Important factors to consider for acrylamide mitigation in potato crisps using pulsed electric fields

This preliminary study aimed to compare the application of pulsed electric field (PEF) with a traditional blanching as pre-treatments before frying for the mitigation of acrylamide content in potato crisps.Measuring the degree of cell disintegration index (p_o) and the changes in water electrical conductivity during washing of potato slices, PEF protocol and sample preparation scheme were optimized. Peeled potato slices (thickness 1.5 ± 0.2 mm) were subjected to PEF (1.5 kV/cm, pulse duration 10 μs, total treatment time 10 ms, pulse frequency 100 Hz) and to blanching (85 °C for 3.5 min) pre-treatments and then to washing in water, evaluating the reduction of acrylamide precursors (reducing sugars and free asparagine). After frying (175 °C, 3 min), product quality, in terms of colour, texture and acrylamide content were evaluated. Results showed that PEF promoted acrylamide precursors leaching followed by a reduction of the final acrylamide content of around 30%, significantly higher if compared to the reduction obtained with blanching, with only slight modifications of the final quality of the product, in terms of colour and texture.Industrial relevanceThe Commission Regulation (EU) 2017/2158 of 20 November 2017 has introduced new benchmark levels and mitigation strategies for the reduction of the presence of acrylamide in foods, directing food businesses to the research of measures to lower the acrylamide formation in foods. The actual industrial production process of fried potato crisps involves the use of many mitigation strategies, such as a blanching of raw potatoes. However, the traditional blanching treatment presents several practical drawbacks and leads to undesirable changes of the product quality. The application of PEF as a pre-treatment could reduce the acrylamide content in deep-fat fried potato crisps. This preliminary study gives important indications regarding the possibility of combining a PEF pre-treatment on raw potato slices with subsequent industrial processing steps for the production of potato crisps with low acrylamide concentration.     

Optimization of the blanching process to reduce acrylamide in fried potatoes

A central composite design was used to study the effect of blanching time and temperature on the extraction of reducing sugars from potato strips and slices. After frying, the impact of both factors on the acrylamide content in French fries and potato crisps was evaluated. Acrylamide could be lowered more efficiently in potato crisps compared to French fries, due to a more pronounced extraction of sugars from potato slices upon blanching. In both products, blanching temperature was the main influencing factor for sugar extraction and subsequent acrylamide mitigation. Blanching at temperatures of about 70 °C for a short period of time (about 10 min) was more efficient compared to blanching at lower temperatures, which appeared more time-consuming. However, the extraction efficiency of reducing sugars was over 10% lower when the potato cuts were blanched in water which was previously used for blanching, leading to over 10% less reduction in the final acrylamide content.     

Variety and storage conditions affect the precursor content and amount of acrylamide in potato crisps

BACKGROUND: Acrylamide, a probable human carcinogen, is formed from the amino acid asparagine and reducing sugars when potato products are processed at high temperatures. This is a two‐year study on five Swedish‐grown potato clones, two of which are adapted to cold storage. The clones represented a wide range of precursor concentrations: asparagine, 3.7–15.3 mg g^?1; reducing sugars, 0.9–14.9 mg g^?1. Crisps were prepared in laboratory‐scale equipment mimicking industrial processing conditions. RESULTS: Potatoes stored at 4 °C had significantly higher levels of glucose and fructose than potatoes stored at 8 °C. Acrylamide levels were significantly higher in crisps made from potatoes stored at 4 °C. Two clones with a large difference in asparagine concentration but similar glucose and fructose concentrations gave crisps with significantly different acrylamide contents. The lowest levels of acrylamide were found in crisps made from the potato variety with the lowest asparagine concentration. CONCLUSION: The findings show that variety and storage conditions influence the levels of precursors. Acrylamide formation in crisps can be reduced by using potato varieties with low levels of both asparagine and reducing sugars. Mass transport of precursors during heating is suggested to be important for acrylamide formation in potato crisps. Copyright © 2007 Society of Chemical Industry     

