Preparation of porous hollow fiber membranes with a triple‐orifice spinneret

A triple‐orifice spinneret has been applied for the preparation of hollow fiber microfiltration membranes with a high surface porosity. Considering the general rules of diffusion induced phase separation, a low polymer concentration is required at the outer layer to obtain a highly interconnected open‐porous structure. Therefore, by using N‐methylpyrrolidone (NMP) as the external liquid at the outside orifice of the spinneret, a highly porous surface can be obtained. For a polymer solution containing a low molecular weight additive and with an initial concentration close to the cloud point, this technique shows slightly improvement on the pure water and gas fluxes since the major resistance of the membrane is located at the substructure and the inner skin. However, for a solution containing a high molecular weight additive and with an initial concentration far from the cloud point, a porous shell surface is obtained, resulting in a significant improvement in water flux. The effect of various external liquids on the morphology has been investigated as well. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 87: 2151–2157, 2003     

Development of light‐induced functionalized asymmetric polysulfone membranes

The introduction of functionality into asymmetric polysulfone membranes has widened their applicability. They are modified with acrylic acid with a light‐induced technique. Fourier transform infrared, contact‐angle, porometry, and atomic force microscopy studies have been carried out to characterize the membranes. The performance of the modified membranes has been investigated with permeation measurements. The salt rejection (NaCl and Na₂SO₄) performance of the modified membranes shows evidence of functionalization on them. The modification of the membranes also develops the retention of small organic molecules (glucose and 2,4‐dichlorophenol). © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Solvent‐stable UV‐cured acrylic polysulfone membranes

A systematic investigation of the effect of the presence of acrylate resin on polysulfone‐based membranes was performed with the aim of obtaining chemically stable crosslinked membranes without affecting their flux performances. The membranes were prepared via UV curing of the polymer dope followed by a non‐solvent‐induced phase separation process. Two different acrylic monomers were investigated and their amount was varied in the polymer dope, to study the influence of concentration on final results. High crosslinking degrees were achieved by irradiating the solution for one minute. Morphological investigations of the active surface and of the cross‐sections of the fabricated membranes showed that the typical porosity of ultrafiltration membranes was obtained starting from solutions containing a low amount of crosslinker (10 wt%), which is consistent with the water flux values which were comparable to that of the pristine polysulfone membrane. High concentrations of crosslinker resin in the initial polymer dope produced denser membranes with lower permeability. High rejection of 27 nm particles (>90%) was measured for all samples having measurable flux. The addition of the crosslinker allowed one to obtain stability in various solvents without affecting the flux and rejection performance of the porous membranes. © 2016 Society of Chemical Industry     

Preparation of poly(4‐methyl‐1‐pentene) asymmetric or microporous hollow‐fiber membranes by melt‐spun and cold‐stretch method

Poly(4‐methyl‐1‐pentene) (PMP) hollow fibers were prepared and fabricated into gas separation or microporous membranes by the melt‐spun and cold‐stretched method. PMP resin was melt‐extruded into hollow fibers with cold air as the cooling medium. The effects of take‐up speed and thermotreatment on the mechanical behavior and morphology of the fibers were investigated. Scanning electronic microscope (SEM) photos were used to reveal the geometric structure of the section and surface of the hollow fibers. It was found that the original fiber had an asymmetric structure. A “sandwich” mode was used to describe the formation of this special fine structure. And a series of PMP hollow‐fiber membranes were prepared by subsequent drawing, and it was found that there was a “skin–core” structure on the cross section of these hollow‐fiber membranes. Asymmetric or microporous PMP hollow‐fiber membranes could be obtained by controlling posttreatment conditions. The morphology of these membranes were characterized by SEM, and the gas (oxygen, nitrogen, and carbon dioxide) permeation properties of the membranes was measured. The results indicate that the annealing time of the original fiber and the stretching ratio were the key factors influencing the structure of the resulting membrane. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2131–2141, 2006     

PEEKWC ultrafiltration hollow‐fiber membranes: Preparation,morphology, and transport properties

