In situ preparation and properties of high‐solid‐content and low‐viscosity poly(methyl methacrylate/n‐butyl acrylate/acrylic acid)/poly(styrene/acrylic acid) composite latexes

With monodispersed poly(methyl methacrylate/n‐butyl acrylate/acrylic acid) [P(MMA/BA/AA)] seeded latex with a particle size of 485 nm and a solid content of 50 wt % as a medium, a series of stable P(MMA/BA/AA)/poly(styrene/acrylic acid) composite latexes with a high solid content (70 wt %) and low viscosities (500–1000 mPa · s when the shear rate was 21 s^?1) was prepared in situ via simple two‐step semicontinuous monomer adding technology. The coagulum ratio of polymerization was about 0.05 wt %. The particle size distribution of such latexes was bimodal, in which the large particle was about 589 nm and the small one was about 80 nm. The latexes combined good mechanical properties with good film‐forming properties. Differential scanning calorimetry showed that the corresponding latex film had a two‐phase structure. The morphology of the latex film was characterized with atomic force microscopy and scanning electron microscopy. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1815–1825, 2007     

Complexation of poly(dimethylsiloxane)/poly(methyl methacrylate‐co‐butyl acrylate‐co‐methacrylic acid) latex with poly(dimethylsiloxane)/poly(vinyl acetate‐co‐butyl acrylate) latex

Two latices—the poly(dimethylsiloxane) (PDMS)/poly(methyl methacrylate‐co‐butyl acrylate‐co‐methacrylic acid) system (PA latex) and the PDMS/poly(vinyl acetate‐co‐butyl acrylate) system (PB latex)—were prepared by seeded emulsion polymerization, and PA/PB complex latices were obtained through the interparticle complexation of the PA latex with the PB latex. In addition, for the further study of the interparticle complexation of the PA latex with the PB latex, copolymer latices [PDMS/methyl methacrylate‐co‐butyl acrylate‐co‐vinyl acetate‐co‐methacrylic acid) (PC)] were prepared according to the monomer recipe of the complex latices and the polymerization process of the component latices. The properties of the obtained polymer latices and complex latices were investigated with surface‐tension, contact‐angle, and viscosity measurements. The mechanical properties of the coatings obtained from the latices were investigated with tensile‐strength measurements. The results showed that, in comparison with the two component latices (PA latex and PB latex) and the corresponding copolymer latices (PC latices), the PA/PB complex latices had lower surface tension, lower viscosities, and better wettability to different substrates. The tensile strengths of the coatings obtained from the complex latices were higher than the tensile strengths of the coatings from the two component latices and copolymer latices. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2522–2527, 2004     

Synthesis of poly(butyl acrylate)‐poly(methyl methacrylate) core–shell nanomaterials of anti‐crease‐whitening properties

Core–shell nanomaterials of poly(butyl acrylate)‐poly(methyl methacrylate) were synthesized using a differential microemulsion polymerization method for being used as polyacrylate‐based optical materials, which meet the requirement of anti‐crease‐whitening and proper mechanical strength. The effects of reaction temperature and surfactant amount on the particle sizes, as well as the effect of reaction temperature on the conversion and solid content were investigated to reveal the dependence of the application properties on the reaction conditions. The spherical morphology of core–shell nanoparticles was also studied via transmission electron microscopy. The resulting polymers with a core–shell monomer ratio of butyl acrylate/methyl methacrylate at 32/10 (vol/vol) demonstrated the optimal balanced properties in the anti‐crease‐whitening and mechanical property, confirmed by the visible light transmittance measurement and the dynamic analysis of the viscoelastic properties of the synthesized core–shell nanomaterials. The smaller the particle size, the better the transparency of the resulting polymer films. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39991.     

Influences of the polymerization ingredients on the porous morphology of soap‐free poly(methyl methacrylate/ethyl acrylate/methacrylic acid) seeded latex particles

Monodispersed soap‐free poly(methyl methacrylate/ethyl acrylate/methacrylic acid) latex particles were synthesized by the seeded emulsion polymerization of methyl methacrylate, ethyl acrylate, and methacrylic acid (MAA), and particles with a porous morphology were obtained after an alkali posttreatment. The effects of the unsaturated acid and crosslinking agent on the properties and morphology of the latex particles were investigated. The results showed that the particle size decreased and its distribution widened when the concentration of MAA was greater than 10.0 mol % or the concentration of ethylene glycol dimethacrylate (EGDMA) was greater than 1.5%. When more than 4.0 mol % MAA was used, a porous structure could be detected clearly under a transmission electron microscope, and the particle volume and pore size first gradually increased to a maximum and then decreased rapidly with an increase in the MAA concentration. The porous morphology disappeared completely as the MAA concentration reached 16.0 mol %. A multihollow morphology was generated when the EGDMA concentration exceeded 1.0%, and the particle volume decreased monotonously with the concentration of EGDMA increased. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 1934–1939, 2006     

