Structure and mechanical properties of blends of an amorphous polyamide and a liquid crystalline polymer

The structure and the mechanical properties of blends of an amorphous polyamide (PA) and a thermotropic copoly(ester‐amide) (VB) obtained both by direct injection molding (DI) and also by extrusion and subsequent injection molding (EI) have been studied. Besides the usual fibrillar morphology of the skin, fibrillation was also observed in the core of most of the blends. The important synergisms in the modulus of elasticity (20% positive deviations in both blends with 30% and 40% VB contents) and also in the tensile strength (30% and 55% positive deviations in the EI blends at the same compositions) were obtained without the presence of compatibilizer.     

Mechanical properties and morphology of liquid crystalline copolyester-amide and amorphous polyamide blends

Blends of an amorphous polyamide (PA) and a liquid crystalline copolyesteramide (LCP), poly(naphthoate-aminophenoterephthalate) were prepared in a twin-screw extruder. Specimens for mechanical testing were prepared by injection molding. Morphological, thermal, mechanical, and rheological properties were investigated by scanning electron microscopy (SEM), differential scanning calorimetry (DSC), X-ray diffractometry, capillary rheometry, and a tensile tester, respectively. The tensile mechanical behavior of the LCP/PA blends was found to be affected by their compositions and specimen thickness. Tensile testing revealed that the tensile mechanical behavior of the LCP/PA blends was very similar to that of polymeric composite and the tensile strength of the LCP/PA (50/50) blend was approximately two times of the value of PA homopolymer and exceeded that of pure LCP. The morphology of the LCP/PA blends was also found to be affected by their compositions. SEM studies revealed that the liquid crystalline polymer (LCP) formed finely dispersed spherical domains in the PA matrix and the inclusions were deformed into fibrils from the spherical droplets with increasing LCP content. It has been found that droplet and fiber formations lead to low and high strength material, respectively. In particular, at specific LCP content (50 wt%), the tensile strength of the LCP/PA blend exceeded that of pure LCP. The improvement in tensile properties is likely due to the reinforcement of the PA matrix by the fibrous LCP phase as observed by SEM. A distinct shell-core morphology was found to develop in the injection molded samples of these blends. This is believed to have a synergistic effect on the tensile properties of the LCP/PA blends. The rheological behavior of the LCP/PA blends was found to be very different from that of the parent polymers and significant viscosity reductions were observed for the LCP/PA (50/50) blend. Based upon DSC, these blends have shown to be incompatible in the entire range of concentrations.     

Influence of ionomeric compatibilizers on the morphology and properties of amorphous polyester/polyamide blends

The utilization of sulfonated polyester ionomers as minor‐component compatibilizers in blends of an amorphous polyester and polyamide was investigated. The blends were prepared using twin‐screw extrusion and compared to solution blends to investigate the effect of elevated temperatures and shear mixing on blend miscibility and/or phase behavior. The phase domain sizes of the solution blends with respect to ionomer content were studied using small angle light scattering (SALS) and phase contrast optical microscopy. The thermal and mechanical properties of the extruded blends were investigated using dynamic mechanical analysis (DMA) and tensile testing while the morphology was investigated using environmental scanning electron microscopy (ESEM). The interactions between the sulfonate group of the ionomer and the polyamide were characterized using FT‐IR spectroscopy. Binary blends of the amorphous polyester and polyamide were immiscible with poor mechanical properties, while blends containing the polyester ionomer as a minor‐component compatibilizer showed a significant reduction in the dispersed domain sizes and enhanced ultimate mechanical properties. The compatibilization mechanism is attributed to specific interactions between the sulfonate groups on the polyester ionomer and the amide groups of the polyamide. Polym. Eng. Sci. 44:1721–1731, 2004. © 2004 Society of Plastics Engineers.     

