天然气藏中酸气H2S与CO2协同转化研究进展

为保障国家能源安全，减少我国对国外油气资源的依存度，必须加大对国内天然气等资源的开发。在天然气的开采净化过程中，往往会产生酸气H₂S与CO₂等。现有酸气处理技术主要通过克劳斯工艺回收得到H₂S中的硫黄，并未对CO₂进行处理，造成了氢资源的浪费和严重的碳排放。如果能将H₂S与CO₂协同转化，则有望在减少碳排放的同时得到氢气、合成气和硫黄高值化学品。本文基于国内外30多年相关领域的实验研究和理论模拟，总结阐述了H₂S与CO₂协同转化的发展历史，并分别从热反应(直接热反应、工艺流程和经济性评估、催化热分解)、光催化、电催化和等离子体催化角度详细综述了H₂S与CO₂协同转化的研究进展。从催化剂、反应条件和反应产物分布等方面展开了细致的分析，对比了各种技术的优缺点。展望了H₂S与CO₂协同转化的发展趋势，近期可考虑使用绿电进行电催化技术...     

甲醇合成中CO2作用的研究进展

在合成气（CO/H₂）制备甲醇的过程中,向原料气中添加一定量CO₂,可以大幅提高铜基催化剂上甲醇合成的反应速率,而对于这一现象的原因尚未有统一的认识。本文对合成气（CO/H₂）制甲醇的过程中所添加的CO₂对催化剂活性中心的影响、对合成过程中所出现的中间产物的影响,以及对合成甲醇的碳源的归属的影响等方面的研究进行了总结,可以看出,CO₂的加入使得整个反应机理更加复杂。最后在此基础上对未来的研究方向进行了展望,认为相关基础研究应努力缩小和实际工业反应在条件上的差别,并把针对催化剂、反应过程的原位表征技术和理论计算相结合,以期为提高合成气制甲醇的效率提供借鉴。     

MnOx对Pt/CeZrO2催化剂在水汽和CO2环境下CO氧化的影响

以CeZrO₂固溶体为载体,发现MnO_x的添加能促进Pt/CeZrO₂催化剂的CO氧化性能,并研究了MnO_x含量对催化剂CO氧化活性及抗H₂O和CO₂性能的影响。结果表明,随着MnO_x含量增加,催化剂活性呈现先升高后降低的趋势,在MnO_x含量为0.5%（质量分数）时活性最佳。MnO_x的添加降低了Pt颗粒尺寸并影响催化剂还原性能从而促进反应活性。水汽和CO₂对Pt/CeZrO₂催化剂的CO氧化活性有抑制作用,而MnO_x的加入能显著提高催化剂的抗水汽和CO₂的能力。反应动力学结果表明,在Pt/CeZrO₂催化剂上,反应气中引入H₂O和CO₂后,CO的反应级数有明显升高,说明H₂O和CO₂在催化剂表面与CO竞争吸附,导致CO反应活性下降;而在Pt/MnO_x/CeZrO₂催化剂上,CO的反应级数略有升高,说明MnO_x的添加能有效抑制H₂O和CO₂与CO的竞争吸附,从而改善了催化剂的抗H₂O和CO₂性能。     

Ni-CeO2-K/γ-Al2O3催化剂上沼气联合重整制合成气

采用超声波辅助等体积浸渍法制备Ni-CeO₂-K/γ-Al₂O₃催化剂用于沼气联合重整反应,采用 BET、XRD、TG/DTG等技术对催化剂性质进行了表征,在微型固定床反应装置中研究了反应温度、体积空速、原料气组成等对沼气联合重整反应特性的影响,并对催化剂的稳定性进行了研究。结果表明,助剂CeO₂的加入,提高了催化剂中Ni的分散度,降低了催化剂还原温度。升高反应温度和减小体积空速,能够提高沼气中CH₄和CO₂的转化率;原料气中加入水蒸气,能够明显提高H₂/CO体积比;加入的O₂容易与H₂、CO发生反应,CH₄转化率稍有提高。在常压、反应温度850℃、体积空速为100000h^-1、摩尔比CH₄∶CO₂∶H₂O∶O₂∶Ar=1∶0.5∶0.5∶0.1∶0.01的优化条件下,沼气中CH₄转化率超过95%,CO₂转化率超过75%,生成合成气H₂/CO体积比约为1.6,反应48h后,催化剂未见积炭,保持稳定的活性。与沼气干重整相比,沼气联合重整不利于沼气中CO₂的转化。     

