Sulfonated poly(ether ketone ketone) ionomers as proton exchange membranes

Sulfonated poly(ether ketone ketone) ionomers (SPEKK) with ion‐exchange capacities (IEC) between 0.2 and 3.4 meq/g were prepared by sulfonating PEKK with a mixture of concentrated and fuming sulfuric acids. Sulfonation occurs only on the phenyl rings attached to ether and ketone groups. The glass transition temperature of the dry SPEKK ionomers increased linearly with increasing IEC, and the ionomers were thermally stable to ～250°C, above which desulfonation occurred. Water‐swollen ionomers exhibited microphase separated morphologies, and the average correlation length determined by small angle X‐ray scattering increased with increasing IEC. The proton conductivity of hydrated SPEKK membranes measured by impedance spectroscopy ranged from ～10^–3 to 10^–1 S/cm as the IEC increased from ～1.0 to 2.4 meq/g. Single cell performance curves on membrane‐electrode assemblies (MEA) indicated that the SPEKK membranes approached the performance of Nafion? for an IEC of 2 meq/g. POLYM. ENG. SCI., 45:1081–1091, 2005. © 2005 Society of Plastics Engineers     

Proton exchange membrane based on crosslinked sulfonated polyphosphazene containing pendent perfluorosulfonic acid groups with sulfonated poly(ether ether ketone)

A series of crosslinked membranes based on new sulfonated polyphosphazene bearing pendent perfluorosulfonic acid groups (PMFP‐g‐PS) and sulfonated poly (ether ether ketone) were prepared and evaluated as proton exchange membranes for direct methanol fuel cells (DMFCs). The structure of PMFP‐g‐PS was characterized by Fourier transform infrared spectroscopy, ¹H and ¹⁹F NMR spectra. In comparison with the pristine PMFP‐g‐PS membrane, the crosslinked membranes showed improved water uptakes and proton conductivities. The methanol permeability values of the membranes were in the range of 1.32 × 10^?7 to 3.85 × 10^?7 cm²/s, which were lower than Nafion 117 (12.1 × 10^?7 cm²/s). The selectivity of all the membranes was much higher compared with Nafion 117. Furthermore, transmission electron microscopy observation revealed that clear phase‐separated structures were well dispersed and connected to each other in the membranes. These membranes displayed high water uptakes and low swelling ratios, high proton conductivities, low methanol permeability values, good thermal, and oxidative stabilities. The results indicate that these membranes are potential candidate proton exchange membrane materials for DMFCs. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43492.     

Preparation of a new type of ion‐exchange membrane based on sulfonated poly(ether ether ketone ketone)s

Novel sulfonated poly(ether ether ketone ketone)s were prepared directly by nucleophilic polycondensation. They showed excellent thermal stability and good solubility and could be easily cast into tough membranes. The sulfonated membranes showed swelling of 16.08–26.71% and an ion‐exchange capacity of 1.01–1.57. The transport properties of different cations (H⁺, Na⁺, and K⁺) of membranes based on these polymers were evaluated. The potential for ion‐exchange membranes looks good. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 2481–2486, 2005     

Direct synthesis of sulfonated poly(ether ether ketone ketone)s (SPEEKKs) proton exchange membranes for fuel cell application

A series of sulfonated poly(ether ether ketone ketone)s (SPEEKK)s based membranes have been prepared and evaluated for proton exchange membranes (PEM). The membranes show very good thermal and mechanical stabilities. The structures of membranes were studied with AFM. The membranes show very good proton conductive ability (25 °C: 0.007-0.04 s/cm) and methanol resistance (25 °C: 7.68×10⁻⁸ to 5.75×10⁻⁷ cm²/s). The methanol diffusion coefficients of membranes are much lower than that of Nafion (2×10⁻⁶ cm²/s). The SPEEKKs membranes show very good respective in direct methanol fuel cells (DMFC) usages.     

Modified Sulfonated Poly(ether ether ketone) Based Mixed Matrix Membranes for Direct Methanol Fuel Cells

Mixed matrix membranes based on zeolite 4A‐methane sulfonic acid (MSA)‐sulfonated poly(ether ether ketone) (SPEEK) are evaluated as a potential polymer electrolyte membrane (PEM) for direct methanol fuel cells (DMFCs). Ion‐exchange capacity, sorption of water, and water–methanol mixture, proton conductivity, and methanol permeability for the mixed‐matrix membranes have been extensively investigated. The mixed‐matrix membranes are also characterized for their cross‐sectional morphology, mechanical, and thermal properties. DMFCs employing SPEEK‐MSA (20 wt.%) blend, zeolite 4A (4 wt.%)‐SPEEK‐MSA (20 wt.%) mixed matrix membranes deliver peak power densities of 130 and 159 mW cm^–2, respectively; while a peak power density of only 95 mW cm^–2 is obtained for the DMFC employing pristine SPEEK membrane at 70 °C. The results showed that these SPEEK based mixed matrix membranes exhibit higher DMFC performance and lower methanol permeability in comparison to Nafion‐117 membrane.     

