Fatigue resistance of continuous glass fiber/polypropylene composites: Temperature dependence

The effect of testing temperature on the fatigue resistance of continuous glass fiber/polypropylene (CGF/PP) composites was studied. Fatigue resistance curves (or S-N curves) were obtained at −40°C, 23°C and 50°C. Both on an absolute stress basis and on a normalized stress basis (with respect to the yield stress at the temperature considered), the S-N curves showed that CGF/PP composites had excellent fatigue performance at 23°C and that their performance was actually improved at −40°C (below T_g of the PP matrix). The S-N curves at 50°C showed that, although the composite flexural strength was reduced because of PP matrix softening, their fatigue performance remained relatively high, as it is controlled by the CGF reinforcement. Comparison with a CGF/thermoset isophthalic polyester composite of identical fiber architecture and similar flexural strength at 23°C indicated that the properties of the thermoplastic PP matrix provided improved fatigue resistance, both on an absolute and a normalized basis, especially below the glass transition temperature. It was concluded that the fact that the fatigue performance of the CGF/polyester composite is only weakly temperature-dependent, while that of the CGF/PP composite is strongly temperature-dependent, does not necessarily mean that it shows superior performance. Polym. Compos. 25:622–629, 2004. © 2004 Society of Plastics Engineers.     

Electrically conducting polypropylene/polyaniline‐grafted‐short glass fiber composites: Microstructure and dynamic mechanical analysis

The thermal properties of isotactic polypropylene (iPP) reinforced with polyaniline‐grafted‐short glass fibers (PAn‐g‐SGF) at 10, 20, and 30 wt% concentration and iPP blended with 5 wt% PP‐grafted‐maleic anhydride (PP‐gMA) and 30 wt% of PAn‐g‐SGF were investigated. iPP crystallizes into a spherulitic morphology, the microfiller promoted larger spherulite size and higher dynamic modulus, but the overall degree of crystallinity decreased as the concentration of PAn‐g‐SGF increased. The melting temperature, T_m, was not influenced by the microfiller. However, the crystallization temperature, T_c, as determined by DMA, first decreased reaching a minimum at ca. 20 wt%, and then increased, in contrast with T_c determined by DSC, it increased as concentration increased. The initial reduction in T_c observed by DMA seems to be associated with the crystallites growing from the microfiller into the matrix, the overall molecular dynamics then being less affected. On the other hand, increase in T_c above 20 wt% concentration suggests that the percolation threshold could be responsible for these results. Addition of the maleic anhydride copolymer produced higher shear modulus, transition temperatures, and activation energy, suggesting higher interaction between microfiller and polymer matrix. POLYM. ENG. SCI., 2011. © 2010 Society of Plastics Engineers     

Modeling analysis of fiber hybridization in hybrid glass/carbon composites under high‐velocity impact

The effects of fiber hybridization on damage behavior of hybrid glass/carbon composites under high‐velocity impact were investigated. The Hashin damage model is adopted to model the damage initiation of composites, and the bilinear form of damage evolution law based on the effective displacement is employed. The numerical results show a reasonable agreement with the experimental data. The residual velocity of impact projectile is approximately shown a linearly decreasing trend with the increasing of the thickness of glass fabric ply. As the proportion of glass fabric ply in the hybrid laminates increases, the impact resistance of laminates increased gradually. POLYM. COMPOS., 38:2536–2543, 2017. © 2015 Society of Plastics Engineers     

Low‐temperature hygrothermal degradation of ambient cured E‐glass/vinylester composites

Freeze and freeze‐thaw durability characteristics of fiber reinforced polymer (FRP) composites, especially in the presence of moisture, need to be investigated prior to the widespread implementation of these materials in civil, polar, and offshore structural components and systems. The hygrothermal degradation characteristics of an ambient cure E‐glass/vinylester system due to exposure to ?10°C conditions and conditions of freeze‐thaw, including in the presence of water and seawater, was investigated. Changes in mechanical characteristics such as strength and modulus, and thermo‐mechanical dynamic characteristics such as storage and loss moduli, and glass‐transition temperature were measured, and short‐term effects of environmental exposure were assessed. It is seen that the presence of moisture/solution has a significant effect; both in terms of physical and chemical aging, and in terms of microcracking and fiber–matrix debond initiation. Results indicate the critical importance of cure characteristics and diffusion related phenomena. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2255–2260, 2002     

