of NO–CH4–O2 reaction catalyzed by Pd/H-ZSM-5

Reaction mechanism of the reduction of nitrogen monoxide by methane in an oxygen excess atmosphere (NO–CH₄–O₂ reaction) catalyzed by Pd/H-ZSM-5 has been studied at 623–703 K in the absence of water vapor, in comparison with the mechanism for Co-ZSM-5. Kinetic isotope effect for the N₂ formation in NO–CH₄–O₂ vs. NO–CD₄–O₂ reactions was 1.65 at 673 K and decreased with a decrease in the reaction temperature. In addition, H–D isotopic exchange took place significantly in NO–(CH₄+CD₄)–O₂ reaction. These results are in marked contrast with the case of Co-ZSM-5, for which the C–H dissociation of methane is the only rate-determining step, and show that the C–H dissociation is slow but not the only rate-determining step in the case of Pd/H-ZSM-5.

A reaction scheme was proposed, in which the relative rates of the three steps ((i)–(iii) below) vary depending on the reaction conditions.

Further, in contrast to Co-ZSM-5, NO_x–CH₄–O₂ reaction was much slower than CH₄–O₂ reaction for Pd/H-ZSM-5; the presence of NO_x retards the reaction of CH₄ over the latter catalyst, while it accelerates the reaction over the former. It is suggested that CH₄ is activated directly by the Pd atoms in the case of Pd/H-ZSM-5, but by NO₂ strongly adsorbed on Co ion for Co-ZSM-5. The reaction order of the NO–CH₄–O₂ reaction with respect to NO pressure was consistent with this mechanism; 1.05 for Pd/H-ZSM-5 and 0.11 for Co-ZSM-5.     

Oxidation state of palladium as a factor controlling catalytic activity of Pd/SiO2–Al2O3 in propane combustion

The oxidation state of palladium on SiO₂–Al₂O₃ used for propane combustion was examined by XPS and XRD, and the correlation of the catalytic activity with the oxidation state of palladium was systematically studied. The propane conversion over 5 wt% Pd/SiO₂–Al₂O₃ was measured in the range 1.0≤S≤7.2 (S is defined as [O₂]/5[C₃H₈] based on stoichiometric ratio). The propane conversion strongly depended on the S value and reached the maximum at S=5.5. The oxidation state of palladium also changed with the S value; palladium particles were more oxidized under the reaction mixture of higher S value. On the sample used for the reaction at S=5.5, both of metallic palladium and palladium oxide were found. It is concluded that partially oxidized palladium which has optimum ratio of metallic palladium to palladium oxide shows the highest catalytic activity in propane combustion.     

Catalytic NO–H2–CO–O2 reactions over Pt-supported mesoporous yttrium oxide

Catalytic light-off of a stream of NO, H₂, CO in an excess O₂ has been studied over various metal oxides loading 1 wt% Pt. Because a low-surface area Y₂O₃ (<5 m² g⁻¹) was found to exhibit the highest de-NO_x activity, a mesoporous Y₂O₃ was then synthesized from an yttrium-based surfactant mesophase templated by dodecyl sulfate , which was anion-exchanged by acetate (AcO = CH₃COO⁻). The product showed a 3-D mesoporosity with a large surface area (396 m² g⁻¹) and the Pt-supported catalyst achieved much improved light-off characteristics suitable for the low-temperature de-NO_x in the presence of CO and excess O₂.     

The active phase of Au–Pd/Al2O3 for CO oxidation

Au–Pd/Al₂O₃ catalyst was prepared by modified impregnation method. It was found that the catalyst calcined in air at 473 K showed higher CO oxidation activity in comparison with the catalysts treated at other temperature. Nitrogen adsorption, X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and X-ray absorption near edge structure spectroscopy (XANES) techniques were employed to study the relationship between the surface/bulk structures of these catalysts and their catalytic performance. The results indicated the higher activity was attributed to the smaller pore volume and co-existence of PdO and Au⁰ in their surface. The formation of Au_xPd_y alloy was unfavorable for the catalytic reaction.     

