Effect of highly degraded high‐density polyethylene (HDPE) on processing and mechanical properties of wood flour‐HDPE composites

The influence of highly degraded high‐density polyethylene (HDPE) on physical, rheological, and mechanical properties of HDPE‐wood flour composites was studied. For this purpose, the virgin HDPE was subjected to accelerated weathering under controlled conditions for 200 and 400 h. The virgin and exposed HDPE and pine wood flour were compounded to produce wood flour‐HFPE composites. The results showed that the accelerated weathering highly degraded HDPE. Degradation created polar functional carbonyl groups and also produced extensive cross‐linking in HDPE and consequently poor processibility. The interruptions in the flow characteristics of the degraded HDPE potentially caused processing hurdles when using them for extrusion or injection molding manufacturing as only small part (10%) of virgin HDPE could be replaced by highly degraded HDPE for wood flour‐HDPE composite manufacturing. The mechanical properties of composites containing highly degraded HDPEs were similar to the composites with virgin HDPE and in some cases they exhibited superior properties, with the exception being with the impact strength. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Effects of ultraviolet absorbers on the ultraviolet degradation of rice‐hull/high‐density polyethylene composites

In China, rice‐hull powder is widely used as a fiber component to reinforce polymers because of its ready availability and lower cost compared to wood fibers. However, an issue concerning these composites is their weathering durability. In this study, the effects of two ultraviolet absorbers (UVAs), UV‐326 and UV‐531, on the durability of rice‐hull/high‐density polyethylene (HDPE) composites were evaluated after the samples were exposed to UV‐accelerated weathering tests for up to 2000 h. All of the samples showed significant fading and color changes in exposed areas. X‐ray photoelectron spectroscopy and Fourier transform infrared spectroscopy were used to detect surface chemical changes. The results indicate that surface oxidation commenced immediately within the first 500 h of exposure for all of the samples. However, the control rice‐hull/HDPE composites underwent a greater degree of oxidation than those with the UVAs. Scanning electron microscopy revealed that the rice‐hull/HDPE composites degraded significantly upon accelerated UV aging, with dense cracking on the exposed surface. The UVAs provided effective protection for the rice‐hull/HDPE composites, and UV‐326 had a more positive effect on the color stability than UV‐531. The results reported herein serve to enhance our understanding of the efficiency of UV stabilizers in the protection of rice‐hull/HDPE composites against UV radiation, with a view toward improving their formulation. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Effects of the accelerated freeze‐thaw cycling on physical and mechanical properties of wood flour‐recycled thermoplastic composites

This study investigated durability performance of wood‐plastic composites (WPCs) that were exposed to accelerated cycling of water immersion followed by freeze thaw (FT). The WPCs used in this study were made of high‐density polyethylene (HDPE) or polypropylene (PP) with radiata pine (Pinus radiata) wood flour using hot‐press molding. These two types of plastics included both recycled and virgin forms in the formulation. In the experiments, surface color, flexural properties, and dimensional stability properties (water absorption and thickness swelling) were measured for the FT cycled composites and the control samples. Interface microstructures and thermal properties of the composites were also investigated. The results show that the water absorption and the thickness swelling of the composites increased with the FT weathering. In the meantime, the flexural strength and stiffness decreased. Scanning electron microscopy (SEM) images of the fractured surfaces confirmed a loss of interface bonding between the wood flour and the polymer matrix. Differential scanning calorimetry (DSC) showed a decrease in crystallization enthalpy and crystallinity of the wood flour‐plastic composites as compared with the neat PP and HDPE samples. The crystallinity of the FT cycled composites using the virgin plastics (vPP and vHDPE) increased; however, the composites with the recycled plastics decreased in comparison with corresponding control samples. In general, the properties of the composites were degraded significantly after the accelerated FT cycling. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