长玻璃纤维增强聚丙烯复合材料的韧性

以玻璃纤维和聚丙烯为原料,制备了长玻璃纤维增强聚丙烯(LFT-PP)复合材料,研究了基体韧性、纤维长度和界面相容剂对LFT-PP韧性的影响。结果表明LFT-PP韧性随基体韧性增加而增加;当玻璃纤维长度从2.06mm增加到4.66mm时,LFT-PP的悬臂梁缺口冲击强度从134.4J/m提高到238.0J/m,增加了约80%;添加界面改性剂降低了LFT-PP悬臂梁缺口冲击强度,从311.4J/m降为181.8J/m。     

Mechanical properties of injection‐molded isotactic polypropylene/roselle fiber composites

Natural fiber‐thermoplastic composite materials, based on their cost‐effectiveness and environmental friendliness, have attracted much interest both scientifically and technologically in recent years. Other advantages of natural fibers are good specific strength, less abrasion, and less irritation upon inhalation (in comparison with some common inorganic fillers). In the present contribution, roselle (Hibiscus sabdariffa L.) fibers were chosen and used as reinforcing fillers for isotactic polypropylene (iPP) for the first time, due mainly to the cost‐effectiveness and natural abundance on Thai soil. Processibility and mechanical properties of the resulting composites were investigated against the type and the mean size of the fibers. The results showed that the highest mechanical properties were observed when roselle bast fibers were incorporated. When whole‐stalk (WS) fibers (i.e., the weight ratio of bast and core fibers was 40 : 60 w/w) were used, moderate mechanical properties of the resulting composites were realized. The optimal contents of the WS fibers and the maleic anhydride‐grafted iPP compatibilizer that resulted in an improvement in some of the mechanical properties of the resulting composites were 40 and 7 wt %, respectively. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3291–3300, 2006     

Long‐term water uptake behavior of natural fiber/polypropylene composites

Composites of different natural fibers and polypropylene were prepared and their long‐term water absorption behaviors were studied. Wood flour, rice hulls, newsprint fibers, and kenaf fibers (at 25 and 50% by weight contents) were mixed with polypropylene and 1 and 2% compatibilizer, respectively. Water absorption tests were carried out on injection‐molded specimens at room temperature for 5 weeks. Measurements were made every week and water absorption was calculated. Water diffusion coefficients were also calculated by evaluating the water absorption isotherms. Results indicated a significant difference among different natural fibers, with kenaf fibers and newsprint fibers exhibiting the highest and wood flour and rice hulls the lowest water absorption values, respectively. The difference between 25 and 50% fiber contents for all composite formulations increased at longer immersion times. Water diffusion coefficients of the composites were found to be about 3 orders of magnitude higher than that of pure PP. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

Polymerization compounding composites of nylon‐6,6/short glass fiber

Nylon‐6,6 was grafted onto the surface of short glass fibers through the sequential reaction of adipoyl chloride and hexamethylenediamine onto the fiber surface. Grafted and unsized short glass fibers (USGF) were used to prepare composites with nylon‐6,6 via melt blending. The glass fibers were found to act as nucleating agents for the nylon‐6,6 matrix. Grafted glass fiber composites have higher crystallization temperatures than USGF composites, indicating that grafted nylon‐6,6 molecules further increase crystallization rate of composites. Grafted glass fiber composites were also found to have higher tensile strength, tensile modulus, dynamic storage modulus, and melt viscosity than USGF composites. Property enhancement is attributed to improved wetting and interactions between the nylon‐6,6 matrix and the modified surface of glass fibers, which is supported by scanning electron microscopy (SEM) analysis. The glass transition (tan δ) temperatures extracted from dynamic mechanical analysis (DMA) are found to be unchanged for USGF, while in the case of grafted glass fiber, tan δ increases with increasing glass fiber contents. Moreover, the peak values (i.e., intensity) of tan δ are slightly lower for grafted glass fiber composites than for USGF composites, further indicating improved interactions between the grafted glass fibers and nylon‐6,6 matrix. The Halpin‐Tsai and modified Kelly‐Tyson models were used to predict the tensile modulus and tensile strength, respectively.     

