热泵干燥装置

本文综合介绍热泵干燥装置的工作原理、特点及其典型的流程，并对热泵干燥装置进行分类；最后介绍几种热泵干燥装置的应用情况。     

热泵干燥装置的应用和发展分析

在简要介绍热泵干燥装置基本结构和工作原理的基础上，对热泵干燥装置的特点、市场拓展、应用与推广中的主要问题和解决思路、技术发展等进行了较全面的分析，为科学地把握和应用热泵干燥技术提供了较好的参考。     

氢气作为热泵干燥装置干燥介质的分析

分析了氢气作为热泵干燥装置干燥介质时,干燥介质与物料的对流换热系数、对流传质系数、干燥介质的流动阻力、单位体积干燥介质与水蒸气的饱和混合物中的水蒸气量、单位体积干燥介质在绝热干燥过程中的最大水蒸气吸收量等特性,并与空气作为干燥介质时进行了对比,为氢气型热泵干燥装置的开发提供了较好的参考.     

热泵干燥装置中干燥介质的物性及其应用分析

在热泵干燥装置中,干燥介质对干燥过程的传热传质速率、物料干燥质量和装置的能源效率均具有重要影响。给出了空气、氮气、二氧化碳、氩气、氢气、氦气六种干燥介质的热物性数据及其计算方程,并分析了其适宜的应用场合,为热泵干燥装置中选择适宜的干燥介质提供了较好的参考。     

水循环式热泵干燥装置的设计分析

水循环式热泵干燥装置是指热泵和干燥部分通过水循环耦合而成的热泵干燥装置,是一种较适宜于中小型热泵干燥装置的结构型式。以典型的物料干燥工艺为基础,对水循环式热泵干燥装置的冷却器、加热器、冷水循环部分、热水循环部分、热泵部件及工质的设计进行了分析和讨论,为水循环式热泵干燥装置的应用提供了较好的基础。     

水循环式热泵干燥装置的性能分析

水循环式热泵干燥装置是指热泵和干燥部分通过水循环耦合而成的热泵干燥系统，是一种中小型热泵干燥装置的结构型式。对水循环式热泵干燥装置的开机过程、调控特性、能源效率进行了分析，相关结论可为推广应用提供参考。     

一种多功能热泵干燥装置及其特性分析

给出了一种兼具干燥、浓缩、冷却、速冻、解冻、为其他工艺环节供冷及供热等功能的多功能热泵干燥装置,简要介绍了其各项功能的实现方式,并以干燥功能为例,就其干燥温度、干燥速度、能耗、综合经济性等与电加热式干燥装置进行了对比分析.     

热泵干燥装置的结构及应用特性分析

热泵干燥装置有三种基本结构型式开式、半开式和封闭式。对三种型式热泵干燥装置的特点和应用特性进行了较系统的介绍,对封闭式热泵干燥装置的各种改进型式也进行了较全面的分析,相关结论为热泵干燥装置的设计和应用提供了较好的基础。     

热泵干燥装置中绿色热泵工质的优选

热泵干燥具有节能及物料干燥质量好等优点。传统热泵干燥装置中的热泵工质对大气臭氧层有破坏作用和较大的温室效应 ,在发达国家已被禁用。本文目的在于优选可代替上述环害工质的绿色工质。文中对不同热风温度的热泵干燥装置 ,分别给出了一组可选工质 ,并对各组可选工质进行了分析和评介     

食品热泵干燥实验装置的研制

主要介绍用于实验的食品热泵干燥装置,并给出了初步测试结果。     

Performance of heat pump drying system integrated into a blood dryer

ABSTRACT

In general, most heat losses in industrial dryers arise due to the discharge of humid air. Using heat pump drying systems, heat from the exhaust humid air can be recovered, thus improving the energy efficiency substantially. In this study, the performance of heat pump integration in a blood dryer was examined. Computer simulation models of the original high-temperature (180°C) dryer and the proposed system with heat pump integration and auxiliary heating were developed. Different heat pump systems and working fluids were investigated to determine the best performing heat pump system. In this case, it was found that an R245fa heat pump system with a subcooler is the best solution. When using an absorption heat pump, the results showed that a type I absorption heat pump with H₂O–LiBr as working fluid pair performs the best. In addition, the economic benefit as well as the optimum operating conditions of the dryer with integrated heat pump were also determined.     

A rationally based model applicable for heat pump tumble dryer

The present study proposes a rationally based heat pump clothes dryer model which is capable of handling transient behaviors of both air-side and refrigerant side. The model can take into account the geometrical variation of the heat exchangers. Yet the proposed model is free from extra constraints that were normally imposed by previous studies. The simulation shows that there exist three stages in a typical drying process, including a preheat stage, followed by a constant evaporation stage, and finally a falling drying rate period. The calculation indicates that the variation of the clothes temperature and the system suction/discharge pressure show an appreciable rise in the first stage, remain nearly unchanged at the second stage, and increase again at the final stage of drying process. Also, the corresponding maximum specific moisture extraction rate (SMER) peaks at the end of the second stage while the corresponding coefficient of performance (COP) drops continuously. The simulation also indicates that increasing the air volumetric flowrate yields a lower discharge/suction pressure, a higher COP value, and a shorter drying time. The results also suggested that a good strategy to maximize COP is initiated by a low volumetric rate during the preheat stage, increasing it during the second stage and lowering it to an intermediate flowrate at the end of the drying period. Increasing heat exchanger size, either by increasing heat exchanger width or the number of tube row, results in a lower suction/discharge pressure and a shorter drying time. Although both approaches adopt larger surface area to promote overall performance, it is found that increasing the width of heat exchanger yields more effective results.     