棉花秆/HDPE复合材料自然老化行为研究

采用傅立叶红外光谱仪和色度仪,通过羰基指数、乙烯基指数及结晶度等,表征棉花秆（CSF）／高密度聚乙烯（HDPE）复合材料的自然老化行为。研究结果表明,随着老化时间的增加,复合材料的羰基指数表现出先增加较快,75d后增加趋于平缓;在最初的15d内,复合材料的乙烯基指数没有显著变化,老化时间从15d至75d,乙烯基指数显著增加,而75d后,乙烯基指数没有显著变化;随着老化时间的增加复合片材的结晶度不断增加,而从75d到120d结晶度呈现下降趋势;老化从开始至90d,△L^＊（明度指数变化值）和△E^＊（色差值）增加较快,而后趋于平稳。     

Characteristics of paper mill sludge‐wood fiber‐high‐density polyethylene composites

Paper mill sludge (PMS) is a waste material from pulping. In this article it was used to replace part of a wood fiber (WF) filler to reinforce high‐density polyethylene (HDPE). The properties of the PMS/WF/HDPE composites were investigated. When half of WF was replaced with PMS, the bending strength and modulus of WF/HDPE composites decreased by 16.08% and 29.91%, respectively, but their impact strength increased by 11.31%. Dynamic mechanical analysis demonstrated that with PMS addition, the storage modulus decreased and the loss tangent increased. Although the flexural properties of the PMS/WF/HDPE composites decreased compared to WF/HDPE composite, they still had satisfactorily high strengths. The 30:30:36 PMS/WF/HDPE composite presented bending and impact strengths of 61.00 MPa and 12.11 kJ m⁻², respectively. The 50:20:26 PMS/WF/HDPE composite presented bending and impact strengths of 55.02 MPa and 10.37 kJ m⁻², respectively. Rheological test proved that substituting part of WF with PMS would not affectmanufacture processing. This study indicated that paper mill sludge could be used in wood plastic composites, which would reduce pollution from paper manufacturing. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Effects of two staining methods on color stability of wood flour/polypropylene composites during accelerated UV weathering

Two staining methods of wood flour/polypropylene composites in an attempt to improve the color stability of wood‐plastic composites (WPCs) were investigated. The first was to dye wood flour (WF) before compounding with polypropylene (PP) to make stained composites. The second method involved mixing pigments directly with WF and PP. Nine groups of composites were weathered in a QUV accelerated weathering tester for 960 h. Their surface color, surface gloss, washing resistance, and flexural properties were tested during weathering. Additionally, the weathered surface was characterized by SEM and ATR‐FTIR. The results revealed that (1) the washing resistance of composites were improved after staining treatments; (2) composites made of dyed WF showed higher surface gloss values and less cracks on weathered surface at the early stage of weathering; while composites containing pigments displayed brighter color, less color change, and less loss of flexural properties during weathering; and (3) weathering resulted in the protrusion of WF and photodegraded lignin on exposed surface. Adding pigments was proven to be more effective staining method for improving composite color stability during weathering. POLYM. COMPOS., 38:1194–1205, 2017. © 2015 Society of Plastics Engineers     

Ultraviolet weathering of photostabilized wood‐flour‐filled high‐density polyethylene composites

Wood‐plastic composites are being increasingly examined for nonstructural or semistructural building applications. As outdoor applications become more widespread, durability becomes an issue. Ultraviolet exposure can lead to photodegradation, which results in a change in appearance and/or mechanical properties. Photodegradation can be slowed through the addition of photostabilizers. In this study, we examined the performance of wood flour/high‐density polyethylene composites after accelerated weathering. Two 2⁴ factorial experimental designs were used to determine the effects of two hindered amine light stabilizers, an ultraviolet absorber, a colorant, and their interactions on the photostabilization of high‐density polyethyl‐ ene blends and wood flour/high‐density polyethylene composites. Color change and flexural properties were determined after 250, 500, 1000, and 2000 h of accelerated weathering. The results indicate that both the colorant and ultraviolet absorber were more effective photostabilizers for wood flour/high‐density polyethylene composites than the hindered amine light stabilizers. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2609–2617, 2003     