Study of acrylamide mitigation in model systems and potato crisps: effect of rosmarinic acid

In the current study, rosmarinic acid (RosA) played a critical role in inhibiting acrylamide (AA) formation in Maillard system and potato chips. Compared to the control group, AA formation was markedly inhibited by RosA of 10⁻⁴ and 10⁻¹ mm in asparagine (Asn)-glucose (Glc) system, and 10⁻⁵−1.0 mm in Asn-fructose (Fru) system. The kinetic study indicated that with heating time ranging from 30 to 60 min, RosA had a significant inhibition effect on AA formation. Mechanism study showed the addition reaction between RosA and AA was the primary pathway to inhibit AA formation. In potato crisps, response surface methodology showed that frying temperature of 140.11 °C, frying time of 6.02 min and RosA concentration of 0.012 μm had the lowest AA formation. In conclusion, RosA inhibited AA formation in both the model systems and potato crisps, and its application in food industry is well expected.     

A methodology for evaluating the formation and human exposure to acrylamide through fried potato crisps

Potato crisps are a popular snack food which have been implicated as a potential source of acrylamide. This study develops a farm-to-fork human exposure assessment model for acrylamide in fried potato crisps for Irish consumers. The model used Monte Carlo simulation techniques to model the various stages from on farm production of potatoes, storage, processing, crisp production and final human consumption of potato crisps. A baseline model is created and a number of scenarios are subsequently created to look at the impact of different model assumptions and input parameters. The baseline model found that the mean level of acrylamide in potato crisps in Ireland was 720 μg/kg. Irish consumer exposure to acrylamide in potato crisps was estimated to be 0.052 and 0.064 μg/kg bw/day for males and females, respectively. A sensitivity analysis revealed the important parameters influencing the model predictions. The initial level of reducing sugars was found to be the most important parameter (correlation coefficient 0.58 and 0.57 for glucose and fructose, respectively), highlighting the importance of selecting cultivars with low reducing sugar levels for crisp production. The cooking regime had a significant impact on model predictions, highlighting the need for further research into the impact of different time and temperature combinations. Blanching and soaking of potatoes were also identified as important risk reduction processes.     

Effect of innovative pre-treatments on the mitigation of acrylamide formation in potato chips

The aim of this research was to evaluate the reduction of acrylamide (AA) formation in potato chips applying innovative pre-treatments. Raw potato slices were subjected for 5 and 15 min to: dipping in water; dipping in Aureobasidium pullulans L1 yeast water suspension; dipping in water or in yeast water suspension after pulsed electric fields (PEF) in order to investigate a possible synergistic effect of pre-treatments. The raw potato samples were analysed for AA precursors and, after frying, for AA by using HPLC-MS/MS. In addition, the final potato chips main quality parameters were evaluated.Compared to untreated potato chips, yeast treatment promoted a reduction of AA formation mainly at the longest dipping time (15 min). PEF treatment followed by water dipping was the most effective in reducing AA for both the studied treatment times. The combination of PEF and yeast treatments led only a slight reduction of AA formation.Industrial relevanceThe Commission Regulation (EU) 2017/2158 has established new acrylamide (AA) benchmark levels in different foods due to its negative classification as “probably carcinogenic to human”. For this reason, food industries are interested in developing different processing methods to reduce the AA formation and at the same time to maintain an acceptable quality of final products. Fried potatoes (French fries and chips) are the most vulnerable foods in terms of high content of AA formation, being rich in the main Maillard reaction substrates, such as asparagine and reducing sugars, and characterized by a high surface to volume ratio. Among the strategies recently suggested for the reduction of AA in potato chips, pulsed electric fields (PEF) and yeast pre-treatments are very promising, having the potentiality to reduce AA precursors in raw potato tissues. In this study the possibility to apply yeast and PEF pre-treatments on raw potato slices with suitable processing times for a possible industrial application were evaluated.     

