Novel multimonomer‐grafted polypropylene preparation and application in polypropylene/poly(vinyl chloride) blends

A novel grafted polymer was prepared in one step through free‐radical melt grafting in a single‐screw extruder. It was shown that the addition of styrene (St) to the melt‐grafting system as a comonomer could significantly enhance the grafting degree of methyl methacrylate (MMA) onto polypropylene (PP) and reduce the degradation of the PP matrix by means of Fourier transform infrared and melt flow rate testing, respectively. Then, the potential of using multimonomer‐grafted PP, which was designated PP‐g‐(St‐co‐MMA), as the compatibilizer in PP/poly(vinyl chloride) (PVC) blends was also examined. In comparison with PP/PVC blends, the average size of the dispersed phase was greatly reduced in grafted polypropylene (gPP)/PVC blends because of the addition of the PP‐g‐(St‐co‐MMA) graft copolymer. The tensile strength of the gPP/PVC blends increased significantly, and the impact strength was unchanged from that of the pure PP/PVC blends. The results of differential scanning calorimetry and scanning electron microscopy suggested that the compatibility of the PP/PVC blends was improved. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation and characterization of poly(vinyl chloride)–continuous carbon fiber composites

In this article, we report on the preparation and characterization of novel poly(vinyl chloride) (PVC)–carbon fiber (CF) composites. We achieved the reinforcement of PVC matrices with different plasticizer contents using unidirectional continuous CFs by applying a warm press and a cylinder press for the preparation of the PVC–CF composites. We achieved considerable reinforcement of PVC even at a relatively low CF content; for example, the maximum stress (σ_max) of the PVC–CF composite at a 3% CF content was found to be 1.5–2 times higher than that of the PVC matrix. There were great differences among the Young's modulus values of the pure PVC and PVC–CF composites matrices. The absolute Young's modulus values were in the range 1100–1300 MPa at a 3% CF content; these values were almost independent of the plasticizer content. In addition, we found a linear relationship between σ_max and the CF content and also recognized a linear variation of the Young's modulus with the CF content. The adhesion of CF to the PVC matrix was strong in each case, as concluded from the strain–stress curves and the light microscopy and scanning electron microscopy investigations. The mechanical properties of the PVC–CF composites with randomly oriented short (10 mm) fibers were also investigated. At low deformations, the stiffness of the composites improved with increasing CF content. Dynamic mechanical analysis (DMA) was used to determine the glass‐transition temperature (T_g) of the PVC–CF composites. The high increase in the Young's modulus entailed only a mild T_g increase. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Blends of plasticized poly(vinyl chloride) and waste flexible poly(vinyl chloride) with waste nitrile rubber powder

Blends of poly(vinyl chloride) (PVC) with varying contents of plasticizer and finely ground powder of waste nitrile rubber rollers were prepared over a wide range of rubber contents through high‐temperature blending. The effects of rubber and plasticizer (dioctyl phthalate) content on the tensile strength, percentage elongation, impact properties, hardness, abrasion resistance, flexural crack resistance, limiting oxygen index (LOI), electrical properties, and breakdown voltage were studied. The percentage elongation, flexural crack resistance, and impact strength of blends increased considerably over those of PVC. The waste rubber had a plasticizing effect. Blends of waste plasticized PVC and waste nitrile rubber showed promising properties. The electrical properties and LOI decreased with increasing rubber and plasticizer content. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1552–1558, 2004     

Tensile properties of a poly(vinyl chloride) composite filled with poly(methyl methacrylate) grafted to oil palm empty fruit bunches

The influence of oil palm empty fruit bunch (OPEFB) fiber and oil palm empty fruit bunches grafted with poly(methyl methacrylate) (OPEFB‐g‐PMMA) on the tensile properties of poly(vinyl chloride) (PVC) was investigated. The OPEFB‐g‐PMMA fiber was first prepared with the optimum conditions for the grafting reaction, which were determined in our previous study. To produce composites, the PVC resin, OPEFB‐g‐PMMA fiber or ungrafted OPEFB fiber, and other additives were first dry‐blended with a laboratory blender before being milled into sheets on a two‐roll mill. Test specimens were then hot‐pressed, and then the tensile properties were determined. A comparison with the composite filled with the ungrafted OPEFB fiber showed that the tensile strength and elongation at break increased, whereas Young's modulus decreased, with the incorporation of 20 phr OPEFB‐g‐PMMA fiber into the PVC matrix. The trend of the tensile properties obtained in this study was supported by functional group analysis, glass‐transition temperature measurements, and surface morphological analysis. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Evaluation of the effects of biobased plasticizers on the thermal and mechanical properties of poly(vinyl chloride)