Synthesis and characterization of a new type of sulfonated poly(ether ether ketone ketone)s for proton exchange membranes

A novel series of sulfonated poly(ether ether ketone ketone)s (SPEEKKs) were prepared by aromatic nucleophilic polycondensation with different ratios of 1,3‐bis(3‐sodium sulfonate‐4‐fluorobenzoyl)benzene to 1,3‐bis(4‐fluorobenzoyl)benzene. ¹H‐NMR spectroscopy was used to confirm the degrees of sulfonation (DS) of the polymers. Thermal stabilities of the SPEEKKs in acid form were characterized by thermogravimetric analysis (TGA), which showed that SPEEKKs were excellently thermally stable at high temperatures. SPEEKK polymers can be easily cast into tough membranes. Both of proton conductivity and methanol diffusion coefficient have been tested in this article. Other properties of the SPEEKK membranes were investigated in detail. The results show that the SPEEKK membranes are promising in proton exchange membrane fuel cells (PEMFCs) application. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Preparation of novel semihomogeneous cation‐permeable membranes from blends of sulfonated poly(phenylene sulfide) and sulfonated phenolphthalein poly(ether ether ketone)

A series of semihomogeneous cation‐exchange membranes were prepared with binary blend systems, such as sulfonated phenolphthalein poly(ether ether ketone) (SPEEK‐C)/sulfonated poly(phenylene sulfide) (SPPS), or ternary blend systems, such as phenolphthalein poly(ether ether ketone) (PEEK‐C)/SPEEK‐C/SPPS, by solution blending and phase inversion, in which PEEK‐C and SPEEK‐C acted as binders and SPPS powder acted as a polyelectrolyte. Compared with homogeneous and heterogeneous membranes, the prepared semihomogeneous membranes had good electrochemical properties and mechanical strength as well as good dimensional stability. The fundamental properties of the membranes, such as the ion‐exchange capacity, water content, electrical resistance, transport number, diffusion coefficient of the electrolytes, and streaming potential, were largely dependent on both the loading of the SPPS resin and the sulfonation degree of PEEK‐C. Through the adjustment of these two important parameters, a series of semihomogeneous membranes with the desired conductivity and selectivity and the proper water content for different industrial purposes, such as electrodialysis, diffusional dialysis, and proton exchange, were achieved. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1478–1485, 2004     

Anisotropic membranes from electrospun mats of sulfonated/nonsulfonated poly (ether ketone)s containing ion-rich paths as proton exchange membranes

Anisotropic proton exchange membranes composed of five layers with different contents of ionic groups across the membrane were prepared by simultaneous electrospinning of sulfonated and nonsulfonated poly(ether ketone) (PEK)s. To prepare nonporous and defect- free membranes from electrospun mats, nonsulfonated fibers as hydrophobic part of the membrane were melted by hot-pressing so that covered sulfonated fibers (hydrophilic part). Prepared membranes showed better thermal and dimensional stability compared to Nafion 115. Proton conductivity of membranes was comparable with Nafion especially at higher temperatures. Water uptake of prepared membranes and mechanical strength of them were in an acceptable range. The results showed that the difference between sulfonated PEK fibers in surface and center of the membranes affect proton conductivity and mechanical properties of the membranes.     

Comparison of the water uptake and swelling between sulfonated poly(phthalazinone ether ketone ketone)s and sulfonated poly(arylene ether ketone ketone)s

Summary Sulfonated poly(phthalazinone ether ketone ketone)s (sPPEKK) and sulfonated poly(arylene ether ketone ketone sulfone)s (sPAEKK) were successfully synthesized by direct polycondensation. The water uptake and swelling of sPPEKK are much less compared with those of sPAEKK, especially in high temperature, which result from the powerful intermolecular hydrogen bonds of sPAEKK, confirmed by variable temperature IR spectra. The maximum operation temperature of proton exchange membranes made of sPPEKK is higher than 80 °C, improving the property of resistance to swelling.     