The effect of asparaginase on acrylamide formation in French fries

Acrylamide formation in French fries was investigated in relation to blanching and asparaginase soaking treatments before final frying. Par-fried potatoes of Bintje variety were prepared by cutting strips (0.8 × 0.8 × 5 cm) which were blanched at 75 °C for 10 min. Unblanched strips were used as the control. Control or blanched strips were then dried at 85 °C for 10 min and immediately partially fried at 175 °C for 1 min. Finally, frozen par-fried potatoes were fried at 175 °C for 3 min to obtain French fries. Pre-drying of raw or blanched potato strips did not generate acrylamide formation as expected. Partial frying of pre-dried control potato strips generated 370 μg/kg of acrylamide and the final frying determined French fries with 2075 μg/kg of acrylamide. When control potato strips were treated with a 10000 ASNU/l asparaginase solution at 40 °C for 20 min, the acrylamide formation in French fries was reduced by 30%. When blanched potato strips were treated in the same way, the produced French fries have 60% less acrylamide content than blanched strips without the enzyme treatment. Soaking of blanched potato strips (75 °C, 10 min) in an 10000 ASNU/l asparaginase solution at 40 °C for 20 min is an effective way to reduce acrylamide formation after frying by reducing the amount of one of its important precursors such as asparagine.     

Compositions of phenolic compounds,amino acids and reducing sugars in commercial potato varieties and their effects on acrylamide formation

BACKGROUND: Potato is consumed as an important source of carbohydrate and other nutrients as well as a good source of phenolics. Acrylamide is a potential carcinogen formed during frying of potato products. This study investigated the compositions of phenolic compounds, amino acids and reducing sugars in 16 commercial potato varieties from eight countries and analysed the relationships between these compositions and the levels of acrylamide generated by heating (185 °C, 25 min) potato powders. RESULTS: Major phenolic compounds in the tested potato varieties were identified as hydroxycinnamoylquinic/hydroxycinnamoyl derivatives by liquid chromatography/mass spectrometry. Great variations in the contents of phenolic compounds, free reducing sugars and amino acids as well as wide variations in acrylamide concentration were found among the different potato varieties. Correlation analysis revealed that fructose (r = 0.956***), glucose (r = 0.826***) and asparagine (r = 0.842***) were positively correlated with acrylamide formation. Interestingly, it was observed that higher levels of phenolic compounds were related to lower levels of acrylamide (r = ? 0.692*). CONCLUSION: Careful selection of potato varieties with lower levels of fructose, glucose and asparagine and higher levels of phenolic compounds may mitigate acrylamide formation during thermal processing of potato products. Copyright © 2010 Society of Chemical Industry     

Potential for acrylamide formation in potatoes: data from the 2003 harvest

Reducing sugars, free amino acids, and the potential for acrylamide formation were determined in more than 50 potato samples from the 2003 harvest in Switzerland. The reducing sugar content strongly correlated with acrylamide, whereas no correlation was found between acrylamide and free asparagine or the pool of free amino acids. The reducing sugar contents and the acrylamide potentials were higher in most of the cultivars tested than in the samples from 2002. This was probably due to the hot and dry summer of 2003. Monitoring sugars and amino acids during heating at 120 °C and 180 °C showed that glucose and fructose reacted much faster than sucrose and the amino acids. Glutamine was consumed to a larger extent than any of the other amino acids. During prolonged storage, the reducing sugars decreased considerably while only moderate changes in the free amino acids were observed. Altogether, glucose and fructose remain the critical factors for acrylamide formation in potatoes and represent the most feasible way of reducing the formation of acrylamide in potato products.     