Synthesis and characterization of poly(butyl acrylate)/silica and poly(butyl acrylate)/silica/poly(methyl methacrylate) composite particles

Poly(butyl acrylate)/poly(methyl methacrylate) (PBA/PMMA) core–shell particles embedded with nanometer‐sized silica particles were prepared by emulsion polymerization of butyl acrylate (BA) in the presence of silica particles preabsorbed with 2,2′‐azobis(2‐amidinopropane)dihydrochloride (AIBA) initiator and subsequent MMA emulsion polymerization in the presence of PBA/silica composite particles. The morphologies of the resulting PBA/silica and PBA/silica/PMMA composite particles were characterized, which showed that AIBA could be absorbed effectively onto silica particles when the pH of the dispersion medium was greater than the isoelectric potential point of silica. The critical amount of AIBA added to have stable dispersion of silica particles increased as the pH of the dispersion medium increased. PBA/silica composite particles prepared by in situ emulsion polymerization using silica preabsorbed with AIBA showed higher silica absorption efficiency than did the PBA/silica composite particles prepared by direct mixing of PBA latex and silica dispersion or by emulsion polymerization in which AIBA was added after the mixing of BA and silica. The PBA/silica composite particles exhibited a raspberrylike morphology, with silica particles “adhered” to the surfaces of the PBA particles, whereas the PBA/silica/PMMA composite latex particles exhibited a sandwich morphology, with silica particles mainly at the interface between the PBA core and the PMMA shell. Subsequently, the PBA/silica/PMMA composite latex obtained had a narrow particle size distribution and good dispersion stability. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99: 3425–3432, 2006     

Preparation and properties of alkoxysilane/butyl acrylate/methyl methacrylate copolymer latices

The incorporation of alkoxysilanes into latex systems is of major interest in the field of colloidal science. Two kinds of vinyl‐containing alkoxysilanes, methacyloxypropyltrimethoxyl silane and vinyltriethoxysilane, were copolymerized with butyl acrylate and methyl methacrylate by seeded emulsion polymerization, and copolymer latices were obtained. The morphologies of the latex particles were characterized with transmission electron microscopy. Dynamic light scattering showed that the particle size increased and the particle size distributions of all the copolymer latex particles were alike with increasing amounts of organosilane. The effects of the organosilane content on the morphology of the particles, the rheology, and the swelling properties were also investigated. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis of chitosan‐modified poly(methyl methacrylate) by emulsion polymerization

Emulsion polymerization of methyl methacrylate (MMA) in the presence of chitosan was studied and a reaction mechanism was proposed. It was proved in the companion article that potassium persulfate (KPS) free radicals can degrade chitosan chains into chain free radicals. Therefore, it is possible to produce a chitosan copolymer when the monomer and the KPS initiator are added into the chitosan solution. According to the proposed mechanism, concentrations of different species such as the initiator, total free radicals, and degraded chitosan chain were calculated with the reaction time. All the results agreed with the experimental observation. The results showed that the polymerization rate varied with 0.83‐ and 0.82‐order of the total free‐radical concentration and chitosan repeating unit concentration, respectively. It was also verified that chitosan played multiple roles in the reaction system. If the monomer was added into the chitosan solution before the addition of KPS, chitosan served mainly as a surfactant. Consequently, the polymer particle number was increased with the chitosan addition and so was the polymerization rate. However, if the monomer was added into the solution where the chitosan was already degraded by KPS, the polymerization rate was decreased with the predegradation time of chitosan. In both cases, the final polymer particles consisted of the poly(methyl methacrylate) (PMMA) homopolymer and the chitosan‐PMMA copolymer. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 3047–3056, 2002     

Determination of the methyl methacrylate monomer in its polymer latex by headspace gas chromatography