Blends were prepared of poly(vinyl chloride) (PVC) with four different plasticizers; esters of aconitic, citric, and phthalic acids; and other ingredients used in commercial flexible PVC products. The thermal and mechanical properties of the fresh products and of the products after 6 months of aging were measured. Young's modulus of the PVC blends was reduced about 10‐fold by an increase in the plasticizer level from 15 to 30 phr from the semirigid to the flexible range according to the ASTM classification, but a 40‐phr level was required for PVC to retain its flexibility beyond 6 months. At the 40‐phr level, tributyl aconitate performed better than diisononyl phthalate (DINP) or tributyl citrate, in terms of lowering Young's modulus, both in the fresh materials and those aged for 6 months. The effects of the four plasticizers on the glass‐transition temperature (T_g) were similar, with T_g close to ambient temperature at the 30‐ and 40‐phr levels in freshly prepared samples and at 40–60°C in those aged for 6 months. The thermal stability of the PVC plasticized with DINP was superior among the group. Overall, tributyl aconitate appeared to be a good candidate for use in consumer products where the alleged toxicity of DINP may be an issue. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1366–1373, 2006     

Effect of the fiber content and plasticizer type on the rheological and mechanical properties of poly(vinyl chloride)/green coconut fiber composites

A series of poly(vinyl chloride) (PVC)/green coconut fiber (GCF) composites, with dioctyl phthalate (DOP) or thermoplastic polyurethane (TPU) as a plasticizer, were prepared by melt mixing. Their properties were studied in the molten state with an advanced nonlinear harmonic testing technique; in the solid state, the hardness and impact resistance were evaluated, and scanning electron microscopy was used for fractured surfaces. The effect of the fiber loading was investigated, as well as the role of the plasticizer. PVC–GCF composites are heterogeneous materials that, in the molten state, exhibit essentially a nonlinear viscoelastic character, in contrast to pure PVC, which has a linear viscoelastic region up to 50–60% strain. The complex modulus increases with the GCF content but in such a manner that the observed reinforcement is at best of hydrodynamic origin, without any specific chemical (i.e., permanent) interaction occurring between the polymer matrix and the fibers. As expected, PVC offers good wetting of GCFs, as reflected by the easy mixing and the rheological and mechanical properties. Fibers can be incorporated into PVC up to a 30% concentration without any problem, with the PVC/plasticizer ratio kept constant. Higher GCF levels could therefore be considered. Replacing DOP in part with TPU gives some benefit in terms of impact resistance, likely because of the viscoelastic nature of the latter and the associated energy absorption effects. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Design and fabrication of flexible poly(vinyl chloride) dielectric composite reinforced with ZnO microvaristors

Flexible poly(vinyl chloride)/varistor composites were fabricated by solution casting method. High‐field ZnO varistor particles processed from micron‐sized Zn dust is explored as multifunctional filler for PVC composites. Mechanical blending of Zn dust with La₂O₃‐CeO₂ rare earths and varistor forming minor additives followed by sintering at 1250 °C resulted in fine‐grained ZnO varistors. Bulk varistor was subsequently milled to obtain ZnO microvaristor grains. The effect of microvaristor on the UV stability, dielectric, and mechanical properties of the PVC composite was analyzed. The varistor filler in PVC enhanced the microhardness and retained the tensile properties without any significant loss. After UV irradiation PVC/varistor composite shows remarkable mechanical stability retention (95%) compared to pure PVC (75%). Also, microvaristor reinforcement resulted in dielectric constant tunability (? = 2–37) without any drastic change in the dielectric loss (0.02–0.05). Thus, Zn dust‐derived ZnO varistors could be potentially exploited to design functional PVC composites for electronic applications. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46031.     