Acrylamide content in fried chips prepared from irradiated and non-irradiated stored potatoes

The content of reducing sugars and asparagine, responsible for the formation of acrylamide, was determined in eight Indian potato varieties. Among these, Kufri chipsona-2 and Kufri lavkar showed the lowest level of reducing sugar (680.68 ± 56.50 mg/kg) and asparagine (2074.36 ± 122.27 mg/kg), respectively. The acrylamide content in potato chips prepared from Kufri chipsona-2, the variety that is used commercially in India for making potato chips was also the lowest. Irradiation of this variety of potatoes at the sprout inhibition dose of 60 Gy and subsequent storage for six months showed a 10.7% lower content of reducing sugars at both 14 and 4 °C. The acrylamide content was 8.41% and 6.95% lower in chips from irradiated potatoes stored at 14 and 4 °C than the corresponding non-irradiated controls. The colour of the chips was also better in irradiated potatoes as judged from the L∗ and a∗ values.     

Current issues in dietary acrylamide: formation,mitigation and risk assessment

Acrylamide (AA) is known as a neurotoxin in humans and it is classified as a probable human carcinogen by the International Agency of Research on Cancer. AA is produced as by‐product of the Maillard reaction in starchy foods processed at high temperatures (>120 °C). This review includes the investigation of AA precursors, mechanisms of AA formation and AA mitigation technologies in potato, cereal and coffee products. Additionally, most relevant issues of AA risk assessment are discussed. New technologies tested from laboratory to industrial scale face, as a major challenge, the reduction of AA content of browned food, while still maintaining its attractive organoleptic properties. Reducing sugars such as glucose and fructose are the major contributors to AA in potato‐based products. On the other hand, the limiting substrate of AA formation in cereals and coffee is the free amino acid asparagine. For some products the addition of glycine or asparaginase reduces AA formation during baking. Since, for potatoes, the limiting substrate is reducing sugars, increases in sugar content in potatoes during storage then introduce some difficulties and potentially quite large variations in the AA content of the final product. Sugars in potatoes may be reduced by blanching. Levels of AA in different foods show large variations and no general upper limit is easily applicable, since some formation will always occur. Current policy is that practical measures should be taken voluntarily to reduce AA formation in vulnerable foods since AA is considered a health risk at the concentrations found in foods. © 2013 Society of Chemical Industry     

Effects of sulphur nutrition during potato cultivation on the formation of acrylamide and aroma compounds during cooking

Lack of sulphur nutrition during potato cultivation has been shown to have profound effects on tuber composition, affecting in particular the concentrations of free asparagine, other amino acids and sugars. This is important because free asparagine and sugars react at high temperatures to form acrylamide, a suspect carcinogen. Free amino acids and sugars also form a variety of other compounds associated with colour and flavour. In this study the volatile aroma compounds formed in potato flour heated at 180 °C for 20 min were compared for three varieties of potato grown, with and without sulphur fertiliser. Approximately 50 compounds were quantified in the headspace extracts of the heated flour, of which over 40 were affected by sulphur fertilisation and/or variety. Many of the 41 compounds found at higher concentrations in the sulphur-deficient flour were Strecker aldehydes and compounds formed from their condensation, whereas only one compound, benzaldehyde, behaved in the same way as did acrylamide and was found at higher concentrations in the sulphur-sufficient flour. The reasons for these effects are discussed.     

Reduction of acrylamide formation by vanadium salt in potato French fries and chips

The effects of vanadyl sulphate on the formation of acrylamide have been studied in fried potato products, such as French fries and chips. Acrylamide formation was inhibited by 30.3%, 53.3% and 89.3% when the sliced potato strips were soaked in 0.001, 0.01 and 0.1 M vanadyl sulphate (VOSO₄) solutions, respectively, for 60 min before frying. Moreover, 57.7%, 71.4% and 92.5% inhibition of acrylamide formation was observed when chips were soaked in the respective vanadyl sulphate solution before frying. In a separate model reaction, a solution containing an equimolar concentration of l-asparagine and d-glucose showed a significant inhibition of acrylamide formation when heated at 150 °C for 30 min in the presence of vanadyl sulphate (VOSO₄). The results indicate that the binding of VO²⁺ to asparagine and the decrease in the pH of the potato samples resulted in a significant reduction of acrylamide formation in fried potato products.     