Wood‐thermoplastic composites from wood flour and high‐density polyethylene

High‐density polyethylene/wood flour (HDPE/WF) composites were prepared by a twin‐screw extruder. The effects of WF, silane coupling agents, polymer compatibilizers, and their content on the comprehensive properties of the WF/HDPE composites have been studied in detail, including the mechanical, thermal, and rheological properties and microstructure. The results showed that both silane coupling agents and polymer compatibilizers could improve the interfacial adhesion between WF and HDPE, and further improve the properties of WF/HDPE composites, especially with AX8900 as a compatibilizer giving higher impact strength, and with HDPE‐g‐MAH as a compatibilizer giving the best tensile and flexural properties. The resultant composite has higher strength (tensile strength = 51.03 MPa) and better heat deflection temperature (63.1°C). © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of processing method on surface and weathering characteristics of wood–flour/HDPE composites

Wood–plastic lumber is promoted as a low‐maintenance high‐durability product. When exposed to accelerated weathering, however, wood–plastic composites may experience a color change and/or loss in mechanical properties. Different methods of manufacturing wood–plastic composites lead to different surface characteristics, which can influence weathering. In this study, 50% wood–flour‐filled high‐density polyethylene (HDPE) composite samples were injection molded, extruded, or extruded and then planed, to remove the manufacturing surface characteristics. Fourier transform infrared spectroscopy was used to chemically show the difference in surface components. The samples were weathered in a xenon‐arc weathering apparatus for 1000, 2000, and 3000 h and analyzed for color fade and loss of flexural modulus of elasticity and strength. Final color (lightness) after weathering was not dependent on the manufacturing method. However, the manufacturing method was related to mechanical property loss caused by weathering. Composites with more wood component at the surface (i.e., planed samples) experienced a larger percentage of total loss in flexural modulus of elasticity and strength after weathering. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1021–1030, 2004     

Resistance of paper mill sludge/wood fiber/high‐density polyethylene composites to water immersion and thermotreatment

The disposal of paper mill sludge (PMS) is a difficult environmental problem. Thus, PMS has been used as a substitute for wood fiber (WF) to reinforce high‐density polyethylene (HDPE). In this study, we compared PMS–WF–HDPE composites with composites without PMS after water immersion and thermal treatment. Water immersion and thermal treatment were conducted at 25 and 70°C, respectively. The results show that the composites with PMS absorbed less water but lost more of their original flexural properties after immersion; thereby, their strength was compromised. These reduced mechanical properties could be partially restored after redrying. After the thermotreatment, the composites with added PMS lost their weight and flexural properties, whereas the composites without PMS gained flexural strength. The results show that the thermotreatment improved the impact strength of the composites when no more than one‐third of WF was replaced with PMS. Fourier transform infrared spectroscopy and energy‐dispersive X‐ray energy‐dispersive spectroscopy showed that the wood index of the PMS composite decreased more than the index of the non‐PMS composite, whereas the carbonyl index increased more. However, the PMS composite showed a lower increase in the total oxygen/carbon weight ratio. This study suggested that limited amounts of WF could be substituted with PMS to reinforce HDPE. However, WF–PMS–HDPE composites should not be used in hot, humid environments for long periods. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41655.     

Surface characterization of weathered and heat‐treated wood‐based composites reinforced by styrene maleic anhydride

The aim of this study was to investigate the effect of heat‐treated lignocellulosic filler on the surface characteristics and decay resistance of the wood flour/styrene maleic anhydride (SMA) composites. In this study, heat treatment was conducted at 212°C for 8 hours. Test specimens were prepared by injection molding at 220°C. Weathering tests were performed by cycles of UV‐light irradiation for 8 hours, water spray for 15 minutes, and then conditioning for 3.45 hours in an accelerated weathering test cycle chamber. Heat‐treated wood flour/SMA composites were evaluated for color changes, and attenuated total reflectance Fourier transform infrared (FTIR) spectroscopy was used to analyze chemical changes on the sample surfaces. The wood decay tests were performed of white rot fungus, Trametes versicolor (L.: Fr.) Pilat was based on mini‐block specimens on 48% malt extract agar in petri dishes. The study showed that color changes occurred when heat‐treated filler rate is increased in this material. Therefore, materials in 10% filler rate show lower color changes than other variation. As a result of the FTIR analysis, the addition of wood filler into the SMA causes changes in the chemical structure. In addition, the increase in wood filler reduced the resistance to weathering. Decay results showed that thermally modified wood has lower mass loss caused by fungal attack than untreated wood material. The weight loss decreases with the increase in wood flour rate expect 10%T and 10%UT in all composites.     

