Biological treatment of thin-film transistor liquid crystal display (TFT-LCD) wastewater

The amount of pollutants produced during manufacturing processes of TFT-LCD (thin-film transistor liquid crystal display) substantially increases due to an increasing production of the opto-electronic industry in Taiwan. The total amount of wastewater from TFT-LCD manufacturing plants is expected to exceed 200,000 CMD in the near future. Typically, organic solvents used in TFT-LCD manufacturing processes account for more than 33% of the total TFT-LCD wastewater. The main components of these organic solvents are composed of the stripper (dimethyl sulphoxide (DMSO) and monoethanolamine (MEA)), developer (tetra-methyl ammonium hydroxide (TMAH)) and chelating agents. These compounds are recognized as non-or slow-biodegradable organic compounds and little information is available regarding their biological treatability. In this study, the performance of an A/O SBR (anoxic/oxic sequencing batch reactor) treating synthetic TFT-LCD wastewater was evaluated. The long-term experimental results indicated that the A/O SBR was able to achieve stable and satisfactory removal performance for DMSO, MEA and TMAH at influent concentrations of 430, 800, and 190 mg/L, respectively. The removal efficiencies for all three compounds examined were more than 99%. In addition, batch tests were conducted to study the degradation kinetics of DMSO, MEA, and TMAH under aerobic, anoxic, and anaerobic conditions, respectively. The organic substrate of batch tests conducted included 400 mg/L of DMSO, 250 mg/L of MEA, and 120 mg/L of TMAH. For DMSO, specific DMSO degradation rates under aerobic and anoxic conditions were both lower than 4 mg DMSO/g VSS-hr. Under anaerobic conditions, the specific DMSO degradation rate was estimated to be 14 mg DMSO/g VSS-hr, which was much higher than those obtained under aerobic and anoxic conditions. The optimum specific MEA and TMAH degradation rates were obtained under aerobic conditions with values of 26.5 mg MEA/g VSS-hr and 17.3 mg TMAH/g VSS-hr, respectively. Compared to aerobic conditions, anaerobic biodegradation of MEA and TMAH was much less significant with values of 5.6 mg MEA/g VSS-hr and 0 mg TMAH/g VSS-hr, respectively. In summary, biological treatment of TFT-LCD wastewater containing DMSO, MEA, and TMAH is feasible, but appropriate conditions for optimum biodegradation of DMSO, MEA, and TMAH are crucial and require carefully operational consideration.     

厌氧序批式反应器(ASBR)处理啤酒废水的试验研究

考察了ASBR工艺对啤酒废水CODCr去除率和产气率的影响。研究表明,ASBR处理啤酒废水适宜参数为:温度30~40℃,pH7~8,反应时间24h,MLSS5000~5500mg/L。在此工艺参数下连续运行1周,CODCr、TSS去除率分别为80.9%、74%,产气率约为500L/kgCODCr。     

短程硝化-强化生物除磷序批式反应器处理畜禽养殖废水

畜禽养殖废水有机物水质水量变化大,有机物、氨氮与磷的浓度较高,直接排放会严重危害环境。通过构建厌氧-好氧序批式反应器（SBR）处理预酸化畜禽养殖废水,分析了不同进水负荷条件下反应器对污染物的去除性能和微生物群落结构的变化规律。结果表明：SBR反应器对高负荷进水中TN、PO^3-₄—P和COD的平均去除率可分别达到64.5%、97.5%和94.5%。反应器出现NH⁺₄—N和NO₂—N亚硝酸同时积累的短程硝化现象,这可能与高进水负荷对氨氧化菌和亚硝酸盐氧化菌的活性和种群的影响有关。与乙酸盐相比,以丙酸盐作碳源时污泥的强化生物除磷活性更高。随着进水负荷的增大,聚糖菌（GAOs）的相对丰度明显升高。四联球状菌（Tetrasphaera）为反应器中始终占优势的聚磷菌（PAOs）,对反应器除磷性能有重要贡献。在高有机负荷条件下,SBR内PAOs与GAOs之间不存在明显的底物竞争关系,系统脱氮除磷性能未受影响。     