This article reports a headspace gas chromatography (GC) method for the determination of the residual monomer in a methyl methacrylate polymer latex or emulsion. Because of the multiphase nature of a polymer latex, the level of the residual monomer cannot be quantified by headspace GC on the basis of its vapor–liquid equilibrium (VLE) without significant thermodynamic assumptions. With a significant dilution of a polymer latex sample followed by vapor–liquid equilibration at an elevated temperature, the monomer droplets are completely dissolved in the aqueous phase, and monomer absorption in the polymer particles can be minimized. Thus, VLE is established in the diluted latex, and a linear relationship between the monomer concentration in the vapor and aqueous phases can be obtained. This technique eliminates sample pretreatment procedures such as solvent extraction in the conventional GC method, and it avoids the risk of polymer deposition on the GC column caused by a direct injection of a monomer‐containing solvent. It also eliminates the possibility of solvent interference in the conventional GC monomer analysis. This method is simple, accurate, and automated. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 392–397, 2006     

Effect of seed characteristics on morphology development in poly(n‐butyl acrylate)‐poly(n‐butyl methacrylate) core‐shell dispersions

This article reports on the influence of synthesis characteristics such as seed cross linking, particle‐size distribution (PSD), and surfactant in the seeded emulsion polymerization of n‐butyl acrylate–butyl methacrylate core‐shell systems. These systems were studied using a combination of techniques such as light scattering (static and dynamic), asymmetric field flow fractionation coupled with multiangle laser light scattering and transmission electron microscopy. Complimentary data, obtained from static light scattering and electron microscopy studies, on the effect of seed crosslinking on morphology development reveals that the presence of a crosslinked seed favors the formation of nonequilibrium core‐shell morphology. For uncrosslinked seeds occluded structures were present with a diffuse boundary between the core and the shell. In both cases, i.e., with or without surfactant, a monomodal PSD was observed for the core‐shell systems and the relative size polydispersity and the shape of the seed PSD were retained. Use of surfactant was found to broaden the PSD but did not seem to affect the formation core‐shell morphology. The study also shows the influence of crosslinked seeds on the film properties. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Morphology of poly(butyl acrylate)/poly(styrene‐co‐methyl methacrylate) latex prepared by starved emulsion polymerization: II. Development of particle morphology

Heterogeneous latexes were prepared by a two‐stage seeded emulsion polymerization process under monomer starved conditions at 80 °C using potassium persulfate as the initiator and sodium dodecyl sulfate as the emulsifier. Poly(butyl acrylate) latexes were used as seeds. The second‐stage polymer was poly(styrene‐co‐methyl methacrylate). By varying the amount of methyl methacrylate (MMA) in the second‐stage copolymer, the polarity of the copolymer phase could be controlled. It was found that the latex particles displayed different morphologies depending on the monomer ratio. The amount of MMA had a significant effect on the evolution of morphology. The morphologies were observed by transmission electron microscopy. In addition, the evolution of the particle morphology was predicted by the mathmatical model for cluster migration. The model gave the same trends as the experimental results. © 2002 Society of Chemical Industry     

粒径可控的聚丙烯酸丁酯/聚甲基丙烯酸甲酯核壳乳液的制备及表征

采用种子乳液聚合法制备了聚丙烯酸丁酯(PBA)乳液,然后通过第二单体甲基丙烯酸甲酯的预溶胀法聚合制备了PBA/聚甲基丙烯酸甲酯(PMMA)乳液,用激光散射粒度仪和透射电子显微镜对乳液粒径和结构进行了表征.结果表明,当乳化剂十二烷基硫酸钠质量分数为丙烯酸丁酯的1.5%时,可制备粒径为53.6 nm且分布窄的PBA种子乳液;通过调整补加乳化剂、单体与种子乳液的用量,可制得粒径为53.6～443.8 nm的一系列单分散PBA乳液;PBA/PMMA乳液具有完善的核壳结构,且在核壳两相间存在着一个过渡层.     

Preparation of hemispherical poly(4‐vinylpyridine‐co‐butyl acrylate)/poly(styrene‐co‐butyl acrylate) composite microspheres by seeded preswelling emulsion polymerization