A series of hollow‐fiber membranes was produced by the dry–wet spinning method from PEEKWC, a modified poly(ether ether ketone) with good mechanical, thermal, and chemical resistance. The fibers were prepared under different spinning conditions, varying the following spinning parameters: polymer concentration in the spinning solution, height of the air gap, and bore fluid composition. The effect of these parameters on the water permeability, the rejection of macromolecules (using dextrane with an average molecular weight of 68,800 g/mol), and the morphology of the membranes was studied. The results were also correlated to the viscosity of the spinning solution and to the ternary polymer/solvent/nonsolvent phase diagram. The morphology of the cross section and internal and external surfaces of the hollow fibers were analyzed using scanning electron microscopy (SEM). All membranes were shown to have a fingerlike void structure and a skin layer, depending on the spinning conditions, varying from (apparently) dense to porous. Pore size measurements by the bubble‐point method showed maximum pore sizes ranging from 0.3 to 2 μm. Permeability varied from 300 to 1000 L/(h^?1 m^?2 bar) and rejection to the dextrane from 10 to 78%. The viscosity of polymer solutions was in the range of 0.2 to 3.5 Pa s. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 841–853, 2004     

Preparation of polyvinylamine/polysulfone composite hollow‐fiber membranes and their CO2/CH4 separation performance

Fixed‐carrier composite hollow‐fiber membranes were prepared with polyvinylamine (PVAm) as the selective layer and a polysulfone ultrafiltration membrane as the substrate. The effects of the PVAm concentration in the coating solution, the number of coatings, and the crosslinking of glutaraldehyde and sulfuric acid on the CO₂ permeation rate and CO₂/CH₄ selectivity of the composite membranes were investigated. As the PVAm concentration and the number of coatings increased, the CO₂/CH₄ selectivity increased, but the CO₂ permeation rate decreased. The membranes crosslinked by glutaraldehyde or sulfuric acid possessed higher CO₂/CH₄ selectivities but lower CO₂ permeation rates. For the pure feed gas, a composite hollow‐fiber membrane coated with a 2 wt % PVAm solution two times and then crosslinked with glutaraldehyde and an acid solution in sequence had a CO₂ permeation rate of 3.99 × 10^?6 cm³ cm^?2 s^?1 cmHg^?1 and an ideal CO₂/CH₄ selectivity of 206 at a feed gas pressure of 96 cmHg and 298 K. The effect of time on the performance of the membranes was also investigated. The performance stability of the membranes was good during 6 days of testing. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1885–1891, 2006     

Synthesis and morphology of platinum‐coated hollow‐fiber carbon membranes

Hollow‐fiber carbon membranes were prepared and used as support media for a platinum catalyst. The platinum metal was deposited onto the surface of the hollow‐fiber carbon membranes by three different techniques: solution coating with chloroplatinic acid, which is the commonly used technique; vapor deposition, involving the sublimation of the platinum metal; and magnetron sputter coating, the most effective method. The hollow‐fiber carbon membranes coated with a chloroplatinic acid solution were studied with scanning electron microscopy (SEM) and energy‐dispersive X‐ray analysis (EDAX). The platinum coating grew on the surface, unevenly, in the form of small crystals. The percentage of platinum on the surface was too low to be detected by EDAX. The high‐vacuum evaporation coating of the membranes with platinum was also studied with both SEM and EDAX. Again, because of the low percentage of platinum, EDAX did not reveal any platinum on the surfaces of the membranes. The magnetron sputter coating of platinum onto the membranes was performed and studied with SEM. The thickness of the coated platinum could be varied through variations in the coating time. The cavities observed in the micrographs were formed during the coating operations by the presence of dust particles on the membranes. An SEM micrograph of a hollow‐fiber carbon membrane, produced from a polyacrylonitrile‐based precursor, spun with a low amount of dimethyl sulfoxide in the bore fluid, and coated with platinum, showed a skin on the outside and a porous elongated structure inside the skin. The distance between the inner and outer skins contained fingerlike pores of various sizes. The largest pores were found near the inside skin, whereas the smallest pores were next to the outside skin. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 1051–1058, 2003     

Pervaporation of water/alcohol mixtures through chitosan/cellulose acetate composite hollow‐fiber membranes

For the purpose of separating aqueous alcohol by the use of pervaporation technique, a composite membrane of chitosan (CT) dip‐coated cellulose acetate (CA) hollow‐fiber membranes, CT‐d‐CA, was investigated. The effects of air‐gap distance in the spinning of CA hollow‐fiber membranes, chitosan concentration, and sorts of aqueous alcohol solutions on the pervaporation performances were studied. Compared with unmodified CA hollow‐fiber membrane, the CT‐d‐CA composite hollow‐fiber membrane effectively increases the permselectivity of water. The thickness of coating layer increases with an increase in chitosan concentration. As the concentration of chitosan solution increased, the permeation rate decreased and the concentration of water in the permeate increased. In addition, the effects of feed composition and feed solution temperature on the pervaporation performances were also investigated. The permeation rate and water content in permeate at 25°C for a 90 wt % aqueous isopropanol solution through the CT‐d‐CA composite hollow‐fiber membrane with a 5‐cm air‐gap distance spun, 2 wt % chitosan dip‐coated system were 169.5 g/m² h and 98.9 wt %, respectively. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1562–1568, 2004     