Removal of typical endocrine disrupting chemicals by membrane bioreactor: in comparison with sequencing batch reactor

The removal of endocrine disrupting chemicals (EDCs) by a laboratory-scale membrane bioreactor (MBR) fed with synthetic sewage was evaluated and moreover, compared with that by a sequencing batch reactor (SBR) operated under same conditions in parallel. Eight kinds of typical EDCs, including 17β-estradiol (E2), estrone (E1), estriol (E3), 17α-ethynilestradiol (EE2), 4-octylphenol (4-OP), 4-nonylphenol (4-NP), bisphenol A (BPA) and nonylphenol ethoxylates (NPnEO), were spiked into the feed. Their concentrations in influent, effluent and supernatant were determined by gas chromatography-mass spectrometry method. The overall estrogenecity was evaluated as 17β-estradiol equivalent quantity (EEQ), determined via yeast estrogen screen (YES) assay. E2, E3, BPA and 4-OP were well removed by both MBR and SBR, with removal rates more than 95% and no significant differences between the two reactors. However, with regard to the other four EDCs, of which the removal rates were lower, MBR performed better. Comparison between supernatant and effluent of the two reactors indicated that membrane separation of sludge and effluent, compared with sedimentation, can relatively improve elimination of target EDCs and total estrogenecity. By applying different solids retention times (SRTs) (5, 10, 20 and 40 d) to the MBR, 10 and 5 d were found to be the lower critical SRTs for efficient target EDCs and EEQ removal, respectively.     

Combined membrane bioreactor (MBR) and reverse osmosis (RO) system for thin-film transistor-liquid crystal display TFT-LCD, industrial wastewater recycling.

In TFT-LCD industry, water plays a variety of roles as a cleaning agent and reaction solvent. As good quality water is increasingly a scarce resource and wastewater treatment costs rises, the once-through use of industrial water is becoming uneconomical and environmentally unacceptable. Instead, recycling of TFT-LCD industrial wastewater is become more attractive from both an economic and environmental perspective. This research is mainly to explore the capacity of TFT-LCD industrial wastewater recycling by the process combined with membrane bioreactor and reverse osmosis processes. Over the whole experimental period, the MBR process achieved a satisfactory organic removal. The COD could be removed with an average of over 97.3%. For TOC and BOD5 items, the average removal efficiencies were 97.8 and 99.4% respectively. The stable effluent quality and satisfactory removal performance were ensured by the efficient interception performance of the UF membrane device incorporated with biological reactor. Moreover, the MBR effluent did not contain any suspended solids and the SDI value was under 3. After treatment of RO, excellent water quality of permeate were under 5 mg/l, 2.5 mg/l and 150 micros/cm for COD, TOC and conductivity respectively. The treated water can be recycled for the cooling tower make-up water or other purposes.     

膜生物反应器的污泥特性和膜污染研究

对中试规模的缺氧—好氧—膜生物反应器(A/O—MBR)处理城市污水进行研究,并对好氧池内活性污泥的特性和膜污染后期的影响因素进行了分析。试验结果表明:污泥浓度(MLSS)对CODCr、氨氮等各指标的处理效果均有影响。与传统活性污泥工艺相比,膜生物反应器污泥负荷小、表观产泥率低。     

Effect of upflow velocity on the performance of an inclined plate membrane bioreactor treating municipal wastewater