Seeded preswelling emulsion polymerization was carried out by using monodispersed poly(4‐vinylpyridine‐co‐butyl acrylate) [P(4VP‐BA)] particles as the seed, and styrene and butyl acrylate as the second‐stage monomers under different polymerization conditions, to obtain hemispherical polystyrene (PST)‐rich–P4VP‐rich microspheres. Prior to polymerization, toluene was added into the preswelling system together with the second‐stage monomers. It was found that, with the increase of the amount of toluene, the particle morphology showed a tendency toward desirable hemispherical structure, and the colloidal stability of composite latex was improved. When the weight ratio of toluene/seed latex was increased up to 7.5/40 (g/g), the stable hemispherical latex could be obtained. However, when toluene was not added, the coagulum formed on the wall of the reactor during polymerization, and the composite particles with multiple surface domains (such as sandwich‐like, popcorn‐like) were formed. In addition, the final morphology of composite particles was influenced by the polarity of the seed crosslinker and the hydrophilicity of the second‐stage initiator, which could affect the mobility of poly(styrene‐co‐butyl acrylate) [P(ST‐BA)] chains. The morphology development during the polymerization was investigated in detail, and a schematic model was derived to depict the formation mechanism of hemispherical P(4VP‐BA)/P(ST‐BA) composite microspheres. The results revealed that the mobility of the P(ST‐BA) chains influenced the diffusion of the P(ST‐BA) domains on the surface of the P(4VP‐BA) matrix. When the mobility of the P(ST‐BA) chains allowed small‐size P(ST‐BA) domains to coalesce into one larger domain, complete phase‐separated morphology (hemisphere) could be achieved. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3811–3821, 2003     

Copolymers from methyl methacrylate and butyl acrylate with hyperbranched architecture

This is a first report of the synthesis and characterization of acrylic copolymers from methyl methacrylate (MMA) and butyl acrylate (BA) with hyperbranched architecture. The copolymers were synthesized using a free radical polymerization (Strathclyde method) in emulsion technique. Divinyl benzene was used as the brancher which acted as a comonomer and 1‐dodecanethiol was used as a chain terminating agent. A linear copolymer from MMA and BA was also synthesized for comparison. The hyperbranched architecture was established from spectroscopic and rheological measurements. The gel permeation chromatography showed all hyperbranched copolymers were low molecular weight with lower polydispersity index (PDI) ( 23,000, PDI ～ 2.00) compared to the linear grade ( 93,000, PDI ～ 2.20). They were more spherical and achieved lower viscosity (yet higher solubility, >90%) than the linear grade (<50%) which was mostly open ended. Lower viscosity at equivalent solid content made the hyperbranched polymers a potential binder for adhesive and coating application. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45356.     

Influence of an oligomer polyol and monomers on the structure and properties of core–shell polyurethane–poly(n‐butyl acrylate‐co‐styrene) hybrid emulsions

The free‐radical polymerization of alkenyl‐terminated polyurethane dispersions with styrene and n‐butyl acrylate was performed to obtain a series of stable polyurethane–poly(n‐butyl acrylate‐co‐styrene) (PUA) hybrid emulsions. The core–shell structure of the emulsions was observed by transmission electron microscopy, and the microstructure was studied by ¹H‐NMR and Fourier transform infrared spectroscopy. The effects of the poly(propylene glycol)s (number‐average molecular weights = 1000, 1500, and 2000 Da) and the mass ratios of polyurethane to poly(n‐butyl acrylate‐co‐styrene) (PBS; 50/50, 40/60, 30/70, 20/80, and 10/90) on the structure, morphology, and properties of the PUAs were investigated. The average particle size and water absorption values of the PUAs increased with increasing of PBS content. However, the surface tension decreased from 34.61 to 30.29 mN/m. PUA‐2, with a bimodal distribution, showed Newtonian liquid behaviors, and PUA‐3 showed a great thermal stability, fast drying characteristics, and excellent adhesion to packaging films. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43763.     

Polymerization in magnetic field: XVIII. Influence of surfactant nature on the synthesis and thermal properties of poly(methyl methacrylate) and poly[(methyl methacrylate)‐co‐(epoxypropyl methacrylate)]

BACKGROUND: The possibility to use β‐cyclodextrin as biodegradable tensioactive and an electromagnetic field in order to improve the kinetic parameters of radical emulsion polymerization is of interest. Thus, the influence of different surfactants—sodium lauryl sulfate (SLS) and β‐cyclodextrin (CD)—on the pathway of emulsion polymerization of methyl methacrylate (MMA) and emulsion copolymerization of MMA with 2,3‐epoxypropyl methacrylate (GMA) performed with or without the presence of a continuous electromagnetic field (MF) was studied. RESULTS: The presence of the MF leads to a considerable increase of the conversion during the first part of the reaction if the classic surfactant (SLS) is used. The reactions performed without MF and with CD exhibit a decrease of the conversion and of the polymerization rate as compared with the variants using SLS. The swelling rate and the maximum degree of swelling vary with the surfactant nature and with the reaction conditions and MF presence. Data from thermogravimetry and differential scanning calorimetry evidence the dependences between the polymer characteristics and the preparation conditions. CONCLUSION: This research underlines the coupling possibilities of the influence of a MF—growth of the reaction rate and conversion explained through radical pairs mechanism—with a combination of the ‘cage’ effect and ‘conformational control’ afforded by CD. The presence of MF and CD during the syntheses leads to an increase of T_g and an increase of PMMA and P(MMA‐co‐GMA) thermal stability. Copyright © 2007 Society of Chemical Industry     