An acoustic emission study on the fracture behavior of continuous glass fiber/polypropylene composites based on commingled yarn

The fracture behavior of continuous glass fiber reinforced polypropylene composites made of commingled yarn in the form of biaxial (±±45°) noncrimp warp‐knitted fabric, twill woven fabric, and swirl mat, respectively, was investigated by virtue of single edge notched tensile (SEN‐T) specimens. These composite laminates were manufactured by compression molding and cooled at two different rates (1°C/min and 10°C/min) during the last processing phase of the laminates. The failure mechanisms were studied by acoustic emission (AE) analysis. AE amplitude ranges corresponding to the individual failure modes have been identified. For biaxial noncrimp fabric reinforced materials, the failure mechanisms involved in the fracture procedure are governed by the interface related failure events. Higher cooling rate, which is accompanied by better fiber/matrix adhesion, results in not only the increase in the relative proportion of high‐amplitude failure events, but also the occurrence of a large quantity of fiber fracture events. For woven fabric and mat reinforced composites, fiber‐dominated failure mechanisms result in the higher fracture toughness when compared with biaxial noncrimp fabric composites. Under this circumstance, the change in cooling rate only results in the difference in the relative frequency of the individual failure modes. In addition, it is found out that the initiation fracture toughness of SEN‐T specimens can be easily assessed by marking the load value which corresponds to the first point of AE signals emitted stably in AE events‐displacement curves. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

E‐glass/DGEBA/m‐PDA single fiber composites: Interface debonding during fiber fracture

In this paper, we examine the regions of debonding between the fibers and the matrix surrounding fiber breaks formed during single fiber fragmentation tests. The fiber breaks are accompanied by areas of debonding between the matrix and the surface of the fiber. With increasing applied strain, the lengths of these debonded regions generally increase. At the end of the test, the matrix tensile strain adjacent to the debond regions is an order of magnitude higher than the applied strain (40% vs. 4%). Although the debond edges typically remain attached at the same locations on the fiber fragments, debond propagation along fiber fragments under increasing strain has been observed in some cases. The phenomenon is termed secondary debond growth, and two mechanisms that trigger secondary debond region growth have been proposed. As expected, tests with bare fibers and with fibers coated to alter interface adhesion indicate that the average size of debonded regions at the end of the test increases as the calculated interfacial shear strength decreases. However, a decrease in the “apparent” interfacial shear strength resulting from an increase in testing rate results in a decrease in the size of the average debond region. This result suggests an increase in the amount of energy stored in the matrix from the fiber fracture process. POLYM. COMPOS. 28:561–574, 2007. © 2007 Society of Plastics Engineers     

Improvement in impact property of continuous glass mat reinforced polypropylene composites

The toughened polypropylene (PP) was obtained by the blending of PP with ethylene‐propylene diene monomer (EPDM). The impact property of continuous glass mat‐reinforced polypropylene was adjusted through three ways: different toughness PPs and their blends were used as matrices, the functionalized polypropylene was added into the matrix to control the interfacial adhesion; the ductile interlayer was introduced at the fiber/matrix interphase by the grafting and crosslinking of rubber chains on fiber surface. The effect of PP toughness, interfacial adhesion, and ductile interlayer on the mechanical properties of composite systems was studied. The impact toughness of GMT increased with increasing the matrix toughness, whereas the flexural strength and modulus decreased. The good interfacial adhesion resulted in the low impact toughness. However, GMT composite with high strength, modulus, and impact toughness could be obtained by the introduction of a ductile interlayer at fiber/matrix interphase. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2680–2688, 2002     

Tensile properties of hollow glass bead‐filled polypropylene composites

The tensile properties of polypropylene (PP) filled with hollow glass beads have been measured at room temperature to identify the effects of the particle contents, size and its distribution on them in the present article. The mean diameters of the fillers were 11, 35, and 70 μm, and they were named as TK10, TK35, and TK70 respectively. The surface of these particles was pretreated with silane coupling agent. The results showed that the yield stress (σ_y) decreased gently for PP/TK70 systems, whereas decreased relatively obviously for PP/TK35 systems with increasing the volume fraction (?_f) of the fillers. When ?_f was less than 5%, the tensile strength at break (σ_b) of the composites increased with the increase of ?_f. When ?_f was more than 5%, σ_b was almost a constant for PP/TK70 systems, while σ_b decreased linearly for PP/TK35 systems. The tensile fracture strain (ε_b) of the composites decreased suddenly when ?_f was less than 5%, and then decreased slightly with increasing ?_f. When ?_f was 10%, σ_y and σ_b increased while ε_b decreased with the increase of the bead diameter. Furthermore, the σ_y was predicted by means an equation proposed in the previous work, and good interfacial adhesion was shown between the hollow glass beads and the matrix. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1697–1701, 2007     

Polyvinyl alcohol‐modified Pithecellobium Clypearia Benth herbal residue fiber/polypropylene composites

