Improving viscoelasticity and rebound resilience of crosslinked low‐density polyethylene foam by blending with ethylene vinyl acetate and polyethylene‐octene elastomer

To obtain high‐rebound resilience of crosslinking low‐density polyethylene (LDPE) foam and decrease the foam density at the same content of foaming agent, the melt viscoelasticity of LDPE with different compositions (ethylene vinyl acetate [EVA], polyethylene‐octene elastomer, and crosslinking agent) was investigated by dynamic rheology test. Then, LDPE/EVA/(polyethylene‐octene elastomer) foams with different composition ratios were produced by a continuous foaming process and investigated by the rebound resilience test. The results show that the melt viscoelasticity behavior of LDPE and its blends in the molten state possessed more melt elasticity behavior after the crosslinking was introduced. Meanwhile, the rebound resilience of LDPE foam was increased 54% at the lower foam density (0.031 g/cm³). It could meet the requirements of sports mats for high‐rebound resilience (>50%) and decrease the material cost when EVA was introduced into the foaming system. J. VINYL ADDIT. TECHNOL., 22:61–71, 2016. © 2014 Society of Plastics Engineers     

Tailoring viscoelastic and mechanical properties of the foamed blends of EVA and various ethylene‐styrene interpolymers

Foamed materials (EVA/ESI) have been prepared from blends of ethylene‐vinyl acetate copolymer (EVA) and ethylene‐styrene interpolymers (ESI) in the presence of various amounts of dicumyl peroxide (DCP). Four ESIs of different compositions were employed in this study; their styrene contents ranged from 30 to 73 wt% and their T_g ranged from −2 to 33°C. It has been found that microcellular morphology, degree of crosslinking and expansion ratio were strongly affected by the DCP concentration and the type of ESI employed. A minimum degree of crosslinking was required for making good foams and the same degree of crosslinking could be achieved by employing a smaller amount of DCP for an EVA/ESI blend having a higher styrene content. In contrast to other EVA blends, such as EVA/LDPE, these EVA/ESI blends exhibited no existence of any optimum DCP concentration, and the α glass transition temperatures of the foams varied with the ESI type, covering a wide span from 0°C to 37°C. Therefore, it was possible to tailor the T_g of an EVA/ESI blend by choosing an appropriate type of ESI. Furthermore, by correctly tailoring the T_g, the EVA/ESI foam could be made into a rubbery material with a custom‐designed damping factor. Tensile strength and modulus of the EVA/ESI foams increased generally with an increase in the styrene content, with the exception that ESIs with very low styrene content will confer on the blend a high modulus at small strain and a large elongation at break.     

Physicomechanical,friction, and abrasion properties of EVA/PU blend foams foamed by supercritical nitrogen

Elastomer foams based on EVA, PU, and EVA/PU blends formulated for shoe‐sole applications were prepared by a supercritical N₂ batch foaming process and characterized for physicomechanical, friction and abrasion properties. The blending of EVA with PU was aimed for improving the friction and wear characteristics of the EVA based foams. All of the foams prepared showed spherical cells with closed‐cell morphology and the cell sizes varied with varying the EVA/PU blend ratio and CaCO₃ content of the foams. The properties such as hardness and resilience, friction coefficients and abrasion resistance improved for the EVA/PU blend foams compared to the EVA foam, but their compression set, tensile strength, and tear strength were inferior to the EVA foam. The incorporation of CaCO₃ filler increased density, hardness, tensile strength, and tear strength of the EVA/PU blend foams but decreased resilience, compression set, friction coefficients, and abrasion resistance. The improvement in friction coefficients and wear resistance obtained in the EVA/PU blend foams was significant for shoe‐sole applications. POLYM. ENG. SCI., 2017. © 2017 Society of Plastics Engineers     

Morphology and tensile properties of crosslinked nanocomposite foams of low‐density polyethylene and poly(ethylene‐co‐vinyl acetate) blends

This paper studies the morphology and tensile properties of nanocomposite foams of blends of low‐density polyethylene (LDPE) and poly(ethylene‐co‐vinyl acetate) (EVA). Preparations of LDPE/EVA nanocomposites were conducted in an internal mixer, and then samples were foamed via a batch foaming method. Morphology of the nanocomposite blends and nanocomposite foams was studied by X‐ray diffraction, transmission electron microscopy, and scanning electron microscopy. Morphological observations showed that nanoparticle dispersion in the polymeric matrix was affected by the blend ratio in a way such that EVA‐rich samples had a better dispersion of nanoclay than LDPE‐rich ones. In addition, the tensile properties of the nanocomposite foams were related to different variables such as blend ratio, clay content, and foam density. J. VINYL ADDIT. TECHNOL., 2010. © 2010 Society of Plastics Engineers     