Influence of casting conditions on the properties of sulfonated poly(ether ether ketone ketone)/phosphotungstic acid composite proton exchange membranes

The sulfonated poly(ether ether ketone ketone)/phosphotungstic acid (SPEEKK/PWA) composite membranes were researched for proton exchange membranes. The effect of casting condition on the properties of membranes was studied in detail. The study showed that the casting condition has great influence on the membrane properties because of the hydrogen bond between the SPEEK and PWA and the interaction between the SPEEKK and dimethylformamide (DMF). The PWA particles are well crystallized on the surface when the velocity of the solvent volatilization is very slow under the SEM. The study will favor further research on excellent composite membranes for proton exchange membrane fuel cells. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 4020–4026, 2007     

A convenient crosslinking method for sulfonated poly(ether ether ketone) membranes via friedel–crafts reaction using 1,6‐dibromohexane and aluminum trichloride

In this study, sulfonated poly(ether ether ketone) (SPEEK) was very efficiently crosslinked via a Friedel–Craft reaction using 1,6‐dibromohexane and AlCl₃. The resulting crosslinked SPEEK (c‐SPEEK) membranes exhibited improved dimensional stability, thermal and chemical stability, and mechanical strength with slight reduction in the elongation. The methanol permeability was reduced by approximately two orders of magnitude by the crosslinking reaction. The proton conductivities of c‐SPEEK membranes were greater than Nafion‐212 in the temperature range of 30–90°C. Overall, this new crosslinking method can be conveniently and efficiently applicable to most aromatic hydrocarbon polymer membranes. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40695.     

Novel proton conducting membranes based on copolymers containing hydroxylated poly(ether ether ketone) and sulfonated polystyrenes

A novel series of hydrocarbon‐based copolymers containing flexible alkylsulfonated groups and hydroxylated poly(ether ether ketone) backbones was designed and prepared as proton conducting membranes. Among the membranes, the membrane SPO₃–(PMS–PSBOS)₂ with the ion exchange capacity 1.70 showed good proton conductivity at 0.137 S/cm at 80 °C, which was two times as much as that of the control membrane SPO. Further, incorporating the sulfonated graphene oxide (s‐GO) into SPO₃–(PMS‐PSBOS)₂ leads to the composite membrane SPO₃–(PMS–PSBOS)₂–SGO, which exhibited higher proton conductivity compared to Nation 117 and the native membrane SPO₃–(PMS–PSBOS)₂. In addition, the composite membrane SPO₃–(PMS–PSBOS)₂–SGO showed well‐defined phase separated structures and high selectivity (1.40 × 10⁵ Ss/cm³), which were about three times as that of Nafion 117 (0.52 × 10⁵ Ss/cm³). These results suggested that these membranes are promising materials for direct methanol fuel cell (DMFC) applications. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45205.     

Effect of PES on the morphology and properties of proton conducting blends with sulfonated poly(ether ether ketone)

Development of alternate materials to Nafion, based on ionically conducting polymers and their blends is important for the wider applications of proton exchange membrane fuel cells. In this work, blends of sulfonated poly(ether ether ketone) (SPEEK) with poly(ether sulfone) (PES) are investigated. SPEEK with various ion exchange capacity (IEC) was prepared and blended with PES, which is nonionic and hydrophobic in nature. A comparative study of the water uptake, proton conductivity, and thermo‐mechanical characteristics of SPEEK and the blend membranes as a function of the IEC is presented. Addition of PES decreases the water uptake and conductivity of SPEEK. Chemical and thermal stability and mechanical properties of the membrane improve with the addition of PES. The effect of water content on the thermo‐mechanical properties of membranes was also studied. The morphology of blend membranes was studied using SEM to understand the microstructure and miscibility of the components. On the basis of the results, a plausible microstructure of the blends is presented, and is shown to be useful in understanding the variation of different properties with blending. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Sulfonated poly(arylene ether ketone)s prepared by direct copolymerization as proton exchange membranes: Synthesis and comparative investigation on transport properties