Pithecellobium Clypearia Benth herbal residues (PHRs) were pretreated by steam explosion to produce PHR fibers (PHRFs) that were subsequently co‐steam explosion modified with various molecular weight of polyvinyl alcohol (PVA). High value use of PHRs was realized when the unmodified PHRFs and modified PHRFs were used to reinforce polypropylene (PP). The component and structural changes of PHRFs, as well as the mechanism of PVA action during co‐steam explosion, were analyzed. The effect of the PVA co‐steam explosion on the mechanical properties, water absorption and interfacial properties of PHRF/PP composites were also studied as a function of PVA molecular weight. Relative to unmodified‐PHRF/PP composites, the mechanical and interfacial properties were improved, while water absorption was almost unchanged, for composites containing PHRFs modified by PVA co‐steam explosion. This was because PVA had been grafted on to the PHRFs during the co‐steam explosion. POLYM. COMPOS., 37:915–924, 2016. © 2014 Society of Plastics Engineers     

Process–structure–property relationship in ternary short‐glass‐fiber/elastomer/polypropylene composites

Short‐glass‐fiber (SGF)‐reinforced polypropylene (PP) composites toughened with a styrene/ethylene butylene/styrene (SEBS) triblock copolymer were injection molded after extrusion. Furthermore, a maleic anhydride (MA)‐grafted SEBS copolymer (SEBS‐g‐MA) was used as an impact modifier and compatibilizer. The effects of the processing conditions and compatibilizer on the microstructure and tensile and impact performance of the hybrid composites were investigated. In the route 1 fabrication process, SGF, PP, and SEBS were blended in an extruder twice, and this was followed by injection molding. In route 2, or the sequential blending process, the elastomer and PP were mixed thoroughly before the addition of SGF. In other words, either PP and SEBS or PP and SEBS‐g‐MA pellets were premixed in an extruder. The produced pellets were then blended with SGF in the extruder, and this was followed by injection molding. The SGF/SEBS‐g‐MA/PP hybrid fabricated by the route 2 process exhibited the highest modulus, yield stress, tensile stress at break, Izod impact energy, and Charpy drop weight impact strength among the composites investigated. This was due to the formation of a homogeneous SEBS elastomeric interlayer at the SGF and matrix interface of the SGF/SEBS‐g‐MA/PP hybrid. This SEBS rubbery layer enhanced the interfacial bonding between SGF and the matrix of the SGF/SEBS‐g‐MA/PP hybrid. The correlations between the processing, microstructure, and properties of the hybrids were investigated. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1384–1392, 2003     

Use of silane agents and poly(propylene‐g‐maleic anhydride) copolymer as adhesion promoters in glass fiber/polypropylene composites

Two organofunctional silanes and a copolymer were used to increase the interfacial adhesion in glass fiber polypropylene (PP) reinforced composites. The performance of the coupling agents was investigated by means of mechanical property measurements, scanning electron microscopy (SEM), and dynamic mechanical analysis. The increased adhesion between the glass fibers and PP matrix observed with SEM resulted in an improvement of the mechanical and dynamic mechanical properties of the composites. Coupling achieved with the copolymer poly(propylene‐g‐maleic anhydride) (PP‐g‐MA) proved to be the most successful compared with 3‐aminopropyltrimethoxysilane and 3‐aminopropyltriethoxysilane. The combination of PP‐g‐MA with the silanes resulted in further property improvements because of the ability of the MA groups to react with the amino groups of the silanes. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 701–709, 2001     

Electrostatic discharge properties of knitted copper wire/glass fiber fabric reinforced polypropylene composites

This paper presents a study on the development conductive knitted fabric reinforced thermoplastic composites, with the intention to use them in electrostatic discharge applications. Conductive knitted fabric composites are made using polypropylene as the matrix material, glass fibers as the reinforcement, and copper wires as the conductive fillers. To facilitate knitting of stiff copper wires and glass fibers, uncommingled yarns comprising copper wires, glass fibers, and polypropylene fibers are produced using a hollow spindle spinning method. Several kinds of conductive composite laminates are made by changing the fabric knit structure, stitch density, and the composition of yarns. The electrostatic discharge (ESD) attenuation of various laminates is measured at voltage potentials 8kV and 12 kV. The variations of ESD properties of composite laminates with the fabric knit structure, stitch density, and the amount of copper are described.     

Facilitating transcrystallization of polypropylene/glass fiber composites by imposed shear during injection molding

The transcrystal plays an important role in the enhancement of mechanical and thermal performances for polymer/glass fiber composites. Shear has been found to be a very effective way for the formation of transcrystal. Our purpose of this study was to explore the possibility to obtain the transcrystal in real processing such as injection molding. We will report our recent efforts on exploring the development of microstructure of polypropylene (PP)/glass fiber composite from skin to core in the injection-molded bars obtained by so-called dynamic packing injection molding which imposed oscillatory shear on the melt during solidification stage. A clear-cut shear-facilitated transcrystallization of PP on glass fibers was observed in the injection-molding bar for the first time. We suggested that shear could facilitate the transcrystalline growth through significantly improving the fiber orientation and the interfacial adhesion between fiber and matrix.     