H2S对铝基固态胺吸附剂吸附CO2性能的干扰机制

H₂S杂质对固态胺吸附剂吸附CO₂性能的干扰机制还缺少全面研究。以Al₂O₃为载体负载聚乙烯亚胺(PEI)制备铝基固态胺吸附剂(PEI@Al₂O₃),系统探究了H₂S对其CO₂吸附容量、吸附速率和循环吸附性能的影响规律。结果表明：H₂S与CO₂共存时,会相互抢占吸附剂上的胺基活性位点,从而发生竞争性吸附,但在模拟沼气条件(40%CO₂+59.5%CH₄+0.5%H₂S)下,H₂S的吸附竞争力远小于CO₂,H₂S吸附被抑制,且二者的最佳吸附温度不一致,在CO₂最佳吸附温度下,PEI@Al₂O₃的CO₂吸附容量和循环稳定性均不受H₂S干...     

CO2电催化还原制合成气研究进展及趋势

可再生电能驱动CO₂电催化合成化学品或燃料,具有反应条件温和、产物选择性可调且可利用分布式可再生能源优势。合成气作为一类重要的化工原料气,可制备甲醇、乙醇、烯烃等大宗化学品,是CO₂电催化转化的重要途径,如何高电流密度、高选择性且精准调控碳氢比例(CO/H2)是需要解决的关键科学技术难题。本文从提升电流密度和效率、拓宽合成气比例角度出发,综述了CO₂电催化还原制合成气的最新研究进展,包括电极材料设计、电解液开发、电解槽结构创新等;论述了利用原位表征和理论模拟(DFT、MD)方法对CO₂电催化还原制合成气反应机理的研究进展。在此基础上,提出可通过催化剂多级形貌调控、多活性位点设计、CO₂捕集与转化系统集成、CO₂还原与阳极反应耦合等途径,提升CO₂电催化还原制合成气效率的策略。最后,探讨和展望了实现CO₂电催化还原制合成气工业化的挑战和问题。     

活化气氛对CO2加氢制取低碳烯烃Fe-K催化剂构-效关系

CO₂加氢直接制取低碳烯烃是实现其资源化利用的重要途径。通过热分解法制备了5种不同K含量（1%、3%、5%、7%、9%）的Fe-K催化剂用于CO₂加氢反应,结果表明Fe95-K5（95% Fe-5% K,质量分数）催化剂具有最优的活性及C₂～C₄烯烃选择性;随后对Fe95-K5催化剂进行了10% H₂/Ar、10% CO/Ar及5% CO/5% H₂/Ar 3种不同气氛活化处理以及CO₂加氢反应。结果发现,10% CO/Ar活化的催化剂具有最高的C₂～C₄烯烃选择性（38.1%）及链增长能力（α=0.644）。此外,还通过X射线衍射、Raman、程序升温等表征技术揭示了催化剂在不同活化气氛下的结构演变历程。研究发现,10% CO/Ar与5% CO/5% H₂/Ar活化的催化剂会生成γ₁型碳化铁结构,而10% H₂/Ar活化的催化剂则会在反应过程中生成γ₂型碳化铁结构,两种碳化铁结构对CO₂解离均有促进作用。     

Aspen Plus模拟高浓度H2S/CO2酸性气的选择性分离

以煤制氢尾气中的高浓度酸性气体H₂S和CO₂为对象,以聚乙二醇二甲醚（NHD）为吸收剂,使用PC-SAFT状态方程拟合了酸性气体CO₂和H₂S在聚乙二醇二甲醚（NHD）溶剂中溶解参数,运用Aspen Plus流程模拟软件,构建两级吸收分离工艺,实现H₂S和CO₂的高效分离,H₂S浓度由30%提升至98.7%,CO₂含量由55%提升至99.4%。由此,可以通过高效分离酸性气H₂S和CO₂,并以提浓后再资源化利用的方式实现酸性气的污染控制。     