NO reduction by CH4 in the presence of O2 over La2O3 supported on Al2O3

Dispersing La₂O₃ on δ- or γ-Al₂O₃ significantly enhances the rate of NO reduction by CH₄ in 1% O₂, compared to unsupported La₂O₃. Typically, no bend-over in activity occurs between 500° and 700°C, and the rate at 700°C is 60% higher than that with a Co/ZSM-5 catalyst. The final activity was dependent upon the La₂O₃ precursor used, the pretreatment, and the La₂O₃ loading. The most active family of catalysts consisted of La₂O₃ on γ-Al₂O₃ prepared with lanthanum acetate and calcined at 750°C for 10 h. A maximum in rate (mol/s/g) and specific activity (mol/s/m²) occurred between the addition of one and two theoretical monolayers of La₂O₃ on the γ-Al₂O₃ surface. The best catalyst, 40% La₂O₃/γ-Al₂O₃, had a turnover frequency at 700°C of 0.05 s⁻¹, based on NO chemisorption at 25°C, which was 15 times higher than that for Co/ZSM-5. These La₂O₃/Al₂O₃ catalysts exhibited stable activity under high conversion conditions as well as high CH₄ selectivity (CH₄ + NO vs. CH₄ + O₂). The addition of Sr to a 20% La₂O₃/γ-Al₂O₃ sample increased activity, and a maximum rate enhancement of 45% was obtained at a SrO loading of 5%. In contrast, addition of SO⁼₄ to the latter Sr-promoted La₂O₃/Al₂O₃ catalyst decreased activity although sulfate increased the activity of Sr-promoted La₂O₃. Dispersing La₂O₃ on SiO₂ produced catalysts with extremely low specific activities, and rates were even lower than with pure La₂O₃. This is presumably due to water sensitivity and silicate formation. The La₂O₃/Al₂O₃ catalysts are anticipated to show sufficient hydrothermal stability to allow their use in certain high-temperature applications.     

Phase diagram of the Al2O3–ZrO2–Nd2O3 system

The phase diagram of the Al₂O₃–ZrO₂–Nd₂O₃ system was constructed in the temperature range 1250–2800 °C. The liquidus surface of the phase diagram reflects the preferentially eutectic interaction in the system. Two new ternary and one new binary eutectics were found. The minimum melting temperature is 1675 °C and it corresponds to the ternary eutectic Nd₂O₃·11Al₂O₃ + F-ZrO₂ + NdAlO₃. The solidus surface projection and the schematic of the alloy crystallization path confirm the preferentially congruent character of phase interaction in the ternary system. The polythermal sections present the complete phase diagram of the Al₂O₃–ZrO₂–Nd₂O₃ system. No ternary compounds or regions of remarkable solid solution were found in the components or binaries in this ternary system.     

Non-isothermal crystallization kinetics of MgO–BaO–B2O3–Al2O3–SiO2 glass

5MgO–9BaO–33B₂O₃–33Al₂O₃–20SiO₂ (mol%) glass was prepared by the melt quenching method at 1823 K for 2 h. Dilatometry and differential scanning calorimetry (DSC) curves of the glass have been investigated. Fragility index F was used to estimate glass formability. The crystallization kinetics of the glass was described by the activation energy (E) for crystallization and numerical factors (n, m) depending on the nucleation process and growth morphology. XRD and SEM analysis were also used to describe the crystals’ types and morphology precipitated from the MgO–BaO–B₂O₃–Al₂O₃–SiO₂ glass. The results show that the effective activation energy of the crystallization process E was 45.19 kJ/mol, and n up to 4.05. Two crystals phases, i.e. Al₄B₂O₉ and Al₂₀B₄O₃₆ were observed in the crystallized samples. SEM results were consistent with crystallization kinetics.     

MoSi2–Al2O3 electroconductive ceramic composites

Al₂O₃–MoSi₂ composites with MoSi₂ volume fractions between 16 and 40% were fabricated from commercial ceramic Al₂O₃ and intermetallic MoSi₂ powders by granulation, cold isostatic pressing and vacuum-sintering. The addition of MoSi₂ had only a slight influence on the densification of the composites, with sintered densities of 98% for samples with 16 vol.% MoSi₂ and 94% for samples with 40 vol.% MoSi₂. Composites with MoSi₂ contents of 20 vol.% and higher were electroconductive due to the formation of a three-dimensional percolating network of the conductive MoSi₂ phase.     