Reduction of acrylamide formation in potato slices during frying

Reduction of acrylamide formation in potato chips was investigated in relation to frying temperature and three treatments before frying. Potato slices (Tivoli variety, diameter: 37 mm, width: 2.2 mm) were fried at 150°C, 170°C and 190°C until reaching moisture contents of ∼1.7 g water/100 g (total basis). Prior to frying, potato slices were treated in one of the following ways: (i) soaked in distilled water for 0 min (control), 40 min and 90 min; (ii) blanched in hot water at six different time-temperature combinations (50°C for 30 and 70 min; 70°C for 8 and 40 min; 90°C for 2 and 9 min); (iii) immersed in citric acid solutions of different concentrations (10 and 20 g/l) for half an hour. Glucose and asparagine concentration was determined in potato slices before frying, whereas acrylamide content was determined in the resultant fried potato chips. Glucose content decreased in ∼32% in potato slices soaked 90 min in distilled water. Soaked slices showed on average a reduction of acrylamide formation of 27%, 38% and 20% at 150°C, 170°C and 190°C, respectively, when they were compared against the control. Blanching reduced on average 76% and 68% of the glucose and asparagine content compared to the control. Potato slices blanched at 50°C for 70 min surprisingly had a very low acrylamide content (28 μm/kg) even when they were fried at 190°C. Potato immersion in citric acid solutions of 10 and 20 g/l reduced acrylamide formation by almost 70% for slices fried at 150°C. For the three pre-treatments studied, acrylamide formation increased dramatically as the frying temperature increased from 150°C to 190°C.     

An experimental set-up for studying acrylamide formation in potato crisps

The objective of this work was to set up lab-scale equipment for production of crisps mimicking industrial conditions. Slices of Saturna potatoes were deep-fat fried for 2-4.5 min at 160 °C. A solid phase extraction method for acrylamide from potato crisps was used, and the extraction recovery was calculated to 95%. Acrylamide was analysed using liquid chromatography tandem mass spectrometry. The relative standard deviation was below 3% for analyses performed on the same day and below 5% for inter-day analyses. The limit of quantification was estimated to be 160 μg/kg potato crisps. The colour of potato slices was determined using a digital imaging method and related to the acrylamide content. There were tendencies that L*(lightness) decreased and that that a*(redness) and b*(yellowness) increased with increasing acrylamide content. In another experiment, potatoes with different glucose levels were fried for 4 min but no significant difference in acrylamide content (2200-2800 μg/kg) was observed. The experiment was repeated after three months of storage. The levels of acrylamide increased significantly to 8200-13200 μg/kg. The potatoes had been fertilized with different levels of nitrogen, but no relation was found between the nitrogen supplied and the acrylamide content. The experimental set-up was shown to give realistic and reproducible experimental data, regarding colour, water content and acrylamide levels. It will be used together with the analytical methods as a platform for further research on the formation of acrylamide.     

Ultrasonic-assisted leaching of glucose and fructose as an alternative mitigation technology of acrylamide and 5- hydroxymethylfurfural in potato chips

The effect of ultrasound (480 W, 40 kHz) on the leaching of reducing sugars during the water soaking of potatoes slices (60, 70 and 80 °C- 1, 8 and 15 min) was investigated to reduce the formation of acrylamide (AA) and 5-hydroxymethylfurfural (5-HMF) in potato chips.Ultrasound (US) influenced abruptly the reducing sugar leaching during the first 15 min, significantly increasing their extraction rate (glucose: 60%, fructose: 30%) at all evaluated temperatures. When potato slices were treated with US, the formation of AA (~95%) and 5-HMF (~96%) were reduced significantly after frying. Although AA content did not correlate with glucose and fructose concentrations, 5-HMF did (r²: 0.80 and 0.83, respectively), probably because reducing sugars are their main precursors. The AA and 5-HMF concentrations of potato chips presented good correlation coefficient (r²:0.76), suggesting the use of 5-hydroxymethylfurfural as an acrylamide indicator for potato chips.     