Characterization of thermotropic liquid crystalline polyester/polysulfone blends

The morphology, rheology, and mechanical properties of blends of polysulfone (PSF) with up to 65% of a wholly aromatic liquid crystalline polymer (LCP) were investigated. In injection molded specimens a skin-core morphology was observed with the LCP minor phase oriented in the skin and globular in the core. Scanning electron microscopy of fractured surfaces showed sharp phase boundaries, suggesting low interfacial adhesion. The neat PSF and blends with low amounts of LCP exhibited a low shear Newtonian plateau not observed in the blends with high LCP levels. The addition of LCP to PSF resulted in an increase in stiffness, a small increase in tensile strength, and a significant improvement in processability.     

Structure and mechanical properties of blends of an amorphous polyamide and an amorphous copolyester

This article deals with the structure and mechanical properties of blends of an amorphous copolyester (PCTG) and an amorphous polyamide (aPA) which were directly prepared during the plasticization step of an injection molding process. The blends were composed by an almost pure aPA phase, and a PCTG‐rich phase where some aPA subparticles are present. The morphology of the blends showed both rather fine dispersed particles and occasionally large particles with occluded subparticles. This complex morphology indicated a low interface tension attributed to the presence of some aPA in the PCTG‐rich phase of the blends. The almost linear behavior of the modulus of elasticity was attributed to the constancy of the main structural characteristics upon blending and the equally linear ductility to the good adhesion level and the presence of thin and elongated morphologies. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40785.     

Characterization of liquid crystalline polyester polycarbonate blends

Mechanical and rheological properties of blends of a thermotropic liquid crystalline polyester with a polycarbonate have been investigated. The blends are fibrillar in character and exhibit great hardness and toughness due to high degree of molecular orientation which develops during the melt blending and processing steps. Increases of the Young modulus by 100 percent are observed for blends containing only 10 percent of liquid crystalline polymer, LCP. Time-dependent behavior of the blends was investigated by performing solid state relaxation measurements and the relaxation modulus was also found to increase by the addition of LCP. The effect is relatively small in the glassy zone of viscoelastic response, but increases through the transition and viscous flow regions. The melt viscosity of the polycarbonate is slightly shear thinning whereas that of the unblended LCP increases rapidly with decreasing shear rate at low shear rate. This suggests the presence of yield stresses as confirmed by measurements on the Rheometics RSR in the stress sweep mode. The melt viscosity of the blends was found to be similar to that of the unblended polycarbonate, but more shear-thinning and less viscous. Preliminary results of scanning electron microscopy (SEM) and differential scanning calorimetry (DSC) are also presented.     

Morphology and mechanical properties of liquid crystalline copolyester and polyester elastomer blends

Blends of a polyester elastomer (PEL) having a hard segment of polyester (PBT) and soft segment of polyether (PTMG) and a liquid crystalline copolyester (LCP), poly(benzoate-naphthoate), were prepared in a twin-screw extruder. Specimens for mechanical testing were prepared by injection molding. The morphology of the LCP/PEL blends was characterized under different processing conditions. To determine what conditions were necessary for the development of a fibrillar morphology of LCP, we have studied the effect of processing method (extrusion and injection molding), injection molding temperature (below and above the melting point of LCP), and gate position in the mold (direct gate and side gate). SEM studies revealed that some extensional flow was required for the fibrillar formation of LCP and the fibrillar structure of LCP was controlled by the processing method. The morphology of the blends was found to be affected by their compositions and processing conditions. SEM studies revealed that finely dispersed spherical domains of LCP were formed in the PEL matrix and the inclusions were deformed in fibrils from the spherical droplets with increasing LCP content and injection temperature. The mechanical properties of the LCP/PEL blends were also found to be affected by their compositions and processing conditions. The mechanical properties of LCP/PEL blends were very similar to those of polymeric composite. An attempt was made to correlate the structure of the blends from the scanning electron microscope with the measured mechanical properties. All of the aspects of the morphology were possible to explain in terms of the mechanical properties of the blends. A DSC study revealed that the crystallization of PEL was accelerated by the addition of LCP in the matrix and a partial compatibility between LCP and PEL was predicted. The rheological behavior of the LCP/PEL blends was found to be very different from that of the parent polymers, and significant viscosity reductions were observed in the blend consisting of only 5 wt% of LCP.     