Effect of biological degradation by termites on the flexural properties of pinewood residue/recycled high‐density polyethylene composites

Wood–plastic composites (WPCs) are considered to be highly durable materials and immune to any type of biological attack. However, when one of these composites is exposed to accelerated weathering, its surface is affected by the appearance of cracks, which constitute an ideal access route for biotic agents. Although the destruction of wood caused by termites is recognized worldwide, information on their effects on WPC‐based products is scarce. Thus, in this study, we aimed to examine the effects of termite attacks on weathered and nonweathered pinewood residue/recycled high‐density polyethylene composites. In this study, WPCs with 40 wt % wood were prepared. Test samples obtained by compression molding and profile extrusion were subjected to weathering cycles for 1000 and 2000 h with a UV‐type accelerated tester equipped with UVA‐340 fluorescent lamps. Afterward, specimens were exposed to the attack of higher termites (Nasutitermes nigriceps) native to the Yucatan Peninsula. Subsequently, flexural mechanical essays, Fourier transform infrared (FTIR) spectroscopy, differential scanning calorimetry (DSC), and scanning electron microscopy (SEM) analyses were performed. FTIR spectroscopy and DSC showed that the surfaces of the compression‐molded specimens were degraded to a higher extent because of the accelerated weathering. The microscopy results revealed that severe damage was caused by the termites on the surface of the compression‐molded samples. Statistical analysis of the mechanical test results showed that biotic attack produced significant changes in the samples previously exposed to accelerated weathering. The results show that the processing method directly affected the sample performance because of differences in the surface composition. The profile‐extruded composites seemed to better resist termite attack. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Creep resistance of wood‐filled polystyrene/high‐density polyethylene blends

Creep, the deformation over time of a material under stress, is one characteristic of wood‐filled polymer composites that has resulted in poor performance in certain applications. This project was undertaken to investigate the advantages of blending a plastic of lower‐creep polystyrene (PS) with high‐density polyethylene (HDPE) at ratios of 100:0, 75:25, 50:50, 25:75, and 0:100. These various PS–HDPE blends were then melt blended with a short fiber‐length wood flour (WF). Extruded bars of each blend were examined to measure modulus of elasticity and ultimate stress. Increasing the ratio of WF increased modulus of elasticity in all composites, except between 30 and 40% WF, whereas the effect of WF on ultimate stress was variable, depending on the composite. Scanning electron microscopic images and thermal analysis indicated that the wood particles interacted with the PS phase, although the interactions were weak. Finally, creep speed was calculated by using a three‐point bending geometry with a load of 50% of the ultimate stress. Creep decreased only slightly with increasing WF content but more significantly with increasing PS content, except at pure PS. The WF/75PS–25HDPE blend showed the least creep. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 418–425, 2001     

Effect of weathering cycle and manufacturing method on performance of wood flour and high‐density polyethylene composites

Wood–plastic lumber is promoted as a low‐maintenance high‐durability product. When exposed to accelerated weathering, however, wood–plastic composites may experience a color change and loss in mechanical properties. Differences in weathering cycle and composite surface characteristics can affect the rate and amount of change caused by weathering. In this study, 50% wood flour filled high‐density polyethylene composite samples were injection molded, extruded, or extruded and then planed to remove the manufacturing surface characteristics. Composites were exposed to two accelerated weathering cycles in a xenon arc weathering apparatus. This apparatus exposed the samples to xenon arc radiation, which is a combination of UV, visible, and IR radiation that is similar to solar radiation. Composites were exposed to radiation with or without water spray. After exposure to radiation and water spray, composites with more wood component at the surface (i.e., planed samples) experienced a larger percentage of total loss in flexural modulus of elasticity and strength after weathering compared with the other composites. Composites exposed to radiation only did not experience as much change in properties as those exposed to radiation with water spray. The results of this study demonstrate that exposing wood–plastic composites to water spray in combination with radiation is more severe than exposing wood–plastic composites to radiation only. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3131–3140, 2006     