An inclined plate membrane bioreactor (iPMBR) was introduced to meet the challenge of handling high mixed liquor suspended solids when operating at long sludge retention times. During the first 407 days of operation, the iPMBR was able to rezone more sludge (1.5-10.5 times greater) in its upstream, anoxic tank compared to its downstream, aerobic tank. This could extend membrane filtration by diverting most of the sludge from the aerobic zone. During this period, the upflow velocities through the inclined plates of the anoxic tank ranged from 2.3 x 10(-4) to 7.7 x 10(-4) m/s. After Day 407, the operating conditions were changed to determine whether the iPMBR would fail to create a sludge concentration difference between its two tanks. When the upflow velocity was increased to 1.8 x 10(-3) m/s, the sludge concentration difference between the two zones was removed. This indicated that the upflow velocity had increased sufficiently to overcome the settling velocities of most flocs, resulting in more solids being carried from the anoxic to the aerobic tank. For the configuration of this iPMBR, operating at flow rates where the upflow velocity through the inclined plates was less than 1.0 x 10(-3) m/s would be necessary to keep a significant sludge concentration difference between its two zones.     

Optimal biodegradation of phenol and municipal wastewater using a controlled sequencing batch reactor.

This work presents the results of the application of an optimally controlled influent flow rate strategy to biodegrade, in a discontinuous reactor, a mixture of municipal wastewater and different concentrations of phenol when used as a toxic compound model. The influent is fed into the reactor in such a way to obtain the maximal degradation rate avoiding the inhibition of the microorganisms. Such an optimal strategy was able to manage increments of phenol concentrations in the influent up to 7000 mg/L without any problem. It was shown that the optimally controlled influent flow rate strategy is a good and reliable tool when a discontinuous reactor is applied to degrade an industrial wastewater.     

Performance comparison of a pilot-scale membrane bioreactor and a full-scale sequencing batch reactor with sand filtration: treatment of low strength wastewater from a northern Canadian Aboriginal Community.

Northern Aboriginal communities in Canada suffer from poor wastewater treatment. Treatment systems on 75% of Manitoban Aboriginal communities produce substandard effluent despite the presence of sophisticated treatment systems. A 200-litre, pilot-scale membrane bioreactor (MBR) was established on the Opaskwayak Cree Nation to investigate the feasibility of MBRs in mitigating Aboriginal wastewater treatment issues. The pilot system was remote controlled and monitored via the Internet using the program pcAnywhere. The community utilized two existing sequencing batch reactors (SBR) and three sand filters for wastewater treatment. The community wastewater was relatively weak and highly fluctuating which led to poorly settling sludge that readily fouled the sand filters. A comparison study between the MBR and SBR was undertaken from September to December 2003. Operated at a 10-hour hydraulic retention time and 20-day solids residence time, the MBR outperformed the SBR and sand filtration on BOD and suspended solids removal. Furthermore, the MBR showed high levels of nitrification despite relatively cold water temperatures.     

Treatment of strong nitrogen swine wastewater in a full-scale sequencing batch reactor.

Treatment of swine wastewater containing strong nitrogen was attempted in a full-scale SBR. The strongest swine wastewater was discharged from a slurry-type barn and called swine-slurry wastewater (SSW). Slightly weaker wastewater was produced from a scraper-type barn and called swine-urine wastewater (SUW). TCOD, NH4+-N and TSS in raw SSW were 23,000-72,000 mg/L, 3,500-6,000 mg/L and 17,000-50,000 mg/L, respectively. A whole cycle of SBR consists of 4 sub-cycles with anoxic period of 1 hr and aerobic period of 3 hr. The maximum loading rates of both digested-SSW and SUW were similar to 0.22 kg NH4+-N/m3/day whereas the maximum loading rates of raw SSW was up to 0.35 TN/m3/day on keeping the effluent quality of 60 TN mg/l. The VFAs portion of SCOD in raw SSW was about more than 60%. The VFAs in SUW and digested-SSW were about 22% and 15%, respectively. NH4+-N and PO4(3-)-P in SSW were removed efficiently compared to those in digested-SSW and DUW because SSW had high a C/N ratio and readily biodegradable organic. High concentration of organic was useful to enhance denitrification and P uptake. Also the amount of external carbon for denitrification was reduced to 5% and 10% of those for digested-SSW and SUW.     