Thermal and mechanical properties of injection molded liquid crystalline polymer/amorphous polymer blends

Injection molded samples of binary blends of Vectra (LCP) and the three amorphous polymers polyethersulfone (PES), polycarbonate (PC), and aromatic poly(ester carbonate) (APEC) have been subjected to morphological and rheological characterization, and coefficients of linear thermal expansion and Young's moduli have been determined. The Young's modulus of the PES/LCP blends exhibited a near lower-bound behavior that could be predicted by the one-adjustable-parameter equations of Halpin-Tsai (ζ = 0.18) and Takayanaga (b = 0.23), whereas the coefficients of linear thermal expansion followed the Takayanaga equation with a value of b = 0.50. The chain orientation of the LCP component was essentially constant in all PES/LCP blends with a Herman's orientation parameter of 0.39 ± 0.03. Transesterification reactions led to randomization of the constituents of the PC/LCP and APEC/LCP blends. The effect was more pronounced in the PC/LCP blends. The introduction of the LCP into the PC/LCP blends led to no reduction in melt viscosity and no self-reinforcement. APEC/LCP exhibited self-reinforcement in blends with a content greater than 27 vol% LCP, and especially the blend with 67 vol% LCP. The self-reinforcement was caused by the presence of an oriented LCP phase, confirmed by X-ray diffraction, and by improved interfacial bonding, presumably resulting from the transesterification reactions occurring at the phase boundaries.     

Synthesis and properties of reactively compatibilized polyester and polyamide blends

The functionalization of poly(butylene terephthalate) (PBT) has been accomplished in a twin screw extruder by grafting maleic anhydride (MA) using a free radical polymerization technique. The resulting PBT‐g‐MA was successfully used as a compatibilizer for the binary blends of polyester (PBT) and polyamide (PA66). Enhanced mechanical properties were achieved for the blend containing a small amount (as low as 2.5 %) of PBT‐g‐MA compared to the binary blend of unmodified PBT with PA66. Loss and storage moduli for blends containing compatibilizer were higher than those of uncompatibilized blends or their respective polymers. The grafting and compatibilization reactions were confirmed using FTIR and ¹³C NMR spectroscopy. The properties of these blends were studied in detail by varying the amount of compatibilizer, and the improved mechanical behaviour was correlated with the morphology with the help of scanning electron microscopy. Morphology studies also revealed the interfacial interaction in the blend containing grafted PBT. The improvement in the properties of these blends can be attributed to the effective interaction of grafted maleic anhydride groups with the amino group in PA66. The results indicate that PBT‐g‐MA acts as an effective compatibilizer for the immiscible blends of PBT and PA66. © 2000 Society of Chemical Industry     

Molecular orientation and mechanical properties of polymer blends of PBT and a liquid crystalline polyester

A thermotropic liquid crystalline polyester (LCP) based on 4-hydroxyacetophenone azine and sebacoyl dichloride was synthesized via a low-temperature solution route. The liquid crystalline polymer was characterized by ¹H-NMR, DSC, GPC, and polarizing microscopy experiments. The LCP was melt-blended with poly(butylene terephthalate) (PBT), followed by the melt-spinning process at take-up speeds ranging from 14 to 50 m/min. We analyzed the molecular orientational order of LCP and PBT in as-spun fibers of the LCP/PBT blends by the attenuated total reflection (ATR) FTIR dichroism technique and WAXS. The order parameter (S), representing the molecular orientational order, of LCP in the polyblend fibers increased as the employed LCP amounts and the draw ratio increased. Moreover, the order parameter of PBT in the blends increased dramatically when sufficiently large amounts of LCP (over 50 wt %) were employed, especially for highly drawn fibers, which suggested a considerable miscibility between LCP and PBT. The thermal behavior of the blends investigated by DSC also indicated that the synthesized LCP was miscible, at least partially, with PBT. All these results correlated with the enhancement of mechanical properties observed for higher concentrations of LCP in the blends and for highly drawn samples. © 1996 John Wiley & Sons, Inc.     