Development of thin‐film composite hollow‐fiber membranes from modified polyphenylene oxide for gas separation applications

The effect of sulfonation and bromination‐sulfonation on the gas transport properties of polyphenylene oxide has been investigated. These high‐performance modified polymers have been studied in the form of TFC membranes by solution coating on the skin side of polyetherimide hollow fibers. TFC membrane modules prepared from sulfonated‐brominated polyphenylene oxide as the active layer coated on polyetherimide hollow fibers. Stability of the TFC membranes was greatly improved when a wet feed stream was used instead of a dry one. Water vapor in the feed stream most likely prevented the active layer from stress cracking on drying. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 275–282, 2001     

Incorporation of fluorinated surfactants into polysulfone films and asymmetric gas separation membranes

This study investigated the effect of incorporating strong surfactants into hollow fiber membranes and solution cast films made from polysulfone (PSF). During membrane formation, various (mostly fluorinated) surfactants were added to the spinning solution, quench medium, and bore fluid. Both the gas transport properties and the membrane structure were affected. Some membranes showed a modest increase in selectivity or in permeation rate. At low concentrations the addition of perfluoro ammonium octanoate (PAO) increased the O₂ permeation rate by 44% with only a small loss of selectivity. Surfactants were also incorporated into dense PSF films by solution casting. Only pure PSF films and those with low concentrations of short‐tailed fluorinated surfactants were clear and transparent; higher concentrations and other surfactants yielded cloudy or defective films. The presence of surfactants decreased the glass transition temperature of PSF to varying extents. Increased total and polar surface free energy correlated with changes in the gas transport properties. It is proposed that the surfactants interact with the polymer both during membrane and film formation, and also affect chain packing after the solvent has been removed. SEM images confirmed that membranes with surfactants have larger voids in the porous matrix of the membrane. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 163–175, 1999     

Surface modification of polysulfone membranes by low‐temperature plasma–graft poly(ethylene glycol) onto polysulfone membranes

A novel and general method of modifying hydrophobic polysulfone (PSF) to produce highly hydrophilic surfaces was developed. This method is the low‐temperature plasma technique. Graft polymer‐modified surfaces were characterized with the help of Fourier transform infrared attenuated total reflection (FTIR–ATR) and X‐ray photoelectron spectroscopy (XPS). Study results demonstrated that poly(ethylene glycol) (PEG) could be grafted onto the PSF membrane surface by low‐temperature plasma. The hydrophilic character of the modified surfaces was increased in comparison with that of the parent membrane. The contact angle for a modified PSF membrane was reduced apparently. We analyzed the effectiveness of this approach as a function of plasma operating variables including plasma treatment power and treatment time. Hence, plasma‐induced graft polymer modification of membranes can be used to adjust membrane performance by simultaneously controlling the surface hydrophilicity and hemocompatibility. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 979–985, 2000     

Recognition properties of poly(vinylidene fluoride) hollow‐fiber membranes modified by levofloxacin‐imprinted polymers

Through the use of thermal polymerization, poly(vinylidene fluoride) (PVDF) hollow‐fiber membranes modified by a thin layer of molecularly imprinted polymers (MIPs) were developed for the selective separation of levofloxacin. To demonstrate the changes induced by thermal polymerization, PVDF hollow‐fiber membranes with different modification degrees by repeated polymerization were weighed. The total weight of the imprinted membranes increased by 14 μg/cm² after a five‐cycle polymerization. An increase in the membrane weight indicated the deposition of an MIP layer on the external surface of PVDF hollow‐fiber membranes during each polymerization cycle, which was also characterized by scanning electron microscopy. MIP membranes with different degrees of surface modification provided highly selective binding of levofloxacin. Both hollow‐fiber MIP membranes and nonimprinted membranes showed enhanced adsorption of levofloxacin and ofloxacin gradually with an increase in the modification degrees of PVDF hollow‐fiber membranes to a maximum value followed by a decrease. These results indicate that thermal polymerization indeed produces an MIP layer on the external surface of PVDF hollow‐fiber membranes and that it is feasible to control the permeability by repeated polymerization cycles. Different solvent systems in the permeation experiments were used to understand the hydrophobic interaction as one of the results of the binding specificity of MIP membranes. Selective separation was obtained by multisite binding to the template via ionic, hydrogen‐bond, and hydrophobic interactions. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Gas‐transport properties through cation‐exchanged sulfonated polysulfone membranes