Soiling of plasticized poly(vinyl chloride)

The effects of three plasticizers and two plasticizer concentrations on the topography and soiling of poly (vinyl chloride) (PVC) were studied. Palmitic acid and triolein were chosen to represent solid and liquid soils. The feasibility of using infrared spectroscopy to quantify the amount of soil on PVC was examined. The structure of the solid model soil on plasticized PVC was studied with optical microscopy and atomic force microscopy. Palmitic acid formed two different structures on the PVC surface. Both the type and concentration of the plasticizer influenced the structure of the oily soil on plasticized PVC. The wetting of plasticized PVC with the liquid oily soil was compared to wetting with water through the measurement of the contact angles. Plasticized PVC was hydrophobic and oleophilic. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Flammability and mechanical properties of wood flour‐filled polypropylene composites

Polypropylene (PP) composites filled with wood flour (WF) were prepared with a twin‐screw extruder and an injection‐molding machine. Three types of ecologically friendly flame retardants (FRs) based on ammonium polyphosphate were used to improve the FR properties of the composites. The flame retardancy of the PP/WF composites was characterized with thermogravimetric analysis (TGA), vertical burn testing (UL94‐V), and limiting oxygen index (LOI) measurements. The TGA data showed that all three types of FRs could enhance the thermal stability of the PP/WF/FR systems at high temperatures and effectively increase the char residue formation. The FRs could effectively reduce the flammability of the PP/WF/FR composites by achieving V‐0 UL94‐V classification. The increased LOI also showed that the flammability of the PP/WF/FR composites was reduced with the addition of FRs. The mechanical property study revealed that, with the incorporation of FRs, the tensile strength and flexural strength were decreased, but the tensile and flexural moduli were increased in all cases. The presence of maleic anhydride grafted polypropylene (MAPP) resulted in an improvement of the filler–matrix bonding between the WF/intumescent FR and PP, and this consequently enhanced the overall mechanical properties of the composites. Morphological studies carried out with scanning electron microscopy revealed clear evidence that the adhesion at the interfacial region was enhanced with the addition of MAPP to the PP/WF/FR composites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Mechanical properties of Mg(OH)2/polypropylene composites modified by functionalized polypropylene

Modified Mg(OH)₂/polypropylene (PP) composites were prepared by the addition of functionalized polypropylene (FPP); and acrylic acid (AA) and by the formation of in situ FPP. The effects of the addition of FPP and AA and the formation of in situ FPP on the mechanical properties of Mg(OH)₂/PP composites were investigated. Experimental results indicated that the addition of Mg(OH)₂ markedly reduced the mechanical properties of PP. The extent of reduction in notch impact strength of PP was higher than that in flexural strength and tensile strength. However, tensile modulus and flexural modulus increased with increased Mg(OH)₂ content. The addition of FPP facilitated the improvement in the flexural strength and tensile strength of Mg(OH)₂/PP composites. The higher the Mg(OH)₂ content was, the more significant the effect of FPP was. The incorporation of AA resulted in further increased mechanical properties, in particular the flexural strength, tensile strength, and notch impact strength of Mg(OH)₂/PP composites containing high levels of Mg(OH)₂. It not only improved mechanical properties but also increased the flame retardance of Mg(OH)₂/PP composites. Although the mechanical properties of composites modified by the formation of in situ FPP were lower than those of composites modified by only the addition of AA in the absence of diamylperoxide, the mechanical properties did not decline with increased Mg(OH)₂ content. Moreover, the mechanical properties increased with increasing AA content. The addition of an oxidation resistant did not influence the mechanical properties of the modified Mg(OH)₂/PP composites. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2139–2147, 2003     

Flame retardant flexible poly(vinyl chloride) compound for cable application

ZnO/MgO, ZnO/CaO, and ZnO/CaO/MgO can form solid solutions. The solid solution for we as flame retardant (SSFR) was obtained by annealing at 1023 K for 4.5 h in a muffle furnace. Flexible poly (vinyl chloride) (PVC) filled with SSFR and Sb₂O₃ was investigated by differential thermal analysis thermogravimetry. Limiting oxygen index (LOI), mechanical properties, and electrical properties were studied. The surface of the char formed after combusting of the PVC compounds was observed through scanning electron microscopy and the effect of the surface area to the LOI was also studied. The data suggested that a small amount of SSFR and Sb₂O₃ have good synergy and can greatly increase the LOI and the char yield, and that the thermal degradation temperature and the activation energy decreased. It can be concluded that the mechanism of SSFR is a condensed‐phase mechanism. Moreover, one can conclude that the surface area can enhance the LOI. All the results showed that SSFR is effective and safe as a flame retardant in flexible PVC. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3137–3142, 2003     