Foaming conditions of high density polyethylene–natural rubber blends

Abstract

Foams made from high density polyethylene (HDPE) and natural rubber (NR) blends, using azodicarbonamide as a chemical blowing agent, have been investigated to establish a relationship between the structure and physical properties. The blends of HDPE, NR, epolene wax, chemical blowing agent, and necessary ingredients were prepared on a two roll mill. Subsequently, foamed structures of the blends were obtained by a single stage compression moulding. Results indicate that foaming process variables, i.e. heating time, blowing agent loading, ratio of HDPE/NR, crosslinking agent loading, and ratio of HDPE/NR at a fixed crosslinking agent loading, affect the physical properties of the foams. Attempts were made to relate such properties as foam density, hardness, tensile strength, elongation at break, tear strength, flexural strength, elastic modulus, and gel content to the foam structure. The foam structure was investigated using optical microscopy, in terms of the average cell size and its distribution.     

The role of nanofillers on (natural rubber)/(ethylene vinyl acetate)/clay nanocomposite in blending and foaming

Nanocomposite foams were fabricated from 60/40 wt% ethylene vinyl acetate (EVA)/natural rubber (NR) blends by using azodicarbonamide as a blowing agent. Two different nanofillers (sodium montmorillonite and organoclay) were employed to study their effects on foam properties. The results were also compared with conventional (china clay)‐filled foams. Transmission electron microscopy, X‐ray diffraction, scanning electron microscopy, and three‐dimensional Microfocus X‐ray computed tomography scanning analysis were performed to characterize the EVA/NR blend morphology and foam structures. The results revealed that the nanofiller acted as a blend compatibilizer. Sodium montmorillonite was more effective in compatibilization, generating better phase‐separated EVA/NR blend morphology and improving foam structure. Higher filler loading increased the specific tensile strength of rubber foams. The rubber nanocomposite foam showed superior specific tensile strength to the conventional rubber composite foam. The elastic recovery and compressive strength of the nanocomposite foams decreased with increasing filler content, whereas the opposite trend was observed for the conventional composite foams with china clay. The thermal conductivity measurement indicated that the nanofiller had better beneficial effect on thermal insulation over china clay filler. From the present study, the nanofillers played an important role in obtaining better blend morphology as compatibilizer, rather than the nucleating agent and the nanofiller content of 5 phr (parts by weight per hundred parts of rubber) was recommended for the production of EVA/NR nanocomposite foams. J. VINYL ADDIT. TECHNOL., 21:134–146, 2015. © 2014 Society of Plastics Engineers     

Processing and properties of an ethylene–vinyl acetate blend foam incorporating ethylene–vinyl acetate and polyurethane waste foams

Waste polyurethane foam (w‐PU) and waste ethylene–vinyl acetate foam (w‐EVA) were used as fillers for the production of an ethylene–vinyl acetate (EVA) blend foam. Two different foaming techniques (single‐stage and heat–chill processes) were used for this purpose. The waste foam concentration was varied up to 30 wt % of the original EVA. The physical, mechanical, and morphological properties of the filled foam were studied. The single‐stage process produced blend foams with a lower density and a greater cell size than the foams obtained by the heat–chill process. The density and compression strength of the blend foam increased as the percentage of w‐PU foam increased. However, for the w‐EVA/EVA blend foams, the addition of w‐EVA foam did not significantly affect the density or compression strength compared to the original EVA foams. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44708.     

Ethylene vinyl acetate as compatibilizer on cure characteristics and mechanical properties of (natural rubber)/(Recycled acrylonitrile‐butadiene rubber) blends

Ethylene vinyl acetate (EVA) has been used as a compatibilizer for (natural rubber)/(recycled acrylonitrile‐butadiene rubber) (NR/NBRr) blends, vulcanized by sulfur. EVA offers excellent heat, ozone, and weather resistance, whereas the vinyl acetate groups provide oil resistance to the blend. It exhibits good tear resistance and may be crosslinked. However, EVA exhibits poor low‐temperature flexibility. NBR gloves have excellent resistance to punctures, tears, and many types of chemicals, while NR has good physical and mechanical properties. NR/NBRr blends were prepared with various compositions with the EVA content fixed. Tensile properties, hardness, and swelling behavior tests were performed to determine the compatibility of NR/NBRr blends in the presence of EVA. Results indicated that incorporation of EVA into NR/NBRr blends improved tensile strength, modulus, and elongation at break compared with NR/NBRr blends without EVA. The improvement in hardness and reduction in resilience on compatibilization are due to an increase in crosslink density, which gives NR/NBRr blends better swelling resistance. Scanning electron microscopy of the fracture surfaces indicates that, with the addition of EVA in NR/NBRr blends, better adhesion between NR and NBRr was obtained, thus improving the compatibility of NR/NBRr blends. J. VINYL ADDIT. TECHNOL., 23:135–141, 2017. © 2015 Society of Plastics Engineers     