Sulfonated poly(aryl ether ketone)s (SPAEK) copolymers were synthesized by aromatic nucleophilic polycondensation from 3,3′, 5,5′‐tetramethyl‐4, 4′–biphenol, 1,4‐bis(4‐fluorobenzoyl) benzene, and disulfonated difluorobenzophenone. The SPAEK membranes did not exhibit excessive swelling in hot water and at the same time show the proton conductivities in the range of 0.030 S/cm to 0.099 S/cm at 80°C. The methanol diffusion coefficients of the SPAEK membranes were in the range of 4.7 × 10^?7 to 8.1 × 10^?7cm²/s measured at 25°C. The transport properties of this series of SPAEK copolymers were compared to poly(aryl ether ether ketone)s (SPEEK), poly(aryl ether ether ketone ketone)s (SPEEKK), and Nafion® membranes. It was found that the transport properties (including proton conductivity and methanol permeability) follows the trend of SPEEKK‐60 < SPAEK‐60 < SPEEK‐60 < Nafion® 117, the order of which is also attributed to the differences in the chemical structure of the polymers and the membrane morphology. In general, this novel series of SPAEK membranes possess various advantages, such as low cost of the initial monomers, high thermal and mechanical stability, and low methanol permeability while simultaneously possessing sufficient proton conductivity, which makes them notably promising as proton exchange membrane (PEM) materials in direct methanol fuel cell (DMFC) applications. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Behavior of sulfonated poly(ether ether ketone) in ethanol–water systems

The behavior of sulfonated poly(ether ether ketone) (sPEEK) membranes in ethanol–water systems was studied for possible application in direct ethanol fuel cells (DEFCs). Polymer membranes with different degrees of sulfonation were tested by means of uptake, swelling, and ethanol transport with dynamic measurements (liquid–liquid and liquid–gas systems). Ethanol permeability was determined in an liquid–liquid diffusion cell. For membranes with an ion‐exchange capacity (IEC) between 1.15 and 1.75 mmol/g, the ethanol permeability varied between 5 × 10^?8 and 1 × 10^?6 cm²/s, being dependent on the measuring temperature. Ethanol and water transport in liquid–gas systems was tested with pervaporation as a function of IEC and temperature. Higher IEC accounted for higher fluxes and lower water/ethanol selectivity. The temperature had a large effect on the fluxes, but the selectivity remained constant. Furthermore, the membranes were characterized with proton conductivity measurements. The proton diffusion coefficient was calculated, and a transition in the proton transfer mechanism was found at a water number of 12. Membranes with high IEC (>1.6 mmol/g) exhibited larger proton diffusion coefficients in ethanol–water systems than in water systems. The membrane with the lowest IEC exhibited the best proton transport to ethanol permeability selectivity. The use of sPEEK membranes in DEFC systems depends on possible modifications to stabilize the membranes in the higher conductive region rather than on modifications to increase the proton conductivity in the stable region. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Sulphonated Tetramethyl Poly(ether ether ketone)/Epoxy/Sulphonated Phenol Novolac Semi‐IPN Membranes for Direct Methanol Fuel Cells

The sulphonated phenol novolac (PNBS) which was used as a curing agent of epoxy was synthesised from phenol novolac (PN) and 1, 4‐butane sultone and confirmed by FTIR and ¹H NMR. The degree of sulphonation (DS) in PNBS was calculated by ¹H NMR. The semi‐IPN membranes composed of sulphonated tetramethyl poly(ether ether ketone) (STMPEEK) (the value of ion exchange capacity is 2.01 meq g^–1), epoxy (TMBP) and PNBS were successfully prepared. The semi‐IPN membranes showed high thermal properties which were measured by differential scanning calorimeter (DSC) and thermogravimetric analyses (TGA). With the introduction of the cross‐linked TMBP/PNBS, the mechanical properties, dimensional stability, methanol resistance and oxidative stability of the membranes were improved in comparison to the pristine STMPEEK membrane. Although the proton conductivities of the semi‐IPN membranes were lower than those of the pristine STMPEEK membrane, the higher selectivity defined as the ratio of the proton conductivity to methanol permeability was obtained from the STMPEEK/TMBP/PNBS‐14 semi‐IPN membrane. The results indicated that the semi‐IPN membranes could be promising candidates for usage as proton exchange membranes in direct methanol fuel cells (DMFCs).     

State of the water in crosslinked sulfonated poly(ether ether ketone)