Synergistic compatibilization and reinforcement of HDPE/wood flour composites

Multi‐monomer grafted copolymers, high‐density polyethylene‐grafted‐maleic anhydride‐styrene (HDPE‐g‐(MAH‐St)) and polyethylene wax‐grafted‐ maleic anhydride ((PE wax)‐g‐MAH), were synthesized and applied to prepare high‐performance high‐density polyethylene (HDPE)/wood flour (WF) composites. Interfacial synergistic compatibilization was studied via the coordinated blending of high‐density polyethylene‐grafted‐maleic anhydride (MPE‐St) and polyethylene wax‐grafted‐ maleic anhydride (MPW) in the high‐density polyethylene (HDPE)/wood flour (WF) composites. Scanning electron microscopy (SEM) morphology and three‐dimensional WF sketch presented that strong interactive interface between HDPE and WF, formed by MPE‐St with high graft degree of maleic anhydride (MAH) together with the permeating effect of MPW with a low molecular weight. Experimental results demonstrated that HDPE/WF composites compatibilized by MPE‐St/MPW compounds showed significant improvement in mechanical properties, rheological properties, and water resistance than those compatibilized by MPE, MPE‐St or MPW separately and the uncompatibilized composites. The mass ratio of MPE‐St/MPW for optimizing the HDPE/WF composites was 5:1. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42958.     

Thermal,crystallization, and dynamic rheological behavior of wood particle/HDPE composites: Effect of removal of wood cell wall composition

This study investigated the effect of removal of wood cell wall composition on thermal, crystallization, and dynamic rheological behavior of the resulting high density polyethylene (HDPE) composites. Four types of wood particle (WP) with different compositions: native wood flour (WF), hemicellulose‐removed wood particle (HR), lignin‐removed wood particle (holocellulose, HC), and both hemicellulose and lignin removed particle (α‐cellulose, αC) were prepared and compounded with HDPE using extruder, both with and without maleated polyethylene (MAPE). Results show that removal of the hemicellulose improved the thermal stability of composites, while removal of the lignin facilitated thermal decomposition. WPs acted as nucleating agents and facilitated the process of crystallization, thereby increasing the crystallization temperature and degree of crystallinity. The crystallization nucleation and growth rate of αC and HR based composites without MAPE decreased, as compared with WF based one. Composite melts with and without MAPE exhibited a decreasing order of storage modulus, loss modulus, and complex viscosity as αC > WF > HR > HC and αC > HR > WF > HC, respectively. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40331.     

Structure and properties of phase‐change materials based on high‐density polyethylene,hard Fischer–Tropsch paraffin wax,and wood flour

Phase‐change materials based on high‐density polyethylene (HDPE), a hard Fischer–Tropsch paraffin wax (H1 wax), and alkali‐treated wood flour (WF) were investigated. The blends and composites were prepared by melt‐mixing. They were characterized in terms of their morphology as well as thermal, mechanical, thermomechanical, and water absorption properties. Although the scanning electron microscopy micrographs showed some evidence of intimate contact between WF and the HDPE matrix, there were poor filler dispersion and interfacial adhesion. The percentage miscibility of H1 wax in HDPE seems to have decreased with increasing wax content in the blends. A fairly strong affinity between the WF and H1 wax was noticed. There was plasticization of the HDPE matrix by the wax as well as inhomogeneity and uneven wax dispersion within the polymer matrix. The presence of H1 wax and WF influenced the crystallization behavior of the HDPE matrix. The incorporation of wax reduced the thermal stability of the blends and composites, but stabilized the WF. The H1 wax and WF differently influenced the viscoelastic properties of the HDPE matrix. In contrast to the blends where the tensile properties improved in the presence of wax, the composites showed poorer properties. An increase in wax content resulted in a decrease in water uptake by the composites. POLYM. COMPOS., © 2011 Society of Plastics Engineers.     