Characterization and properties of polyphthalamide/polyamide blends and polyphthalamide/polyamide/polyolefin blends

Polyphthalamide(PPA)/polyamide(PA) blends were analyzed to determine the effect of PA addition to PPA on melting point, glass transition temperature, dynamic modulus, and heat distortion temperature. Results indicate that the choice of PPA and the choice of PA for the blend systems affects not only the above properties but also the miscibility of the blend systems. In general, PA addition to PPA lowers the melting point and glass transition, which potentially makes these blend materials easier to process. Also, the PPA/PA blends were observed to have dynamic modulus curves with transitions shifted to lower temperatures and crystalline plateaus shifted to lower modulus. PPA/PA/polyolefin(PP) systems were investigated to determine if a useful balance of properties could be obtained, even though the blend components would have to be processed at unusually high processing temperatures (in excess of 320°C). Morphological characterization indicates that small dispersed domains of PP are obtained. The modifiers utilized in these systems were either found at the interface of the PP domain or dispersed within the PP domain. The properties of PPA/PA/PP blends indicates that these systems are ductile and have a good balance of strength, stiffness, impact, and thermal performance.     

Crystallization and compatibilization of polypropylene–liquid crystalline polyester blends

A liquid crystalline polyester, LC3000, has been blended with polypropylene. These polymers form an incompatible and immiscible blend. Polypropylene grafted with epoxy via glycidyl methacrylate forms an effective compatibilizer. The dispersed liquid crystalline polyester particle size was decreased when the compatibilizer was used. The polyester influenced the morphology of the polypropylene continuous phase by increasing the nucleation, and the effect was enhanced when the compatibilizer was present. This was demonstrated using continuous cooling DSC where the crystallization temperatures were increased. Isothermal crystallization showed decreased crystallization half‐times with the polyester present, and these were further reduced with compatibilizer. Avrami analysis showed that the exponent values increased by an average of 0.1–0.2, so nucleation was assisted by the LC3000, and the rate coefficients were increased. The continuous cooling and isothermal DSC measurements provided complementary results. Optical microscopy showed that the spherulite size of the polypropylene was reduced. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 2229–2236, 2000     

Preparation and properties of self-reinforced polypropylene/liquid crystalline polymer blends

The mechanical properties of self-reinforced liquid crystalline polymer/polypropylene (LCP/PP) blends strongly depend on the viscosity ratio of the blend components in the melt. This ratio was determined for PP blends with different commercial LCPs (Vectra A950 and Vectra B950), by means of capillary rheometry, under conditions representative for the blending process during extrusion. It was found that optimal mechanical properties were achieved when the LCP/PP viscosity ratio at 285°C ranges between 2 and 4 at a shear rate of 800–1000s⁻¹. The LCP/PP viscosity ratio appears to be shear stress dependent. This creates the option of fine tuning the LCP droplet deformation process by means of the extrusion rate. This shear stress dependence is more pronounced for PP blends with Vectra B950 than for blends with Vectra A950.     

Engineering properties of compatibilized polypropylene/liquid crystalline polymer blends

Polypropylene (PP) and Vectra A950, a thermotropic liquid crystalline polymer (LCP), blends were prepared in a single‐screw extruder with the variation in Vectra A950 content in presence of fixed amount (2%, with respect to PP and LCP mixture as a whole) of ethylene‐acrylic acid (EAA) copolymer as a compatibilizer. Mechanical analysis of the compatibilized blends within the range of LCP incorporations under study (2–10%) indicated pronounced improvement in the moduli, ultimate tensile strength (UTS), and hardness. Fourier transform infrared (FTIR) spectroscopy studies revealed the presence of strong interaction through H‐bonding between the segments of Vectra A950 and the compatibilizer EAA. Morphological studies performed by scanning electron microscopy (SEM) manifested the development of fine fibrillar morphology in the compatibilized PP/Vectra A950 blends, which had large influence on the mechanical properties. Differential scanning calorimetry studies showed an initial drop of the melting point of PP in the presence of EAA followed by enhancement of the same in presence of Vectra A950. TGA showed an increase in the thermal stability for all blends with respect to matrix polymer PP. Rheological studies showed that a very small quantity of Vectra A 950 was capable of reducing the melt viscosity of PP particularly in the lower shear rate region and hence facilitated processibility of the blends. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Structure and mechanical properties of new hybrid composites based on polyamide 6,6 reinforced with both glass fibers and a semiaromatic liquid crystalline polyester