Effect of compatibilizer on the structure‐property relationships of kenaf‐fiber/polypropylene composites

Although lignocellulosic, fiber‐thermoplastics composites have been used for several decades, recent economic and environmental advantages have resulted in significant commercial interest in the use of these fibers for several applications. Kenaf is a fast growing annual growth plant that is harvested for its bast fibers. These fibers have excellent specific properties and have potential to be outstanding reinforcing fillers in plastics. This paper reports the structure‐property relationships of kenaf fiber reinforced polypropylene (PP) and its impact copolymers. The use of maleated polypropylenes (MAPP) is important to improve the compatibility between the fiber and matrix. A significant improvement in impact strengths was observed when the MAPP was used in the composites. Results also indicate that the impact copolymer blends with coupling agent have better high temperature moduli and lower creep compliance than the uncoupled systems. The coupling agent also changes the crystallization and melting behavior of these blends. Because of the better adhesion between the polymer molecules and kenaf fibers, the coupled samples have more restricted molecules than the uncoupled blends. As a result, the crystallization of the coupled high molecular weight blends is slower than the uncoupled blends, resulting in a lower crystallization temperature (T_c) and reduced crystallinity. For the lower molecular weight blends, the coupling agent enhances the crystallization of polymer matrix and results in a higher crystallization temperature and increased crystallinity of the coupled blend. The coupled blends also have more defects in the polymer crystals, and the crystallinity of coupled blends is also lower than the uncoupled blends. This could explain the lower melting temperatures of the coupled samples as compared to uncoupled samples.     

Electrospun nano‐scaled glass fiber reinforcement of bis‐GMA/TEGDMA dental composites

The objective of this study was to investigate the electrospun nano‐scaled glass fiber reinforcement of 2,2′‐bis[4‐(methacryloxypropoxy)‐phenyl]‐propane/triethylene glycol dimethacrylate (Bis‐GMA/TEGDMA) dental composites. The hypothesis was that incorporation of the surface‐silanized electrospun nano‐scaled glass fibers into Bis‐GMA/TEGDMA dental composites would result in substantial improvement on mechanical properties. To test the hypothesis, photo‐cured Bis‐GMA/TEGDMA dental composites filled with various mass fractions of surface‐silanized electrospun nano‐scaled glass fibers were systematically fabricated; and their mechanical properties were then evaluated. The results indicated that small mass fraction substitutions (1, 2.5, 5, and 7.5%) of conventional dental filler with the surface‐silanized electrospun nano‐scaled glass fibers, significantly improved the flexural strength, elastic modulus, and work of fracture values of 70% (mass fraction) filled composites, by as much as 44%, 29%, and 66%, respectively. The mechanical properties of the composites could be further improved by optimizing the chemical compositions and the surface treatment methods of the fibers. We envision that the electrospun nano‐scaled glass fibers could be utilized to develop the next generation dental composites, which would be particularly useful for large posterior restorations. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effect of the compatibilizer content on the quasi‐static and low velocity impact responses of glass woven fabric/polypropylene composites

Glass woven fabric/polypropylene laminates have been studied given their outstanding performance/cost ratio. Their flexural properties, mainly influenced by the adhesion between matrix and reinforcing fibers, have been investigated for systems containing maleated polypropylene (PP‐g‐MA) amounts ranging from 0% to 10% by weight. Results have shown that the presence of the compatibilizer improves both flexural modulus and strength, achieving plateau values approximately for 5 and 2 wt% of PP‐g‐MA, respectively. On the contrary, an inverse proportion between the compatibilizer content and the energy dissipated at perforation emerged from low velocity impact tests. The different dependence can be related to the failure mechanisms occurring at the fiber/matrix interface. These mechanisms are able to dissipate large amounts of energy through friction phenomena, and are pronounced when the fiber/matrix adhesion is weak. Pull‐out of fibers from the matrix has been detected, in particular, in systems containing low contents of compatibilizer and evidenced by the morphological analysis of fracture surfaces after failure. The large amount of energy dissipation allowed by the relative motion of fibers and matrix occurred before fiber breakage, as confirmed by the evaluation of the laminates ductility index. POLYM. COMPOS., 37:2452–2459, 2016. © 2015 Society of Plastics Engineers