Effect of addition of EVA on the technical properties of extruded foam profiles of low-density polyethylene/EVA blends

Some technical properties (static mechanical properties, dynamic mechanical properties, creep-recovery behavior, thermal expansion, and thermal conductivity) of low-density foams (50 kg/m³) made of blends of low-density polyethylene (LDPE) and the ethylene vinyl acetate copolymer (EVA) were studied as a function of the EVA proportion in the blends. These properties were compared with those of a foam made of a blend of EVA and ethylene propylene rubber (EPR). The knowledge of how the EVA proportion influences the behavior of these blend foam materials is a fundamental factor in order to obtain a wide range of polyolefin foams, with similar density, suitable for different applications. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68: 1237–1244, 1998     

Investigation of radiation-crosslinked foam of LDPE/EVA blends

Low-density polyethylene/ethylene–vinyl acetate copolymer (LDPE/EVA) blend was irradiated by γ-ray and then expanded by heat as a foamed material. The EVA content in the LDPE/EVA blend was benefited to form a gel. The gel fraction values of LDPE/EVA blend with 30% EVA content were higher than those of other blends in a same given dose; its gel fraction value was 1.7 times as those values of the LDPE without EVA. The gel fractions of the LDPE/EVA blend were increased with radiation dose in oxygen, in air, and in nitrogen, and the formation of gel was limited by oxygen. The oxidation products of the foam of the LDPE/EVA blend were observed in nitrogen, in oxygen by Fourier transform IR spectra. The LDPE/EVA blend system has no protection effect from oxidation in comparison with the LDPE system without EVA, which has less oxidation product than those without EVA in a same given gel fraction. The gel fraction of the LDPE/EVA blend around 25–35%, radiation dose 25±5 kGy, irradiated by γ-ray in air or in nitrogen, with higher expansion ratio (19), smaller cell diameter (0.175 mm), lower apparent density (0.042 g/cm³), higher tensile strength (0.40 MPa), and longer elongation at break (290–360%) foam of the LDPE/EVA blend were selected. These were optimum condition for application in this system. The relations among gel fraction of the LDPE/EVA blend, expansion ratio, apparent density, average cell diameter, and mechanical properties of the foam were discussed. © 1996 John Wiley & Sons, Inc.     

Preparation and characterization of natural rubber foams: Effects of foaming temperature and carbon black content

The influence of the foaming temperature and carbon black content on the cure behavior and mechanical properties of natural rubber foams was investigated at five temperature zones by 5 °C interval and different feeding ratios of the carbon black. The physical properties of the foamed NRs were then measured as a function of the foaming temperature and carbon black content, respectively. The optimal temperature for vulcanization and foaming of NRs in this study was considered to be 165 °C where density of the foamed NR is lower than that at other four temperature zones. The thickness of each of the struts formed within the rubber matrix decreased with the increasing foaming temperature, while it increased with the increasing carbon black content, supporting the density characteristics. The tensile properties of the foamed NRs such as tensile strength, tear strength and modulus gradually increased with the increasing and carbon black content, while elongation at break decreased.     

Effect of foaming temperature and rubber grades on properties of natural rubber foams

Foaming temperature and grade of dry natural rubber were varied to evaluate their effects on the morphology and mechanical properties of natural rubber (NR) foams. Three different grades of NR were used; namely ENR‐25, SMR‐L, and SMR‐10. NR foams from these grades were produced at three different foaming temperatures, i.e. 140, 150, and 160°C. The study was carried out using formulated compositions containing sodium bicarbonate as the chemical blowing agent and were expanded using conventional compression molding technique via a heat transfer foaming process. The NR foams were characterized with respect to their relative foam density, density of crosslinking, cell size, compression stress, and compression set. Increase in foaming temperature resulted in lower relative density and larger cell size. It was also discovered that the crosslink density slightly decrease with increasing foaming temperature. For mechanical properties, the highest foam density resulted in the highest compression stress. Compression stress at 50% strain increased with increasing foaming temperature and ENR‐25 foam has the highest compression stress among the produced foams. The results showed that the morphology, physical, and mechanical properties of the rubber foams can be controlled closely by the foaming temperature and rubber grades. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effects of parameter changes on the structure and properties of low‐density polyethylene foam