Polyamide 6,6 (PA66) composites with 30% glass fiber (GF) were blended with a semiaromatic liquid crystalline copolyester (Rodrun 5000 (R5)) up to 40% R5 by injection molding. The composites showed two amorphous phases. Interchange reactions took place between the two polymers, leading to good interfacial adhesion. The addition of 20% R5 was enough to counteract the viscosity increase provided by the GF. The synergistic increases in the modulus of elasticity were attributed to the increase in the skin thickness at increasing R5 content. The tensile strength of the composites remained constant on LCP addition, despite the lower tensile strength of R5 compared with that of PA66/GF. The notched impact strength increased notably at increasing R5 content. Polym. Compos. 25:601–608, 2004. © 2004 Society of Plastics Engineers.     

Compatibilization of polyester/polyamide blends via catalytic ester-amide interchange reaction

In a series of publications we reported on melt rheology, morphology, and mechanical properties of the poly(ethylene terephthalate)/poly(amide-6,6) blends (PET/PA). The non-oriented samples had poor interphase bonding resulting in low impact and tensile strengths. To improve these properties the ester-amide interchange reaction was carried out in solution and in melt. In the latter case a Brabender Plastograph was used in the mixing chamber or twin-screw extruder configurations with p-toluenesulfonic acid as a catalyst. The interchange reaction was followed by 400 MHz proton and ¹³C nuclear magnetic resonance spectroscopy.     

Dynamic rheological properties of polyetherimide/polyetheretherketone/liquid crystalline polymer ternary blends

The dynamic rheological properties of poly(etherimide)/poly(etheretherketone)/liquid crystalline polymer (LCP) ternary blends were measured in order to correlate these properties with the morphology obtained after extrusion. The viscosity radio, η_d/η_m, where η_d = disperse phase viscosity and η_m = matrix viscosity, had to be redefined. Below 50 wt% LCP, η_d = η_LCP, η_m = η_PEEK+PEI and η_d/η_m < 1. Above 50 wt% LCP, η_d = η_PEEK+PEI, η_m = η_LCP and η_d/η_m > 1. Fibrillar morphologies were obtained in both cases, except below a concentration of 20 wt% LCP. At low concentrations of LCP the ternary blends had lower viscosities than the component polymers, showing a flow promotion effect of the LCP on the PEI- and PEEK-rich phases.     

联苯型液晶聚氨酯/环氧体系的动态力学性能

采用动态热力学分析方法(DMA),研究了联苯液晶聚氨酯(DLCP)/环氧树脂(E-51)固化体系的储能模量、损耗模量和力学损耗因子随温度的变化情况。在玻璃化转变温度(Tg)下,通过改变振动频率求出链段运动的活化能并探讨聚合物分子链段的运动情况。结果表明:DLCP可降低材料的内耗,提高材料的Tg。加入质量分数5%的DLCP,复合材料的储能模量可达2 700 MPa,Tg比纯树脂提高10～30℃。     

Compatible blends of polypropylene with an amorphous polyamide

Compatible polymer blends of polypropylene (PP) with an amorphous polyamide (aPA) were obtained through reactive compatibilization by adding 20% maleic anhydride‐modified copolymer (PP‐g‐MA) to the blends. The blends were made up of a pure PP phase and an aPA‐rich phase where very small amounts of PP were detected. The dispersed phase particle size decreased considerably indicating that compatibilization occurred. Young's modulus of the compatibilized blends increased with respect to that of the uncompatibilized ones. The compatibilized blends were highly ductile, and the impact strength also improved, proving that compatibilization occurred under a broad range of experimental conditions. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2013