Preparation and properties of some filled poly(vinyl chloride) compositions

Different samples of filled poly(vinyl chloride) (PVC) compositions were formulated from PVC, a polar plasticizer mixture consisting of dioctylphthalate (DOP) and a chlorinated paraffin, and variable proportions of a white filler such as barite, calcium carbonate, kaoline, quartz, or talc; a conductive filler such as High Abrasion Furnace (HAF) carbon black; or a hydrated mineral filler such as aluminium hydroxide, magnesium hydroxide, or calcium hydroxide. Epoxidized soybean oil as a heat stabilizer and sandorin red (BRN) pigment were added. Electrical and mechanical studies show that the incorporation of white fillers produces a plasticized PVC of good electrical insulation character whereas the addition of HAF carbon black produces a sample with some electrical conductivity; both of them have good mechanical properties. Of the hydrated fillers studied aluminium hydroxide has been found to impart the best fire retardancy and good electrical properties for electric wires and cables. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 2657–2670, 1999     

Preparation and structural characterization of nanocrystalline poly(vinyl chloride)

This article describes the development of novel nanocrystalline poly(vinyl chloride) (PVC) for potential applications in PVC processes and reports improvements in the mechanical properties and thermal resistance. Before the preparation of nanocrystalline PVC via jet milling, PVC was spray‐treated and heat‐treated to improve its crystallinity. The pulverization and degradation, morphology, crystalline structure, and melting‐point changes of postmodified PVC during jet milling and the relationship between the distributions of the particle size and processing temperature were investigated. X‐ray analysis and density testing indicated increased density and improved crystallinity. The crystalline region of nanocrystalline PVC was less than 80 nm, with a particle size distribution of 5–20 μm and a melting point of less than 128°C. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 563–569, 2004     

Poly(vinyl chloride) and wood flour press mould composites: New bonding strategies

In this work, different strategies for improving the association between hydrophilic wood flour surfaces and poly(vinyl chloride) (PVC) hydrophobic surfaces were tested. Three new coupling agents, based on living radical polymerisation (LRP), involving PVC were synthesised and tested in formulations with PVC and wood flour. The melt mixing behaviour was analysed in terms of the torque exerted by the mixing blades and related to the structural properties of the mixture. These products were ground and sheets were produced by press moulding. The composites were characterised by dynamic mechanical analysis. It was found that the use of a new block copolymer poly(vinyl chloride)‐b‐poly(hydroxypropyl acrylate)‐b‐poly(vinyl chloride), prepared by LRP, increases the elastic modulus of the composite, under controlled conditions, involving the use of specific amounts of the copolymer. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Mechanochemical improvement of the flame‐retardant and mechanical properties of zinc borate and zinc borate–aluminum trihydrate‐filled poly(vinyl chloride)

In this study, the effect of the high‐energy mechanical milling of a mixture of poly(vinyl chloride) (PVC) with zinc borate (ZB) or ZB–aluminum trihydrate (ATH), a mixture of ZB and ATH, on the flame‐retardant and mechanical properties of ZB and ZB–ATH filled PVC was examined. The high‐energy mechanical milling of PVC/ZB and the PVC/ZB–ATH mixture produced chemical bonding between PVC and ZB or ZB–ATH, increasing the interfacial interaction of PVC/ZB and PVC/ZB–ATH blends, which resulted in a great increase in the limiting oxygen index, the impact and yield strengths, and the elongation at break of PVC/ZB and PVC/ZB–ATH blends. The results from ultraviolet spectroscopy and gas chromatography–mass spectroscopy show that mechanochemical modification of ZB and ZB–ATH much more effectively suppressed the release of aromatic compounds in PVC/ZB and PVC/ZB–ATH blends during burning. Mechanochemical modification provided an excellent route for the improvement of the flame‐retardant and mechanical properties of flame‐retardant‐additive‐filled PVC. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 753–762, 2003     

Thermal stability of poly(vinyl chloride)/layered double hydroxide nanocomposites