Several parameters, such as crosslinking agent concentration, blowing agent concentration, and temperature, were varied to evaluate their effects on the structure and mechanical properties of low‐density polyethylene (LDPE) foams. Dicumyl peroxide (DCP) was used as crosslinking agent, while azodicarbonamide (ADC) was utilized as the blowing agent at different levels. The formulations were prepared by using a thermostatically controlled heated two‐roll mill and foamed by using a compression molding technique via a single‐stage foaming process at three foaming temperatures (165, 175, and 185°C). The resultant LDPE foams were characterized and found to have a closed cell structure. The density and gel content increased proportionally with crosslinking level, whereas density decreased when ADC level and foaming temperature were increased. Another characteristic evaluated was the foam cell size decreased when the crosslinking level and foaming temperature were increased. In contrast, increasing the ADC concentration only gave a maximum cell size increase up to 6 phr that decreased when 8 phr of ADC was used. Results also indicated that compression stress increased proportionally with DCP level and decreased when ADC concentration and foaming temperature were increased. Impact studies on the prepared foams showed that their ability to absorb impact energy decreased with increasing crosslinking level, foaming temperature, and blowing agent concentration. J. VINYL ADDIT. TECHNOL., 2009. © 2009 Society of Plastics Engineers     

The effect of curing system on the properties of the thermoplastic elastomer foams of ethylene‐vinyl acetate copolymer and styrene‐butadiene and ethylene‐propylene‐diene monomer rubbers

Thermoplastic elastomer (TPE) foams have important application in electrical, toys, and other industries. Several foams were prepared by ethylene‐vinyl acetate copolymer (EVA) lonely, and in combination with styrene‐butadiene and ethylene‐propylene‐diene monomer rubbers (SBR and EPDM). The effects of crosslinking and foaming agents and EVA type on density and mechanical properties of the cured foams with two curing systems, peroxide and sulfur‐peroxide with potential use in automotive applications, were studied. The results showed that proposed compounds formulations were foamed properly. The viscosity of the EVA was a key factor for the density values of the formed foams. The densities of the cured foams with peroxide system with various SBR contents were higher when compared with cured foams with sulfur‐peroxide system. With increasing foaming agent, the densities of the foams were reduced for studied curing systems. The densities of the EVA–EPDM foams were lower than those of the EVA–SBR foams in the same studied conditions. Increasing rubber in foam formulation had adverse effect on tensile properties of the foams. The existence of the talc powder in foam formulation had important role on the shape and type of the formed cells and resulted in foams with mostly closed cells. The results of this study help the automotive article designer to produce suitable TPE foam. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45357.     

Mass transfer characteristics of natural rubber/ethylene vinyl acetate blends

The transport behavior of natural rubber/ethylene vinyl acetate (NR/EVA) blends has been investigated using aromatic hydrocarbons as probe molecules, in the temperature range of 26–56°C. It has been observed that the solvent uptake decreases with increase in the EVA content of the blends. The blends were crosslinked by three systems, viz. sulfur, dicumyl peroxide (DCP), and a mixture consisting of sulfur and peroxide. The DCP crosslinked system exhibited the lowest solvent uptake. The differences in the transport behavior of the blends, crosslinked by different modes, has been described in terms of the nature of crosslinks introduced between the macromolecular chains during vulcanization. The mechanism of transport has been found to deviate from the regular Fickian behavior, observed with conventional rubbers, with an increase in EVA in the blends. The dependence of the transport coefficients on blend composition, crosslinking systems, nature of penetrants, and temperature was studied. The blend–solvent interaction parameter, enthalpy, and entropy of sorption have also been estimated from the transport data. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2691–2702, 2003     

Preparation and characterization of microcellular foamed thermoplastic polyamide elastomer composite consisting of EVA/TPAE1012