Modeling of heat pump tumble dryer energy consumption and drying time

The use of heat pump tumble dryers is nowadays more common because they offer huge energy savings compared to conventional tumble dryers. Earlier studies made on conventional tumble dryers have shown that parameters such as heater power, fan speed, drum speed, weight and initial moisture content of textiles and air leakage have a huge impact on the energy efficiency and drying time. In the present study, a modified commercial heat pump tumble dryer was evaluated for energy consumption and drying time by changing operating parameters including fan speed, drum speed, and mass load. The total energy consumption and drying time were measured and corrected for the initial and final moisture content in the textiles. The experimental results based on 27 drying tests were evaluated to develop linear regression models for energy consumption and drying time, which show a good agreement with the experimental data. The results show that a large mass load, a high drum speed, and a low fan speed give the highest energy efficiency, i.e. the lowest energy consumption per kg of drying load. Larger loads extend the length of the drying cycle while higher fan and drum speeds result in shorter drying time.     

热泵干燥机三元控制的初步研究

以更有效提高热泵干燥性能为出发点，结合湿空气的性质和压缩机的性能，提出了热泵干燥机三元控制理论。并定性分析了它的特点。     

Effect of ambient conditions on drying of herbs in solar greenhouse dryer with integrated heat pump

An even span solar greenhouse dryer was built and applied to dry Java tea (Orthosiphon aristatus) and Sabah snake grass (Clinacanthus nutans Lindau). Findings showed that the solar greenhouse dryer performs satisfactorily during clear weather except at nighttime and rainy day due to product rehydration which is heavily influenced by high relative humidity from ambient air. Integrating of heat pump into the solar greenhouse dryer has successfully reduced the room relative humidity by 10–15%. Also, heat pump has mitigated the product rehydration issue by maintaining room relative humidity at maximum of 65% throughout the drying period. The drying rate of Java tea was improved three to fourfold, i.e., from 0.004–0.008 to 0.018–0.025?g H₂O/g DM min, whereas 10% of drying time was saved for both Java tea leaf and Sabah snake grass leaf with the assistance of heat pump system. Meanwhile, the supply of dry air from the heat pump system with a magnitude of 0.25–0.50?m/s helps in enhancing the drying rate of the herbs as well as minimizing the nonuniformity of drying temperature and relative humidity inside the solar greenhouse dryer.     

Parallel plate heat exchanger for heat energy recovery in a farm grain dryer

One of the methods with the most potential to reduce energy consumption in grain drying is heat recovery from the dryer exhaust air. A parallel plate heat exchanger to recover heat energy from the exhaust air of a recirculating batch grain dryer was examined by theoretical assessments as well as by measurements in a scaled-down research dryer and experimental heat exchanger. In addition to the heat transfer performance, the operability in dusty conditions was investigated. Finally, the optimization of the heat exchanger was introduced by the aid of the calculation models and practical measurement. The heat exchanger performed satisfactorily, providing an average energy saving of approximately 18%. A significant improvement in the performance could be achieved by increasing the air velocity. No severe dust accumulation was observed, and a heat exchanger of this type could provide remarkable energy saving possibilities in grain drying. Further tests are necessary to ensure the operability in long-term use.     

Experimental research on intermittent heat pump drying with constant and time-variant intermittency ratio

The aim of this article was to estimate the effectiveness of intermittent drying with constant and time-variant intermittency ratio, compared with continuous drying. Intermittent drying was accomplished by periodically changing the heat input and air velocity. To achieve accurate control of drying temperature, a new parallel conversion controller was used. Based on the well-controlled heat pump drying system, the drying kinetics of green soybean were analyzed using seven intermittent drying profiles. The increase of intermittency ratio caused decrease of effective drying time and increase of specific moisture extraction rate (SMER). SMERs of intermittent drying were 1.21–4.94 and 0.93–5.40 times more than the continuous drying for different initial moisture content (23 and 28%), respectively. Changes of drying rate (DR) and SMER became relatively moderate when intermittent drying with time-variant intermittency ratio was used. A comprehensive evaluation parameter, based on DR and SMER, was proposed and calculated. Experimental results indicated that intermittent drying (α?=?5/6) and intermittency drying with time-variant ratio gave the best two comprehensive performances.     

热泵干燥过程中低温热泵补热的应用分析

针对木材干燥中的不利工况,提高干燥系统的可靠性,根据两级压缩制冷循环原理,提出了低温热泵和干燥热泵的耦合应用方案。使用能量的（火用）损失模型,分别对干燥系统进行热量、干燥介质的质扩散和除湿过程的（火用）损失进行分析。在低温热泵20、22、24、26、28、30℃以及关闭低温热泵的供热情况下分别测试计算了干燥热泵压缩机的排气温度与能耗、热泵性能系数（COP）以及热力完善度,同时测得木材含水率下降1%,系统的干燥用时和能耗。结果表明：相比于关闭低温热泵,开启低温热泵后干燥热泵的排气温度最多减少了16℃,COP皆有所提高。由于主机室温度升高后,系统循环的不可逆程度增加,热力完善度随着供热温度增加逐渐降低。开启低温热泵后干燥热泵的供热量和用时比关闭低温热泵最大分别增加44%,减少46%。