Effect of Na-addition on catalytic activity of Pt-ZSM-5 for low-temperature NO–H2–O2 reactions

The effect of additives on Pt-ZSM-5 catalysts was studied for the selective NO reduction by H₂ in the presence of excess O₂ (NO–H₂–O₂ reaction) at 100 °C. The reaction of NO in a stream of 0.08% NO, 0.28% H₂, 10% O₂, and He balance yielded N₂ with less than 10% selectivity, which could not be increased by changing Pt loading or H₂ concentration in the gas feed. Co-impregnation of NaHCO₃ and Pt onto ZSM-5 decreased the BET surface area and the Pt dispersion. Nevertheless, the Na-loaded catalyst (Na-Pt-ZSM-5) exhibited the higher NO_x conversion (>90%) and the N₂ selectivity (ca. 50%). Such a high catalytic activity even at high Na loadings (≥10 wt.%) is completely contrast to other Na-added Pt catalyst systems reported so far. Further improvement of N₂ selectivity was attained by the post-impregnation of NaHCO₃ onto Pt-ZSM-5. In situ DRIFT measurements suggested that the addition of Na promotes the adsorption of NO as NO₂⁻-type species, which would play a role of an intermediate to yield N₂. The introduction of Lewis base to the acidic supports including ZSM-5 would be applied to the catalyst design for selective NO–H₂–O₂ reaction at low temperatures.     

TAP study of NOx storage and reduction on Pt/Al2O3 and Pt/Ba/Al2O3

A systematic mechanistic study of NO storage and reduction over Pt/Al₂O₃ and Pt/BaO/Al₂O₃ is carried out using Temporal Analysis of Products (TAP). NO pulse and NO/H₂ pump-probe experiments at 350 °C on pre-reduced, pre-oxidized, and pre-nitrated catalysts reveal the complex interplay between storage and reduction chemistries and the importance of the Pt/Ba coupling. NO pulsing experiments on both catalysts show that NO decomposes to major product N₂ on clean Pt but the rate declines as oxygen accumulates on the Pt. The storage of NO over Pt/BaO/Al₂O₃ is an order of magnitude higher than on Pt/Al₂O₃ showing participation of Ba in the storage even in the absence of gas phase O₂. Either oxygen spillover or transient NO oxidation to NO₂ is postulated as the first steps for NO storage on Pt/BaO/Al₂O₃. The storage on Pt/Ba/Al₂O₃ commences as soon as Pt–O species are formed. Post-storage H₂ reduction provides evidence that a fraction of NO is not stored in close proximity to Pt and is more difficult to reduce. A closely coupled Pt/Ba interfacial process is corroborated by NO/H₂ pump-probe experiments. NO conversion to N₂ by decomposition is sustained on clean Pt using excess H₂ pump-probe feeds. With excess NO pump-probe feeds NO is converted to N₂ and N₂O via the sequence of barium nitrate and NO decomposition. Pump-probe experiments with pre-oxidized or pre-nitrated catalyst show that N₂ production occurs by the decomposition of NO supplied in a NO pulse or from the decomposition of NOx stored on the Ba. The transient evolution of the two pathways depends on the extent of pre-nitration and the NO/H₂ feed ratio.     

Enhanced activity of metal oxide-doped Ga2O3–Al2O3 for NO reduction by propene

Effect of additives, In₂O₃, SnO₂, CoO, CuO and Ag, on the catalytic performance of Ga₂O₃–Al₂O₃ prepared by sol–gel method for the selective reduction of NO with propene in the presence of oxygen was studied. As for the reaction in the absence of H₂O, CoO, CuO and Ag showed good additive effect. When H₂O was added to the reaction gas, the activity of CoO-, CuO- and Ag-doped Ga₂O₃–Al₂O₃ was depressed considerably, while an intensifying effect of H₂O was observed for In₂O₃- and SnO₂-doped Ga₂O₃–Al₂O₃. Of several metal oxide additives, In₂O₃-doped Ga₂O₃–Al₂O₃ showed the highest activity for NO reduction by propene in the presence of H₂O. Kinetic studies on NO reduction over In₂O₃–Ga₂O₃–Al₂O₃ revealed that the rate-determining step in the absence of H₂O is the reaction of NO₂ formed on Ga₂O₃–Al₂O₃ with C₃H₆-derived species, whereas that in the presence of H₂O is the formation of C₃H₆-derived species. We presumed the reason for the promotional effect of H₂O as follows: the rate for the formation of C₃H₆-derived species in the presence of H₂O is sufficiently fast compared with that for the reaction of NO₂ with C₃H₆-derived species in the absence of H₂O. Although the retarding effect of SO₂ on the activity was observed for all of the catalysts, SnO₂–Ga₂O₃–Al₂O₃ showed still relatively high activity in the lower temperature region.     