Photosynthetic bacteria production from food processing wastewater in sequencing batch and membrane photo-bioreactors

Application of photosynthetic process could be highly efficient and surpass anaerobic treatment in releasing less greenhouse gas and odor while the biomass produced can be utilized. The combination of photosynthetic process with membrane separation is possibly effective for water reclamation and biomass production. In this study, cultivation of mixed culture photosynthetic bacteria from food processing wastewater was investigated in a sequencing batch reactor (SBR) and a membrane bioreactor (MBR) supplied with infrared light. Both photo-bioreactors were operated at a hydraulic retention time (HRT) of 10 days. Higher MLSS concentration achieved in the MBR through complete retention of biomass resulted in a slightly improved performance. When the system was operated with MLSS controlled by occasional sludge withdrawal, total biomass production of MBR and SBR photo-bioreactor was almost equal. However, 64.5% of total biomass production was washed out with the effluent in SBR system. Consequently, the higher biomass could be recovered for utilization in MBR.     

Post-treatment of a slaughterhouse wastewater: stability of the microbial community of a sequencing batch reactor operated under oxygen limited conditions.

Slaughterhouse wastewater is a complex effluent with an important content of organic nitrogen. After an anaerobic treatment where most of the organic matter is removed, the nitrogen, remains as ammonium and post-treatment of the effluent is necessary. Sequencing batch reactor (SBR) technology has been developed to completely remove nitrogen in one single reactor combining aerobic and anoxic stages. Under oxygen limited conditions only nitrite is produced with concomitant energy saving. The stability and diversity of the microbial community from a nitrifying denitrifying SBR operated under oxygen limited conditions were studied using molecular and respirometric methods. The AOB (ammonia oxidizing bacteria) community was relatively stable Nitrosomonas being the dominant genera although Nitrosospira and Nitrosococcus were detected in low proportions. Nitrite oxidizing bacteria were out competed during the operation under oxygen-limited conditions. After an increase of the DO in the reactor Nitrobacter spp were detected suggesting that they remained in the system. Changes in the AOB and denitrifying communities were observed after the DO increase. Sedimentation problems were detected during operation, this could be related to the predominance of Thauera spp detected by FISH and T-RFLP.     

Optimizing sequencing batch reactor (SBR) reactor operation for treatment of dairy wastewater with aerobic granular sludge

The biological wastewater treatment using aerobic granular sludge is a new and very promising method, which is predominantly used in SBR reactors which have higher volumetric conversion rates than methods with flocculent sludge. With suitable reactor operation, flocculent biomass will accumulate into globular aggregates, due to the creation of increased substrate gradients and high shearing power degrees. In the research project described in this paper dairy wastewater with a high particle load was treated with aerobic granular sludge in an SBR reactor. A dynamic mathematical model was developed describing COD and nitrogen removal as well as typical biofilm processes such as diffusion or substrate limitation in greater detail. The calibrated model was excellently able to reproduce the measuring data despite of strongly varying wastewater composition. In this paper scenario calculations with a calibrated biokinetic model were executed to evaluate the effect of different operation strategies for the granular SBR. Modeling results showed that the granules with an average diameter of 2.5 mm had an aerobic layer in between 65-95 microm. Density of the granules was 40 kgVSS/m3. Results revealed amongst others optimal operation conditions for nitrogen removal with oxygen concentrations below 5 gO2/m3. Lower oxygen concentrations led to thinner aerobic but thicker anoxic granular layers with higher nitrate removal efficiencies. Total SBR-cycle times should be in between 360-480 minutes. Reduction of the cycle time from 480 to 360 minutes with a 50% higher throughput resulted in an increase of peak nitrogen effluent concentrations by 40%. Considering biochemical processes the volumetric loading rate for dairy wastewater should be higher than 4.5 kgCOD/(m3*d). Higher COD input load with a COD-based volumetric loading rate of 9.0 kgCOD/(m3*d) nearly led to complete nitrogen removal. Under different operational conditions average nitrification rates up to 5 gNH/(m3*h) and denitrification rates up to 3.7 gNO/(m3*h) were achieved.     