Sulfonated polysulfone (SPS) membranes were prepared, and the gas‐transport properties of the resulting ionic polymers were examined. Gas‐transport measurements were made on dense films of these polymers with a continuous flow technique. The sulfonation of polysulfone and the metal‐cation exchange of SPS were confirmed with Fourier transform infrared spectroscopy and electron spectroscopy for chemical analysis. The SPS membranes exchanged with the monovalent metal ions showed higher permeability coefficients than the SPS membranes exchanged with the multivalent metal ions, whereas the selectivities of all the metal‐cation‐exchanged sulfonated polysulfone (MeSPS) membranes for O₂/N₂ and CO₂/N₂ gas pairs were higher than those of SPS membranes. When the MeSPS membranes with metal cations of similar ionic radii were compared, the ideal selectivities of O₂/N₂ and CO₂/N₂ through MeSPS with divalent cations were higher than those through MeSPS with monovalent cations. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2611–2617, 2002     

Strong effects of Tween 20 additive on the morphology and performance of poly(vinylidene fluoride) hollow‐fiber membranes

Poly(vinylidene fluoride) (PVDF) hollow‐fiber membranes were prepared from a Tween 20/water/triethyl phosphate/PVDF system. The effects of Tween 20 on the morphology and properties of the membranes were explored. Field emission scanning electron microscopy imaging indicated the presence of skinlike layers on both surfaces of the membranes. In the cross section, a bicontinuous morphology comprised of interlocked crystallites was observed. As the dosage of Tween 20 was raised, the size and quantity of nanopores on the surfaces increased, and the morphology of the crystallites in the cross section changed from sheaflike to sticklike. Tween 20 was removed almost completely during the membrane‐formation process, as validated by Fourier transform infrared–attenuated total reflection and ¹H‐NMR spectrometry. Dextran filtrations were preformed to demonstrate the potential applications of these membranes in separation processes. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44600.     

Studies on cellulose acetate‐carboxylated polysulfone blend ultrafiltration membranes. III

Enhancement of the hydrophilicity in polymeric membrane materials results in membranes with higher flux and better membrane characteristics. Hence, polysulfone was carboxylated and ultrafiltration membranes were prepared from blends of cellulose acetate and carboxylated polysulfones having various degrees of carboxylation with a total polymer concentration of 20 wt % in casting solution and at different blend polymer compositions. The effects of degree of carboxylation on membrane characteristics such as compaction, pure water flux, and membrane hydraulic resistance (R_m) have been investigated. The influence of the polymer concentration in the blend solution on the performance of blend membranes at various blend polymer compositions has also been investigated and compared with that of blend membranes prepared from blends of cellulose acetate and polysulfone or carboxylated polysulfone with a total polymer concentration of 17.5 wt %. Further, the solute rejection performance of the membranes has also been investigated by subjecting the membranes to metal ion permeation studies using polyelectrolyte‐enhanced ultrafiltration. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 976–988, 2005     

Pervaporation separation of water/isopropanol mixtures through crosslinked carboxymethyl chitosan/polysulfone hollow‐fiber composite membranes

Carboxymethyl chitosan (CMCS)/polysulfone (PS) hollow‐fiber composite membranes were prepared through glutaraldehyde (GA) as the crosslinking agent and PS hollow‐fiber ultrafiltration membrane as the support. The permeation and separation characteristics for dehydration of isopropanol were investigated by the pervaporation method. Pure chitosan, carboxymethyl chitosan, and crosslinked carboxymethyl chitosan membranes were characterized by Fourier transform infrared (FT‐IR) spectroscopy and X‐ray diffraction (XRD) to study the crosslinking reaction mechanism and degree of crystallinity, respectively. The effects of feed composition, crosslinking agent, membrane thickness, and feed temperature on membrane performance were investigated. The results show that the crosslinked CMCS/PS hollow‐fiber composite membranes possess high selectivity and promising permeability. The permeation flux and separation factor for isopropanol/water is 38.6 g/m²h and 3238.5, using 87.5 wt % isopropanol concentration at 45°C, respectively. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1959–1965, 2007     