一种低能耗捕集CO2煤基甲醇和电力联产过程设计

传统的煤制甲醇过程所需合成气的氢碳比为2.1左右,而煤气化粗合成气氢碳比仅为0.7左右,因此需要将部分合成气进行变换来调节氢碳比。然而,变换气与未变换气混合后使得CO₂浓度降低,从而导致CO₂捕集能耗增加。提出了一种低能耗捕集CO₂煤基甲醇和电力联产过程。新联产过程中部分粗合成气首先经过变换,将CO转变为H₂和CO₂,CO₂浓度提高,在此时进行CO₂捕集可实现捕集能耗的降低。经CO₂捕集后,得到富H₂气体,富H₂气体分流后与另一部分煤气化粗合成气混合调节甲醇合成的氢碳比。对新的过程进行了建模、模拟与分析。结果表明相比传统的带CO₂捕集的煤制甲醇和IGCC发电过程,新的联产过程的能量节约率可达到16.5%,CO₂捕集能耗下降30.3%。     

高浓度CO原料气脱H2催化剂H-846D的开发及研究

煤制乙二醇是以煤气化制取合成气（CO+H₂）,CO催化偶联合成草酸酯,再加氢合成乙二醇,需将CO中所含H₂净化脱除至小于100×10^-6。选择性氧化法贵金属催化剂存在含量高、抗CO、CO₂和H₂O中毒能力较差导致活性不稳定等缺点。以γ-Al₂O₃为载体,采用浸渍工艺制备一种高浓度CO原料气脱H₂催化剂H-846D,该催化剂通过贵金属Pd和多种非贵金属氧化物助剂的协同催化作用,适于高浓度CO原料气高效抗毒脱H₂。考察Pd含量、空速、压力和载体对催化剂性能的影响,结果表明,在压力0.5 MPa、空速1 600 h^-1和温度182 ℃条件下,通入含体积分数0.5%H₂、0.5%O₂和0.5%CO₂的CO原料气,可将高浓度CO气氛中的H₂选择性氧化脱除至小于100×10^-6,该催化剂贵金属用量较少。1 070 h的寿命试验结果表明,该催化剂活性好,脱除精度高,性能稳定,应用前景广阔。     

不同硅铝比ZSM-5负载铁基催化剂二氧化碳加氢性能

CO₂加氢在铁基催化剂上直接制取高附加值化学品是实现其资源化利用的重要途径。通过等体积浸渍法制备了不同硅铝比（25,70,150）的ZSM-5负载的铁基催化剂,考察硅铝比对铁基催化剂上CO₂加氢性能的影响。结果表明,随着硅铝比的升高,催化剂活性先升高后降低,最优化硅铝比为70。CO₂-DRIFTS和CO₂-TPD结果显示,硅铝比为70的ZSM-5载体制备的催化剂具有较多且较强的表面碱性位,促进CO₂分子的活化解离。通过H₂-TPR、XRD、Raman等表征揭示了催化剂结构的演变过程。还原后催化剂的活性金属以单质Fe形式存在,反应过程中单质Fe向Fe₃O₄和FeC_x物种转化。不同硅铝比配位环境影响Fe与C的相互作用,影响FeC_x的生成,从而影响CO₂加氢的活性和选择性。     

Performance characteristics of fluidized bed syngas methanation over Ni-Mg/Al2O3 catalyst