Molecular microbial ecology of nitrification in an activated sludge process treating refinery wastewater

The diversity of autotrophic ammonia-oxidizing bacteria (AOB) of the b-subdivision of the class Proteobacteria was investigated in a laboratory-scale denitrification-nitrification bioreactor (DNB) treating a synthetic waste stream. 16S ribosomal RNA (rRNA) gene sequences were amplified from DNA extracted from the oxic DNB sludge. Comparative analysis of the rRNA sequences revealed considerable diversity among the AOB-like sequences. The majority of sequences recovered were related to Nitrosomonas spp. but a smaller number of Nitrosospira-like sequences were obtained. Since different AOB may have different kinetic properties the high diversity of AOB, even in a simple laboratory biotreater treating a simple waste stream, has important implications for the operation of nitrifying wastewater treatment processes.     

Coupled anaerobic-aerobic treatment of whey wastewater in a sequencing batch reactor: proof of concept.

A proof of concept was performed in order to verify if the coupling of anaerobic and aerobic conditions inside the same digester could efficiently treat a reconstituted whey wastewater at 21 degrees C. The sequencing batch reactor (SBR) cycles combined initial anaerobic phase and final aerobic phase with reduced aeration. A series of 24 h cycles in 0.5 L digesters, with four different levels of oxygenation (none, 54, 108 and 182 mgO2 per gram of chemical oxygen demand (COD)), showed residual soluble chemical oxygen demand (sCOD) of 683 +/- 46, 720 +/- 33, 581 +/- 45, 1239 +/- 15 mg L(-1), respectively. Acetate and hydrogen specific activities were maintained for the anaerobic digester, but decreased by 10-25% for the acetate and by 20-50% for the hydrogen, in the coupled digesters. The experiment was repeated using 48 h cycles with limited aeration during 6 or 16 hours at 54 and 108 mgO2gCODinitial(-1), displaying residual sCOD of 177 +/- 43, 137 +/- 38, 104 +/- 22 and 112 +/- 9 mgL(-1) for the anaerobic and the coupled digesters, respectively. The coupled digesters recovered after a pH shock with residual sCOD as low as 132 mg L(-1) compared to 636 mg L(-1) for the anaerobic digester. With regard to the obtained results, the feasibility of the anaerobic-aerobic coupling in SBR digesters for the treatment of whey wastewater was demonstrated.     

Nitrogen removal of high strength wastewater via nitritation/denitritation using a sequencing batch reactor.

The sequencing batch reactor (SBR) process concept was applied to achieve efficient ammonium removal via nitrite under both laboratory and pilot-scale conditions. Both sets of experimental results show that without pH control or carbon addition the nitritation process consistently converted approximately 50% of the ammonium from biosolids dewatering liquids to nitrite with hydraulic retention times (HRT) as short as 10 h. The results from the pilot-scale study also indicate that the selective oxidation of ammonium to nitrite is a reliable process as the accumulation of nitrate was never an issue during a 330-day trial. The SBR process concept was extended to achieve complete nitrogen removal through nitritation and denitritation in the laboratory scale. The experimental results indicate that a total reduction of 96-98% of the ammonium nitrogen from biosolids dewatering liquids (influent concentration typically 1,200 g m(-3)) was achieved with a short HRT of 1.1 d and a removal rate of 1.05 kgNm(-3)d(-1). This process concept was tested at pilot scale where the nitritation process could be started up without temperature control in a short period of time. Nitrogen removal rates up to 1.2 kgNm(-3)d(-1) at an HRT of 0.88 d have been obtained. COD to nitrogen ratios required in the pilot plant were consistently in the range 1.6-1.9 kgCOD kg(-1)N removed.     