Correlation of methylglyoxal with acrylamide formation in fructose/asparagine Maillard reaction model system

α-Dicarbonyl compounds were highly reactive intermediates formed in Maillard reaction (MR), and o-phenylenediamine (OPD) was widely used as a trapping agent for α-dicarbonyl compounds. Both aqueous fructose/asparagine (Fru/Asn) and fructose/asparagine/o-phenylenediamine (Fru/Asn/OPD) model systems were heated at 150 °C for up to 30 min. Methylglyoxal (MG) was the main α-dicarbonyl compounds formed in MR, which was chosen as a representative of α-dicarbonyl compound to investigate the influence on acrylamide (AA) formation. The concentrations of AA, MG and Asn were detected during MR by HPLC method. The results indicated that the formation of AA increased with the heating time, and nearly 75% of AA was formed through the participation of α-dicarbonyl compounds. The amounts of formation and consumption of MG increased with heating time, and from 12 min of reaction, the consumed amounts of MG accounted for 62.1–90.3% on the basis of total amounts of MG formed in MR, suggesting that most of the MG took part in further reactions. Meanwhile, Asn concentration decreased with heating time in both models. The formation of AA and consumption of Asn were highly correlated with MG. Indeed, as MG concentration in MG/Asn model system decreased during heating at 150 °C, the concentration of AA significantly increased. The coefficient of correlation between consumed amounts of MG and the formed amounts of AA was 0.931, demonstrating that MG plays a role in AA formation.     

Soaking in a NaCl solution produce paler potato chips

Pairs of potato slices were blanched, soaked in a NaCl solution or water and fried. The originally adjoining faces of the chips were analysed for average L^*a^*b^* color by digital photography and image analysis.Stepwise increases in blanching temperature (60, 65, 70, 75, 80 °C/5 min) gave rise to gradually darker chips above 65 °C, by a total of 9L^* units (P=0.001). Slices soaked after blanching in a 3% NaCl solution for 5 min were consistently paler by 5L^* units (P=0.0054) than those soaked in water only.Change in the concentration range 0.6-9% NaCl was found using one-tailed paired t-test, subsequent to blanching at 70 °C/5 min (P=0.0125).     

Lactic Acid Fermentation Reduces Acrylamide Formation and Other Maillard Reactions in French Fries

ABSTRACT Blanched and nonblanched potato rods (var. Beate) were fermented with Lactobacillus plantarum strain NC8 (10⁹ colony‐forming units [CFU]/mL) at 37 °C for 45 and 120 min. Potato rods were pre‐fried at 170 °C for 3 min, cooled, and subsequently deep‐fried for 2 min 15 s. Potato juice (var. Beate) was fermented with the same strain (108 CFU/mL) at 30 °C for 1 to 5 h. Lactic acid fermentation of nonblanched potato rods for 45 min reduced acrylamide level in French fries with 48%, and with 71% after 120 min. By blanching potato rods before fermentation, reductions in acrylamide after 45 min and 120 min were 79% and 94%, respectively. Blanching, and especially fermentation, reduced visually judged browning of the French fries. Fermentation of potato juice reduced pH from 5.70 to 4.05 after 3 h. Simultaneously, glucose declined from 610.8 mg/100 mL to 7.9 mg/100 mL, fructose from 457.8 mg/100 mL to 0.0 mg/100 mL, and sucrose from 132.0 mg/100 mL to 29.2 mg/100 mL. Asparagine content remained largely unaffected between 0 h (1217.5 μmol/100 mL) and 4 h (1175.6 μmol/100 mL) and increased slightly (1470.3 μmol/100 mL) after 5 h fermentation. Levels of several other amino acids involved in Maillard reactions, that is, alanine, arginine, phenylalanine, and serine, decreased during fermentation. It is concluded that acrylamide formation during production of French fries can be effectively lowered by lactic acid fermentation of potato rods before deep‐frying. The reduction is due to reduced levels of reducing sugars rather than reduction of available asparagine.