The performance characteristics of isothermal fluidized bed syngas methanation for substitute natural gas are investigated over a self-made Ni–Mg/Al2O3 catalyst. Via atmospheric methanation in a laboratory fluidized bed reactor it was clarified that the CO conversion varied in 5% when changing the space velocity in 40–120 L·g?1·h?1 but the conversion increased obviously by raising the superficial gas velocity from 4 to 12.4 cm·s?1. The temperature at 823 K is suitable for syngas methanation while obvious deposition of uneasy-oxidizing Cγoccurs on the catalyst at temperatures around 873 K. From a kinetic aspect, the lowest reaction temperature is suggested to be 750 K when the space velocity is 60 L·g?1·h?1. Raising the H2/CO ratio of the syngas increased proportionally the CO conversion and CH4 selectivity, showing that at enough high H2/CO ratios the active sites on the catalyst are sufficient for CO adsorption and in turn the reaction with H2 for forming CH4. Introducing CO2 into the syngas feed suppresses the water gas shift and Boudouard reactions and thus increased H2 consumption. The ratio of CO2/CO in syngas should be better below 0.52 because varying the ratio from 0.52 to 0.92 resulted in negligible increases in the H2 conversion and CH4 selectivity but decreased the CH4 yield. Introducing steam into the feed gas affected little the CO conversion but decreased the selectivity to CH4. The tested Ni–Mg/Al2O3 catalyst manifested good stability in structure and activity even in syngas containing water vapor.     

Synthesis of mixed alcohols from CO2 contained syngas on supported molybdenum sulfide catalysts

The performances of active carbon supported molybdenum sulfide catalysts prepared by different procedures or promoted by different elements in the synthesis of mixed alcohols from CO₂ containing syngas were examined. The results showed that high alcohol activity and selectivity could be obtained by employing a rapid drying procedure and employing a H₂S---H₂ stream for (NH₄)₂MoS₄ decomposition. Addition of Co, Cr and Cl to K---Mo/C catalyst led to an increase in the alcohol activity or selectivity. The presence of CO₂ in the feed caused a greater amount of water to be produced but reduced the formation of CO₂. The product distribution was also strongly influenced by the presence of either CO₂ or H₂S in the feed. Addition of CO₂ reduces the formation of higher alcohols while H₂S increases higher alcohol formation.     

锆基双金属氧化物催化剂硫中毒的研究

在工业二氧化碳加氢制甲醇过程中,硫化氢气体的引入将对该过程中使用的催化剂活性及稳定性带来负面的影响。基于此,采用微反应合成法成功制备了InZrO_x和ZnZrO_x锆基催化剂,并研究了在二氧化碳加氢反应中,硫化氢气体对锆基催化剂的结构性质及其催化性能的影响规律。结果表明,在T=573 K、p=3.0 MPa和GHSV=18 000 mL/(g_cat·h)条件下,仅通入二氧化碳/氢气反应气时,InZrO_x和ZnZrO_x催化剂的二氧化碳转化率和甲醇选择性分别为7.2%、9.3%和93%、92%。在二氧化碳/氢气原料气中通入体积分数为5×10^-3硫化氢气体时,InZrO_x和ZnZrO_x催化剂的二氧化碳转化率和甲醇选择性都降为0,这主要是因为硫化氢气体占据了氧空位,导致锆基双金属氧化物催化剂硫中毒失活。当停止通硫化氢气体时,InZrO_x和ZnZrO_x催化剂的二氧化碳转化率和甲醇选择...     

铁基氧载体化学链CO2重整CH4方法制备合成气

提出一种铁基氧载体（Fe₃O₄/FeO）化学链CO₂重整CH₄方法制备合成气。为评价该系统的性能,采用Aspen Plus软件对其进行过程模拟和热力学分析。以CH₄转化率、CO₂转化率、能源利用效率和产气氢碳比（H₂/CO）为评价指标,得到系统的优化运行条件,并研究各操作参数（包括各反应器的温度和压力、氧载体甲烷比和CO₂甲烷比）对系统性能的影响。结果表明：当系统处于优化工况时,得到CH₄转化率为97.91%、CO₂转化率为32.76%、能源利用效率为93.77%及产气氢碳比为0.93。该系统能有效利用CO₂和CH₄这两种温室气体获得较低氢碳比的合成气,利于二甲醚的高效合成。     

Catalytic synthesis of methanethiol from hydrogen sulfide and carbon monoxide over vanadium-based catalysts

The direct synthesis of methanethiol, CH₃SH, from CO and H₂S was investigated using sulfided vanadium catalysts based on TiO₂ and Al₂O₃. These catalysts yield high activity and selectivity to methanethiol at an optimized temperature of 615 K. Carbonyl sulfide and hydrogen are predominant products below 615 K, whereas above this temperature methane becomes the preferred product. Methanethiol is formed by hydrogenation of COS, via surface thioformic acid and methylthiolate intermediates. Water produced in this reaction step is rapidly converted into CO₂ and H₂S by COS hydrolysis.