Effects of nanoscale dispersed layered double hydroxides (LDHs) on thermal stability of poly(vinyl chloride) (PVC) in thermal and thermooxidative degradation processes are investigated by dynamic and isothermal thermogravimetric analysis (TGA), discoloration test, fourier transform infrared (FTIR), and ultraviolet‐visible (UV‐vis) spectroscopic techniques. During both stages of thermal degradation, the degradation temperatures, including onset degradation temperature and temperature of the maximum degradation rate, increase, and the final residue yield of the PVC/LDH nanocomposites reaches 14.7 wt %, more than double that for neat PVC. The thermooxidative degradation process is more complex. During the first two stages, the presence of nanoscale dispersed LDH particles enhances the thermal stability, whereas in the last stage accelerates the thermal degradation possibly due to the accumulation of heat released. Additionally, the studies of the isothermal thermooxidative degradation process by FTIR and UV‐vis spectra indicate that both polyene backbone formation and some carbonyl groups are simultaneously developed. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Behavior of flexible poly(vinyl chloride)/poly(hydroxybutyrate valerate) blends

Blends of flexible poly(vinyl chloride) (PVC) and a poly(hydroxybutyrate valerate) (PHBV) copolymer were prepared and characterized with different techniques. The tensile strength of PVC did not show a marked reduction at PHBV concentrations up to 50 phr, despite a lack of miscibility between the two polymers. The crystallization of the PHBV copolymer was markedly hindered by the presence of PVC, as calorimetric results revealed. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Thermal and dynamic mechanical behavior of poly(vinyl chloride)/wood flour composites

Thermal and dynamic mechanical behaviors of wood plastic composites made of poly vinyl chloride (PVC) and surface treated, untreated wood flour were characterized by using differential scanning calorimetry and dynamic mechanical analysis. Glass transition temperature (T_g) of PVC was slightly increased by the addition of wood flour and by wood flour surface treatments. Heat capacity differences (ΔC_p) of composites before and after glass transition were markedly reduced. PVC/wood composites exhibited smaller tan δ peaks than PVC alone, suggesting that less energy was dissipated for coordinated movements and disentanglements of PVC polymer chains in the composites. The rubbery plateaus of storage modulus (E′) curves almost disappeared for PVC/wood composites in contrast to a well defined plateau range for pure PVC. It is proposed that wood flour particles act as “physical crosslinking points” or “pinning centers” inside the PVC matrix, resulting in the absence of the rubbery plateau and high E′ above T_g. The mobility of PVC chain segments were further retarded by the presence of surface modified wood flour. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Alloying of poly(vinyl chloride) to reduce plasticizer migration

Concern over the migration of low molecular weight plasticizer from flexible poly(vinyl chloride) (PVC) used in toys and medical products has spearheaded the commercialization of a number of plasticizing polymers. In this study the plasticizing behavior of an ethylene/vinyl acetate/carbon monoxide terpolymer (Elvaloy® from DuPont) was investigated. Blends of PVC, Elvaloy 742, and dioctyl phthalate (DOP) were processed on a twin‐roll mill and compression molded into plaques. These materials were characterized in terms of their hardness, glass‐transition temperature (T_g), clarity, mechanical properties, and plasticizer migration behavior. The ratios of PVC/DOP/Elvaloy investigated were determined by experimental design. Using this approach it was possible to model the results and produce contour plots to map out the properties of a wide range of formulations. It was confirmed that Elvaloy 742 is compatible with PVC and has a plasticizing effect: this was demonstrated both in terms of a reduction in Shore A hardness and a reduction in T_g. Plasticizer migration was reduced in proportion to the amount of liquid plasticizer replaced. Plasticizing with Elvaloy gave an improvement in tear strength. However, at constant hardness there was no improvement in tensile strength from replacing DOP with Elvaloy. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 2022–2031, 2004     

Effect of plasticizers on mechanical,electrical, permanence,and thermal properties of poly(vinyl chloride)

Effects of three different plasticizers and their blends with dioctyl phthalate (DOP) on thermal stability, flammability, mechanical, electrical, and permanence properties of poly(vinyl chloride) (PVC) compound were studied. Various plasticizers used were DOP, butyl benzyl phthalate (BBP), isodecyl diphenyl phosphate (IDDP), and polybutylene adipate (PBA) at concentrations of up to 40 phr level. Studies showed that processability and softness were improved by addition of BBP. An increase in the content of IDDP increased the electrical and flammability properties, whereas compositions with PBA exhibited the best permanence properties. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3278–3284, 2003