Synthesis and characterization of butyl acrylate/methyl methacrylate/glycidyl methacrylate latexes

The butyl acrylate (BA)/methyl methacrylate (MMA), and glycidyl methacrylate (GMA) composite copolymer latex was synthesized by seeded emulsion polymerization technique taking poly(methyl methacrylate) (PMMA) latex as the seed. Four series of experiments were carried out by varying the ratio of BA : MMA (w/w) (i.e. 3.1 : 1, 2.3 : 1, 1.8 : 1, and 1.5 : 1) and in each series GMA content was varied from 1 to 5% (w/w). The structural properties of the copolymer were analyzed by FTIR, ¹H‐, and ¹³C‐NMR. Morphological characterization was carried out using transmission electron microscopy (TEM). In all the experiments, monomer conversion was ～99% and final copolymer composition was similar to that of feed composition. The incorporation of GMA into the copolymer chain was confirmed by ¹³C‐NMR. The glass transition temperature (T_g) of the copolymer latex obtained from the differential scanning calorimetry (DSC) curve was comparable to the values calculated theoretically. With increase in GMA content, particles having core‐shell morphology were obtained, and there was a decrease in the particle size as we go from 2–5% (w/w) of GMA. The adhesive strength of the latexes was found to be dependent on the monomer composition. With increase in BA : MMA ratio, the tackiness of the film increased while with its decrease the hardness of the film increased. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Preparation and properties of polystyrene‐g‐poly(butyl acrylate) copolymer emulsions with ultrasonic radiation. I. Preparation technology and coagulum ratio

A stable emulsion of polystyrene‐g‐poly(butyl acrylate) was prepared via the following steps: (1) foam polystyrene waste was dissolved in butyl acrylate; (2) the solution was added to an aqueous solution of sodium dodecyl sulfate, ammonium persulfate, and sodium hydrogen bicarbonate; and (3) the mixture was emulsified and graft‐copolymerized by ultrasonic radiation and agitation. Then, the effects of various factors, such as the strength and time of the ultrasonic radiation, the type and dosage of the emulsifier, the concentrations of the initiator and butyl acrylate, the quantity of acrylic acid, and the reaction temperature, on the coagulum ratio were investigated and analyzed. As a result, a suitable technology for reducing the amount of coagulum could be proposed. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1405–1409, 2005     

Kinetic studies on the dilatometric‐free radical copolymerization of new modified laser dye monomer with methyl methacrylate and characterization of the obtained copolymer

The synthesis of the new modified laser dye from fluorescein ester (II) and acryloyl chloride was performed. The structure of the new monomer 2‐(6‐acryloyloxy‐3‐oxo‐3H‐xanthene‐9‐yl)‐benzoic acid ethyl ester [AOXBE] was confirmed by ¹HNMR, IR, ¹³CNMR, mass spectroscopy, and elemental analysis. Free radical copolymerization of AOXBE with methyl methacrylate (MMA) was discussed using dilatometric technique. The effect of different solvents on the rate of copolymerization reaction was carried out. The rate equation was found to be R_p = [Initiator]^0.5473 [Monomer]^1.5. It was also noticed that the increase of AOXBE concentration in the monomer feed has an inhibition effect on the rate of copolymerization. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Growth control and long‐range self‐assembly of poly(methyl methacrylate) nanospheres

A systematic investigation of the reaction time and role of a cosolvent (toluene) in inducing several beneficial effects on nanobead properties was performed to achieve the synthesis of poly(methyl methacrylate) nanospheres. In particular, good dimensional control in the range of 100–400 nm, very low polydispersity, and a spherical shape were consistently obtained. Different parameters affecting the self‐assembly mechanism leading to the deposition of hard‐sphere photonic crystals were studied, and the features underlying their role were examined. Photonic crystals were produced by the evaporation of nanosphere suspensions at different temperatures, relative humidities, and suspension ionic strengths and with different substrate materials. The proper conditions for obtaining large crystal domains were determined. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4493–4499, 2006