Permeation of H2, N2, CH4, C2H6, and C3H8 through asymmetric polyetherimide hollow‐fiber membranes

Permeation properties of pure H₂, N₂, CH₄, C₂H₆, and C₃H₈ through asymmetric polyetherimide (PEI) hollow‐fiber membranes were studied as a function of pressure and temperature. The PEI asymmetric hollow‐fiber membrane was spun from a N‐methyl‐2‐pyrrolidone/ethanol solvent system via a dry‐wet phase‐inversion method, with water as the external coagulant and 50 wt % ethanol in water as the internal coagulant. The prepared asymmetric membrane exhibited sufficiently high selectivity (H₂/N₂ selectivity >50 at 25°C). H₂ permeation through the PEI hollow fiber was dominated by the solution‐diffusion mechanism in the nonporous part. For CH₄ and N₂, the transport mechanism for gas permeation was a combination of Knudsen flow and viscous flow in the porous part and solution diffusion in the nonporous part. In our analysis, operating pressure had little effect on the permeation of H₂, CH₄, and N₂. For C₂H₆ and C₃H₈, however, capillary condensation may have occurred at higher pressures, resulting in an increase in gas permeability. As far as the effect of operating temperature was concerned, H₂ permeability increased greatly with increasing temperature. Meanwhile, a slight permeability increment with increasing temperature was noted for N₂ and CH₄, whereas the permeability of C₂H₆ and C₃H₈ decreased with increasing temperature. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 698–702, 2002     

Poly(vinyl chloride) hollow‐fiber membranes for ultrafiltration applications: Effects of the internal coagulant composition

Poly(vinyl chloride) (PVC) hollow‐fiber membranes were spun by a dry/wet phase‐inversion technique from dopes containing 15 wt % PVC to achieve membranes with different pore sizes for ultrafiltration (UF) applications. The effects of the N,N‐dimethylacetamide (DMAc) concentration in the internal coagulant on the structural morphology, separation performance, and mechanical properties of the produced PVC hollow fibers were investigated. The PVC membranes were characterized by scanning electron microscopy, average pore size, pore size distribution, void volume fraction measurements, and solubility parameter difference. Moreover, the UF experiments were conducted with pure water and aqueous solutions of poly(vinyl pyrrolidone) as feeds. The mechanical properties of the PVC hollow‐fiber membranes were discussed in terms of the tensile strength and Young's modulus. It was found that the PVC membrane morphology changed from thin, fingerlike macrovoids at the inner edge to fully spongelike structure with DMAc concentration in the internal coagulant. The effective pores showed a wide distribution, between 0.2 and 1.1 μm, for the membranes prepared with H₂O as the internal coagulant and a narrow distribution, between 0.114 and 0.135 μm, with 50 wt % DMAc. The results illustrate that the difference in the membrane performances was dependent on the DMAc concentration. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Preparation of PVDF hollow‐fiber membranes via immersion precipitation

Porous polyvinylidene fluoride (PVDF) hollow‐fiber membranes with high porosity were fabricated using the immersion precipitation method. Dimethylacetamide (DMAc) and N‐methyl‐2‐pyrrolidone (NMP) were used as solvent, respectively. In addition, polyvinylpyrrolidone (PVP), lithium chloride, and organic acids were employed as nonsolvent additives. The effects of the internal and external coagulation mediums on the resulting membrane properties were also investigated. The resulting hollow‐fiber membranes were characterized in terms of maximum pore radius, mean pore radius, effective surface porosity as well as wetting pressure. The structures of the prepared hollow fibers were examined using a scanning electron microscope. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 1643–1653, 2001     

Studies on cellulose acetate–polysulfone ultrafiltration membranes: I. Effect of polymer composition

Ultrafiltration techniques have particular advantages for simultaneous purification, concentration and fractionation of macromolecules. Studies are presented on novel ultrafiltration membranes, based on cellulose acetate and polysulfone blends, for the separation of proteins and heavy metal ions. The effects of polymer composition on pure water flux, water content, molecular weight cut‐off and hydraulic resistance are discussed. Scanning electron microscopy images of the membranes show the presence of segregated individual domains of cellulose acetate and polysulfone. The molecular weight cut‐off obtained from the protein separation studies is also presented. Applications of these membranes for separating metal ions from aqueous streams are discussed. Copyright © 2005 Society of Chemical Industry