We investigated the material properties of different crosslinked sulfonated poly(aryl ether ketone) membranes, focusing on the effect of the degree of sulfonation and crosslinking density on the water uptake, the physical state of the water, and the pore size distribution within the membranes. We observed that the degree of sulfonation and, in particular, the ion‐exchange capacity (IEC) had less effect on the control of the extent of water absorbed than the crosslinking density of the membranes. Crosslinking also enabled the membranes to reach a higher water contents without losing mechanical integrity. Moreover, increasing the crosslinking density resulted in the presence of more bound water, without dissolution of the membrane. The crosslinked membranes had lower methanol permeability and electroosmotic drag values. Only at low IEC values and low water uptake in partially crystalline sulphonated poly(ether ether ketone), SPEEK could the presence of nanometer pores in the water‐equilibrated crosslinked membranes be confirmed by thermoporometry and the pore size distributions were then comparable to those reported for Nafion membranes. At higher IEC values, the water uptake was extremely high, up to 300%, and then the structure of the swollen membranes was more analogous to that of a dilute aqueous solution of the sulfonated polymer, and no nanopores were present. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Performance of the sulfonated poly ether ether ketone proton exchange membrane modified with sulfonated polystyrene and phosphotungstic acid for microbial fuel cell applications

In this research, the preparation of low cost proton exchange membranes (PEMs) based on sulfonated poly ether ether ketone (SPEEK) for application in the microbial fuel cells (MFCs) is studied. Sulfonated polystyrene (SPS) and phosphotungstic acid (PWA) were employed to improve the performance of PEM through the creation of more proton pathways. At first, the sulfonation of PEEK and polystyrene were performed through two modified methods to obtain uniform and high degree of sulfonation (DS) of the polymers and then, the PEMs were prepared through the solution casting method. Accordingly, the formation of uniform skin layer was confirmed by the SEM micrographs. Blending the aforementioned additives to the SPEEK polymer solution significantly enhanced the proton conductivity, water uptake and durability of the modified membranes. The proton conductivities of SPEEK/SPS and SPEEK/PWA membranes at additive/SPEEK weight ratio of 0.15 were 45.3% and 26.2% higher than that of the commercial Nafion117 membrane, respectively. Moreover, the degradation times for the abovementioned modified membranes were 140 and 350 min which indicated satisfactory oxidation stability. Besides, the aforementioned membranes exhibited two times more water uptake compared to the neat SPEEK membrane. Finally, SPEEK/SPS and SPEEK/PWA membranes produced 68% and 36% higher maximum power in the MFC, compared to the commercial Nafion117 membrane. Therefore, the fabricated PEMs are potentially suitable alternatives to be used in the fuel cell applications.     

Physical and electrochemical behaviors of directly polymerized sulfonated poly(arylene ether ketone sulfone)s proton exchange membranes with different backbone structures

Sulfonated poly(ether ether ketone sulfone) (SPEEKS) and sulfonated poly(ether ether ketone ketone sulfone) (SPEEKKS) copolymers with different degree of sulfonation (DS) were synthesized by aromatic nucleophilic polycondensation of disodium 3,3′‐disulfonate‐4,4′‐dichloro‐diphenylsulfone (SDCDPS), tertbutylhydroquione, and 4,4′‐difluorobenzophenone or 1,4′‐bi(4‐fluorobenzoyl) benzene. Prepared sulfonated copolymers were characterized by Fourier transform infrared spectra, thermogravimetric analysis, and differential scanning calorimetry. The transmission electron microscope was used to investigate the microstructure of membranes. The different distance between two adjacent sulfonic groups in two series of membranes resulted in different physical and electrochemical properties between two kinds of membranes with the same DS. The proton conductivity, ionic exchange capacity and water uptake of SPEEKS membranes were higher than those of SPEEKKS membranes while the mechanical strength of SPEEKS membranes was lower than that of SPEEKKS membranes at the same DS. Moreover, the SPEEKKS membranes with DS equals to 0.8 showed a good combination of a high proton conductivity (0.046 S/cm at 25°C, 0.061 S/cm at 80°C), acceptable water uptake (33–65 wt %), excellent mechanical strength (tensile strength reached 49.7 MPa), and good thermal properties (T_g above 250°C, T_d5% above 300°C). It suggested that this could be a promising membrane for proton exchange membrane fuel cell application. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis and characterization of sulfonated fluorene-containing poly(arylene ether ketone) for high temperature proton exchange membrane

A novel fluorene-containing poly(arylene ether ketone) were synthesized followed by sulfonating into a series of sulfonated fluorene-containing poly(arylene ether ketone)s using chlorosulfonic acid. The sulfonated polymers were thereafter cast into membranes from their solutions. The properties of the ionic exchange capacity, sulfonation degree, water-uptake, mechanical properties, thermal and oxidative stabilities as well as proton conductivities of the membranes were fully investigated. It was found that their proton conductivities increased continuously with increasing testing temperature up to 130 °C at 100% relative humidity. The membrane exhibited a higher proton conductivity and other comprehensive properties for proton exchange membrane than Nafion-117 at 130 °C under same testing conditions.