Titania was found to be a good catalyst for methanethiol formation. The effect of vanadium addition was to increase CO and H₂S conversion at the expense of methanethiol selectivity. High activities and selectivities to methanethiol were obtained using a sulfided vanadium catalyst supported on Al₂O₃. The TiO₂, V₂O₅/TiO₂ and V₂O₅/Al₂O₃ catalysts have been characterized by temperature programmed sulfidation (TPS). TPS profiles suggest a role of V₂O₅ in the sulfur exchange reactions taking place in the reaction network of H₂S and CO.     

CO and CO2 hydrogenation study on supported cobalt Fischer–Tropsch synthesis catalysts

The conversion of CO/H₂, CO₂/H₂ and (CO+CO₂)/H₂ mixtures using cobalt catalysts under typical Fischer–Tropsch synthesis conditions has been carried out. The results show that in the presence of CO, CO₂ hydrogenation is slow. For the cases of only CO or only CO₂ hydrogenation, similar catalytic activities were obtained but the selectivities were very different. For CO hydrogenation, normal Fischer–Tropsch synthesis product distributions were observed with an of about 0.80; in contrast, the CO₂ hydrogenation products contained about 70% or more of methane. Thus, CO₂ and CO hydrogenation appears to follow different reaction pathways. The catalyst deactivates more rapidly for the conversion of CO than for CO₂ even though the H₂O/H₂ ratio is at least two times larger for the conversion of CO₂. Since the catalyst ages more slowly in the presence of the higher H₂O/H₂ conditions, it is concluded that water alone does not account for the deactivation and that there is a deactivation pathway that involves the assistance of CO.     

COMPOSITION AND QUALITY OF THE GASOLINE OBTAINED FROM SYNGAS ON Cr2O3-ZnO/ZSM5 CATALYSTS

The kinetic equations for the formation of the lumps of the gasoline produced (C₅⁺ fraction), paraffins (C₅-C₈), xylenes (o-xylene, m-xylene and p-xylene) and aromatics (benzene, toluene, C₉-C₁₁) in the transformation of syngas on Cr₂O₃-ZnO/ZSM5 bifunctional catalyst have been established as a function of the concentration of both reactants (CO and H₂) and CO₂ byproduct. The effect of the operating conditions on the RON and on the molecular weight of the gasoline has been studied by experimentation in an integral fixed bed reactor in the range between 10 and 50atm and between 300 and 425°C. The octane index increases with Cr/Zn atomic ratio of the Cr₂O₃-ZnO metallic function, with Si/Al ratio of the HZSM5 zeolite, with space time and with the CO/H₂ molar ratio in the feed, in that order, whereas it passes through a maximum with pressure (at 20 atm) and with temperature (at 375°C). On the other hand, the molecular weight of the gasoline increases with the Cr/Zn atomic ratio, pressure, CO/H₂ molar ratio and space time, and decreases with the Si/Al ratio and temperature.     

Semi-indirect synthesis of LPG from syngas: Conversion of DME into LPG

Efficient conversion of dimethyl ether (DME) into liquefied petroleum gas (LPG) with a hybrid catalyst is a novel method for semi-indirect synthesis of LPG fuel from syngas. The hybrid catalysts consisting of zeolite and hydrogenation catalyst were investigated in a fixed bed reactor. Experimental results demonstrated that the hybrid catalyst consisting of (Pd/SiO₂) and USY efficiently converted DME into LPG and restrained decomposition of DME into CO and H₂. With that catalyst, the one through conversion of DME reached about 100%, almost no CO and CO₂ were produced and selectivity for LPG was more than 65%.