Densification and phase transformation of Si3N4 in the presence of mechanically activated BaCO3–Al2O3–SiO2 mixture

Densification as well as the →β phase transformation of Si₃N₄ were monitored as a function of activation time of the BaCO₃–Al₂O₃–SiO₂ additive mixture. The composition of the ternary mixture corresponded to celsian (BaAl₂Si₂O₈—BAS). Previously, mechanically activated powder mixtures for various lengths of time were added to Si₃N₄ in the amount of 10–30%. Sintering was performed at 1650–1700°C in nitrogen atmosphere up to 8 h. The changes in densification degree, as well as phase composition, were followed as a function of heating time and the time of mechanical activation of the additive mixture. The results obtained showed that mechanical activation retarded densification in samples heated up to 1700°C. On the other hand, for the constant sintering time, →β transformation of Si₃N₄ was enhanced with increasing activation time, and the amount of additives.     

Comparison of catalytic activity and selectivity of Pd/(OSC + Al2O3) and (Pd + OSC)/Al2O3 catalysts

The effect of the Pd addition method into the fresh Pd/(OSC + Al₂O₃) and (Pd + OSC)/Al₂O₃ catalysts (OSC material = Ce_xZr_1−xO₂ mixed oxides) was investigated in this study. The CO + NO and CO + NO + O₂ model reactions were studied over fresh and aged catalysts. The differences in the fresh catalysts were insignificant compared to the aged catalysts. During the CO + NO reaction, only small differences were observed in the behaviour of the fresh catalysts. The light-off temperature of CO was about 20 °C lower for the fresh Pd/(OSC + Al₂O₃) catalyst than for the fresh (Pd + OSC)/Al₂O₃ catalyst during the CO + NO + O₂ reaction. For the aged catalysts lower NO reduction and CO oxidation activities were observed, as expected. Pd on OSC-containing alumina was more active than Pd on OSC material after the agings. The activity decline is due to a decrease in the number of active sites on the surface, which was observed as a larger Pd particle size for aged catalysts than for fresh catalysts. In addition, the oxygen storage capacity of the aged Pd/(OSC + Al₂O₃) catalyst was higher than that of the (Pd + OSC)/Al₂O₃ catalyst.     

Lean NOx reduction with CO + H2 mixtures over Pt/Al2O3 and Pd/Al2O3 catalysts

The reduction of NO_x by hydrogen under lean burn conditions over Pt/Al₂O₃ is strongly poisoned by carbon monoxide. This is due to the strong adsorption and subsequent high coverage of CO, which significantly increases the temperature required to initiate the reaction. Even relatively small concentrations of CO dramatically reduce the maximum NO_x conversions achievable. In contrast, the presence of CO has a pronounced promoting influence in the case of Pd/Al₂O₃. In this case, although pure H₂ and pure CO are ineffective for NO_x reduction under lean burn conditions, H₂/CO mixtures are very effective. With a realistic (1:3) H₂:CO ratio, typical of actual exhaust gas, Pd/Al₂O₃ is significantly more active than Pt/Al₂O₃, delivering 45% NO_x conversion at 160 °C, compared to >15% for Pt/Al₂O₃ under identical conditions. The nature of the support is also critically important, with Pd/Al₂O₃ being much more active than Pd/SiO₂. Possible mechanisms for the improved performance of Pd/Al₂O₃ in the presence of H₂+CO are discussed.     