Thermoplastic polyamide elastomer (TPAE) is a kind of high-performance elastomers prepared from nylon hard segments and polyether or polyester soft segments. The hard segments endow TPAE with excellent mechanical properties, while the soft segments provide the desired elasticity. Therefore, the development of TPAE as a high-performance foam material has broad application prospects. In this work, ethylene-vinyl acetate copolymer/polyamide-1012 elastomer (EVA/TPAE1012) composite materials with different compositions were prepared, using ethylene-vinyl acetate /maleic anhydride graft copolymer (EVA-g-MAH) as compatibilizer. Then, EVA/TPAE foamed materials were fabricated by chemical foaming method and batch foaming process, with azodicarbonamide as blowing agent. The resulting composite foams were tested in terms of density, cell properties hardness, resilience, compression recovery, and mechanical strength. The EVA/TPAE1012 foam has a low density (0.14 g cm⁻³), small cell size (approximately 62.1 μm), and a high cell density (3.08 × 10⁷ cells cm⁻³). Compared with pure EVA foam, the composite foam not only has an increase in specific strength, resilience and tearing strength, but also has good toughness, which greatly improves the resulting foams' expansion ratio and elongation at break.     

辐射交联LDPE/EVA混合体系泡沫片材性能的研究

辐射交联LDPE/EVA混合体系泡沫片材表观光滑、柔软,手感好,表观密度较小,材料具有优异的力学性能,较高的拉伸强度、断裂伸长率和撕裂强度。进一步研究了产生宏观性能差异的原因是辐射交联LDPE/EVA混合体系泡沫片材制备成型工艺的特殊性,体系的交联度对制品性能影响很大。通过凝胶分析知道交联度与辐照剂量、LDPE树脂的物理性能和EVA树脂在混合体系的含量有关。此外,LDPE树脂的物理性能和EVA在混合体系的含量对材料宏观性能也有影响。     

Effect of Mixing Conditions on the Tensile Properties of Ethylene Vinyl Acetate/Waste Tire Dust (EVA/WTD) Blend

Blends of Ethylene Vinyl Acetate/Waste Tire Dust (EVA/WTD) were prepared by using a Haake Rheomix at 100/0, 90/10, 80/20, 70/30, and 60/40 blend ratios. The effect of mixing temperature, blend ratio and blending time on the tensile properties of EVA/WTD blends were investigated. The mixing time was varied from 5 to 30 minutes, while the mixing temperature was varied from 120 to 160°C. The tensile properties of the blends found to show a gradual decrease with the addition of WTD. EVA/WTD blends prepared at 140°C mixing temperature and 10 min mixing time found to be suitable mixing parameters to obtain optimum blend properties. In general, declines in the EVA/WTD blends properties were also observed with increase in mixing time and temperature.     

Preparation of low‐density polyethylene foams with high rebound resilience by blending with polyethylene–octylene elastomer

Low‐density polyethylene (LDPE)/polyethylene–octylene elastomer (POE) foams with different composition ratios (POE, cross‐linking agent, and blowing agent) were produced by using the continuous cross‐linking and foaming process to improve the rebound resilience of chemical cross‐linked LDPE foams. The effects of POE, cross‐linking agent, and foaming agent on rebound resilience of LDPE/POE foams were investigated by using a rebound test, cross‐linking degree experiment, differential scanning calorimetry, and scanning electron microscopy. Results show that the rebound resilience of LDPE was improved by increasing the flexibility of cell walls and the cell density and decreasing the foam density. Compared with the rebound resilience of pure LDPE (33%), the proposed LDPE/POE foams could meet the requirements of gymnastics mats for high rebound resilience (55%). POLYM. ENG. SCI., 53:2527–2534, 2013. © 2013 Society of Plastics Engineers     

Radiation effects on HDPE/EVA blends

In this article, we discuss the radiation effects of high‐density polyethylene (HDPE)/ethylene–vinyl acetate (EVA) copolymer blends. In comparison with the low‐density polyethylene/EVA blends, the EVA content in the HDPE/EVA blends had a lower enhancement effect on radiation crosslinking by γ‐ray irradiation in air. The phenomenon is discussed with the compatibility, morphology, and thermal properties of HDPE/EVA blends. The HDPE/EVA blends were partly compatible in the amorphous region, and radiation crosslinking of the HDPE/EVA blend was less significant, although increasing the amorphous region's content of the HDPE/EVA blends and the vinyl acetate content of EVA were beneficial to radiation crosslinking. The good compatibility was a prerequisite for the enhancement effect of EVA on the radiation crosslinking of the polyethylene/EVA copolymer. The radiation crosslinking and the degradation mechanism of HDPE/EVA blends were examined quantitatively by a novel method, the step analysis process of irradiated HDPE/EVA blends with a thermal gravimetric analysis technique. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 553–558, 2002