Occurrence of EPS in activated sludge from a membrane bioreactor treating municipal wastewater.

EPS are supposed to be among the causes of membrane fouling in membrane bioreactors (MBR). In this work they are measured as total proteins and total polysaccharides. Theoretical and empirical considerations of biomass membrane filtration lead to the conclusion that EPS in the water phase is decisive for the filterability of activated sludge. In this study therefore different ways of separating the water phase from the biomass are investigated, where a simple filtration over a paper filter turned out to be sufficient. Subsequently, a simple batch test set up was used to investigate the influence of substrate conditions on the amount of EPS in the water phase. Dilution of the biomass does not result in changes. Dilution together with substrate addition leads to an increase both in proteins and polysaccharides. Replacement of the water phase leads to no significant changes in protein concentration, but polysaccharide concentration may vary considerably. This phenomenon is more pronounced after replacement of the water phase and substrate addition.     

Application of sequencing batch membrane bioreactors (SB-MBR) for the treatment of municipal wastewater

Sequencing batch membrane bioreactors can be a good option in up-grading small municipal plant and for industrial applications, maintaining some of the advantages of both original technologies (effluent quality improvement, flexibility and simplicity of realization, operation and control). In this study, the effects of volumetric exchange ratio (VER) and aeration/filtration strategy have been evaluated. Moreover, with the adoption of cycles shorter than 8 h, the opportunity of further simplification of the membrane operation has been tested by choosing a continuous filtration mode instead of the usual short cycle of permeation/relaxation. Two lab-scales MBR equipped with Zenon hollow fiber modules were fed on real primary effluent. For all tests, hydraulic retention time of 10 h and sludge retention time of 60 days have been adopted. Different cycles have been investigated, lasting between 1 and 8 h and all comprising an anoxic phase to allow for denitrification. Operation at low VER resulted in better effluent quality with no limitations to the denitrification phase. For VER >33% a pre-aeration step was required before effluent withdrawal for optimal ammonium removal. Moreover, VER appeared to have limited negative effect on sludge concentration and yield, while the membrane cleaning frequency slightly increased for increasing VER.     

On-site treatment of a motorway service area wastewater using a package sequencing batch reactor (SBR).

A sequencing batch reactor (SBR) treating the effluent of a motorway service station in the south of England situated on a major tourist route was investigated. Wastewater from the kitchens, toilets and washrooms facilities was collected from the areas on each side of the motorway for treatment on-site. The SBR was designed for a population equivalent (p.e.) of 500, assuming an average flow of 100 m3/d, influent biochemical oxygen demand (BOD) of 300 mg/l, and influent suspended solids (SS) of 300 mg/l. Influent monitoring over 8 weeks revealed that the average flow was only 65 m3/d and the average influent BOD and SS were 480 mg/l and 473 mg/l respectively. This corresponded to a high sludge loading rate (F:M) of 0.42 d(-1) which accounted for poor performance. Therefore the cycle times were extended from 6 h to 7 h and effluent BOD improved from 79 to 27 mg/l.     

Treatment performance and microbial characteristics in two-stage membrane bioreactor applied to partially stabilized leachate

A two-stage membrane bioreactor system was applied to the treatment of partially stabilized leachate from solid waste landfill in Thailand. In the system, an anoxic tank with incline tube for biomass separation from re-circulated sludge is followed by a second-stage aerobic tank in which a direct submerged hollow-fiber membrane module is used for solid-liquid separation. During steady operation of 200 days, BOD, COD, NH3 and TKN removals were found to be 99.6, 68, 89 and 86% respectively. Determination of nitrogen transforming bacteria by fluorescent in-situ hybridization technique revealed a slightly higher percentage of nitrifying bacteria in the aerobic tank and a higher percentage of denitrifying bacteria in the anoxic tank respectively. Anammox-like bacteria were also detected at relatively high percentage.