Catalytic combustion of methane over microemulsion-derived MnOx–Cs2O–Al2O3 nanocomposites

Mesostructured MnO_x–Cs₂O–Al₂O₃ nanocomposites have been synthesized by reverse microemulsion method combined with hydrothermal treatment and then applied to the catalytic combustion of methane. Compared to impregnation-derived conventional MnO_x/Cs₂O/Com-Al₂O₃ catalyst, the microemulsion-derived catalyst showed higher activity and stability for methane combustion. The T_10% of the fresh and of the 72 h aged Mn_xO–Cs₂O–Al₂O₃ were 475 and 490 °C, respectively, recommending it as a potential candidate catalyst for application in hybrid gas turbines. The homogeneous composition of the microemulsion-derived nanocomposite catalyst can hinder the loss of Cs⁺ and accelerate the formation of Cs–β-alumina phase, ensuring thus higher activity and stability for methane combustion.     

Pd loaded on high silica beta support active for the total oxidation of diluted methane in the presence of water vapor

Total oxidation of diluted methane was carried out over palladium loaded on H-beta and H-ZSM-5 having different Al concentration in order to reveal the support effect of zeolites. It was found that the Al concentration had significant influence on the methane combustion activity of Pd. Especially, Pd loaded on H-beta having the lowest concentration of Al exhibited the most striking performance in that it showed superior durability and the highest activity in the presence of 10% water vapor. In marked contrast to the zeolite-supported Pd catalysts, Pd loaded on SiO₂ was substantially inactive under the same reaction conditions. Based on the Pd K-edge EXAFS coupled with TG analysis, the reason for the superior nature of high silica H-beta was attributed to the hydrophobic character of supports and the formation of agglomerated PdO, which was active in the methane combustion.     

Catalytic reduction of NOx with H2/CO/CH4 over PdMOR catalysts

Conversion of NO_x with reducing agents H₂, CO and CH₄, with and without O₂, H₂O, and CO₂ were studied with catalysts based on MOR zeolite loaded with palladium and cerium. The catalysts reached high NO_x to N₂ conversion with H₂ and CO (>90% conversion and N₂ selectivity) range under lean conditions. The formation of N₂O is absent in the presence of both H₂ and CO together with oxygen in the feed, which will be the case in lean engine exhaust. PdMOR shows synergic co-operation between H₂ and CO at 450–500 K. The positive effect of cerium is significant in the case of H₂ and CH₄ reducing agent but is less obvious with H₂/CO mixture and under lean conditions. Cerium lowers the reducibility of Pd species in the zeolite micropores. The catalysts showed excellent stability at temperatures up to 673 K in a feed with 2500 ppm CH₄, 500 ppm NO, 5% O₂, 10% H₂O (0–1% H₂), N₂ balance but deactivation is noticed at higher temperatures. Combining results of the present study with those of previous studies it shows that the PdMOR-based catalysts are good catalysts for NO_x reduction with H₂, CO, hydrocarbons, alcohols and aldehydes under lean conditions at temperatures up to 673 K.     

Effect of ceria–zirconia ratio on the interaction of CO with PdO/Al2O3–(Cex–Zr1−x)O2 catalysts prepared by sol–gel method

The current work is devoted to study of CO interaction with PdO/Al₂O₃–(Ce_x–Zr_1−x)O₂ catalysts. Ceria–zirconia–alumina supports with different Ce/Zr ratio were prepared by sol–gel technique. The FT-IR characterization of CO adsorbed at −120 and 25 °C on oxidized and reduced samples revealed that Ce/Zr ratio modifies the surface properties of support and oxidation state of palladium. The catalyst with Ce/Zr molar ratio 0.5/0.5 was characterized with the highest ability to stabilize palladium in oxide state and the highest activity to oxidize CO. Redox treatment of catalysts improves their catalytic activity.     

An XPS evidence of the effect of the electronic state of Pd on CH4 oxidation on Pd/γ–Al2O3 catalysts

In this work, we investigated the catalytic activity of 2% Pd/γ–Al₂O₃ and 2% Pd–1% Sn/γ–Al₂O₃ for CH₄ oxidation in lean conditions in the presence and in the absence of SO₂ in the reaction feed. The catalysts were studied by the Pd3d_5/2 electron binding energy values determined by XPS analysis. Sulfates formation and/or tin addition to Pd/Al₂O₃ resulted in an increase of the Pd3d_5/2 electron binding energy. Results showed a direct relation between Pd activity for CH₄ oxidation and the degree of oxidation of Pd species.