Properties of rice husk‐HDPE composites after exposure to thermo‐treatment

Natural fiber reinforced thermo‐plastic composite, with its often‐excellent properties, is well known as a material for external flooring and landscaping. Thermo‐treatment is considered as a method to improve the mechanical properties of these composites; however, oxidation might occur. In this article, thermo‐treatment is applied to a rice husk reinforced high density polyethylene (RH‐HDPE) composite. Variations in the mechanical properties, color, mass, and chemical constituents of the RH‐HDPE composite after thermo‐treatment were investigated. The results indicated that, with the extension of thermo‐treatment time, the color of the composites darkened; the composites underwent a gradual mass loss; during the early stages of thermo‐treatment the composite's flexural properties increased, and then remained stable after 128 h of treatment. Fourier transform infrared (FTIR) spectroscopy analysis showed wood indices of the RH‐HDPE composite decreased, indicating thermo‐degradation occurred during thermo‐treatment. Wide angle X‐ray diffraction (WAXD) results indicated an increased crystallinity of the RH‐HDPE composite in the first 128 h of thermo‐treatment, and increased crystalline grain size in the first 64 h of thermo‐treatment. Appropriate thermo‐treatment is essential to improve the mechanical properties of RH‐HDPE composites. POLYM. COMPOS., 35:2180–2186, 2014. © 2014 Society of Plastics Engineers     

Photoaging and stabilization of rigid PVC/wood‐fiber composites

Ultraviolet (UV) weathering performance of unpigmented and rutile titanium dioxide pigmented rigid polyvinyl chloride (PVC)/wood‐fiber composites has been studied. The composite samples were manufactured by dry‐blending PVC, wood fibers, and other processing additives in a high‐intensity mixer. The dry‐blended compounds were extruded and compression molded into panel samples. The manufactured samples were artificially weathered using laboratory accelerated UV tests. Composite samples were exposed to 340‐nm fluorescent UV lamps and assessed every 200 h, for a total of 1200 h of accelerated weathering. Each assessment consisted of a visual examination of surface roughness or erosion, a contact angle measurement, a FTIR collection, and a color measurement. The experimental results indicated that wood fibers are effective sensitizers and that their incorporation into a rigid PVC matrix has a deleterious effect on the ability of the matrix to resist degradation caused ultraviolet irradiation. The light stability of these composites could be improved quite efficiently with the addition of rutile titanium dioxide photoactive pigment during formulation. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 1943–1950, 2001     

Synthesis of 5‐sulfosalicylic acid‐intercalated layered double hydroxide and its effects on wood flour/polypropylene composites during accelerated UV weathering

In this study, 5‐sulfosalicylic acid (SA) anions have been intercalated into Mg₃Al‐NO₃ layered double hydroxide (LDH) to synthesize SA‐intercalated Mg₃Al‐NO₃‐LDH (LDH‐SA) by ion‐exchange reaction. Then, the effects of LDH, SA, and LDH‐SA on the photostability of wood flour/polypropylene (WF/PP) composites during accelerated ultraviolet (UV) weathering were investigated. The surface color, surface gloss, and mechanical properties of the composites during weathering were tested, accompanied by characterizations using SEM, ATR‐FTIR, and TG. The results showed that (1) SA anions completely replaced the anions in LDH and the thermal stability of LDH‐SA was considerably enhanced; (2) composites with LDH or LDH‐SA exhibited less color change, fewer surface cracks, better thermal stability, and less losses of mechanical properties than the control group; (3) LDH‐SA showed a long‐term efficiency and alleviated the photo‐oxidation of WF/PP composites successfully; (4) LDH‐SA blocked UV light by physical shield effect of the layer sheets, as well as the chemical absorbability of the interlayer anions. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44597.