Tris(pentafluorophenyl) borane as an electrolyte additive for LiFePO4 battery

The effects of tris(pentafluorophenyl) borane (TPFPB) additive in electrolyte at the LiFePO₄ cathode on the high temperature capacity fading were investigated by electrochemical impedance spectroscopy (EIS), cyclic voltammetry (CV), cyclability, SEM and Fourier transform infrared (FTIR). According to the study results, tris(pentafluorophenyl) borane has the ability to improve the cycle performance of LiFePO₄ at high temperature. LiFePO₄ electrodes cycled in the electrolyte without the TPFPB additive show a significant increase in charge transfer resistance by EIS analysis. SEM and FTIR disclose evidence of surface morphology change and solid electrolyte interface (SEI) formation. FTIR investigation shows various functional groups are found on the cathode material surface after high temperature cycling tests. The results showed an obvious improvement of high temperature cycle performance for LiFePO₄ cathode material due to the TPFPB additive. The observed improved cycling performance and improved lithium ion transport are attributed to decreased LiF content in the SEI film.     

Fabrication and electrochemical characteristics of electrospun LiFePO4/carbon composite fibers for lithium-ion batteries

LiFePO₄/C composite fibers were synthesized by using a combination of electrospinning and sol-gel techniques. Polyacrylonitrile (PAN) was used as an electrospinning media and a carbon source. LiFePO₄ precursor materials and PAN were dissolved in N,N-dimethylformamide separately and they were mixed before electrospinning. LiFePO₄ precursor/PAN fibers were heat treated, during which LiFePO₄ precursor transformed to energy-storage LiFePO₄ material and PAN was converted to carbon. The surface morphology and microstructure of the obtained LiFePO₄/C composite fibers were characterized using scanning electron microscopy (SEM), transmission electron microscopy (TEM) and elemental dispersive spectroscopy (EDS). XRD measurements were also carried out in order to determine the structure of LiFePO₄/C composite fibers. Electrochemical performance of LiFePO₄/carbon composite fibers was evaluated in coin-type cells. Carbon content and heat treatment conditions (such as stabilization temperature, calcination/carbonization temperature, calcination/carbonization time, etc.) were optimized in terms of electrochemical performance.     

Effects of TiO2 coating on high-temperature cycle performance of LiFePO4-based lithium-ion batteries

LiFePO₄ particles were coated with TiO₂ (molar ratio = 3%) via a sol–gel process, and the effects of the coating on cycle performance of LiFePO₄ cathode at 55 °C against either a Li or a C (mesocarbon microbead) anode were investigated. It was found that, while the coating reduces capacity fading of the LiFePO₄/Li cell, it imposes a deteriorating effect on the LiFePO₄/C cell. Analyses on cell impedance and electrode surface morphology and composition showed that the oxide coating reduced Fe dissolution from the LiFePO₄ cathode and hence alleviated the impedance increase associated with the erosion process. This leads to reduced capacity fading as observed for the LiFePO₄/Li cell. However, the oxide coating itself was eroded upon cycling, and the dissolved Ti ions were subsequently reduced at the anode surface. Ti deposit on the C anode was found to be more active than Fe in catalyzing the formation of the solid-electrolyte interphase (SEI) layer, causing accelerated capacity decay for the LiFePO₄/C cell. The results point out the importance of evaluating the effect of cathode coating material on the anode side, which has generally been overlooked in the past studies.     

Electrochemical performances in temperature for a C-containing LiFePO4 composite synthesized at high temperature

C-LiFePO₄ composite was synthesized by mechano-chemical activation using iron and lithium phosphates and also cellulose as carbon precursor; this mixture was heated at 800 °C under argon during a short time. Long-range cyclings at different temperatures (RT, 40 and 60 °C) and at C/20 rate between 2 and 4.5 V vs. Li⁺/Li were carried out with this C-LiFePO₄ material as positive electrode material in lithium cells. Whatever the cycling conditions used, rather good electrochemical performances were obtained, with a capacity close to the theoretical one and a good cycle life, especially at RT – up to 100 cycles – and at 40 °C with ∼80% of the initial capacity maintained after 100 cycles. The electrodes recovered after long-range cyclings were characterized by X-ray diffraction; whatever the cycling temperature no significant structural changes (cell parameters, bond lengths, etc.) were shown to occur. Nevertheless, iron was found to be present at the negative electrode – as already observed by Amine et al. – after long-range cycling at 60 °C: other analyses have to be done to identify the origin of this iron (from an impurity or from LiFePO₄ itself) and to quantify this amount vs. that of active C-LiFePO₄ material using larger cells.     

LiFePO4 with enhanced performance synthesized by a novel synthetic route

Pure LiFePO₄ was synthesized by heating an amorphous LiFePO₄. The amorphous LiFePO₄ obtained through lithiation of FePO₄·xH₂O by using oxalic acid as a novel reducing agent at room temperature. FePO₄·xH₂O was prepared through co-precipitation by employing FeSO₄·7H₂O and H₃PO₄ as raw materials. X-ray diffraction (XRD), scanning electron microscopy (SEM) observations showed that LiFePO₄ composites with fine particle sizes between 100 nm and 200 nm, and with homogenous sizes distribution. The electrochemical performance of LiFePO₄ powder synthesized at 500 °C were evaluated using coin cells by galvanostatic charge/discharge. The synthesized LiFePO₄ composites showed a high electrochemical capacity of 166 mAh g⁻¹ at the 0.1C rate, and possessed a favorable capacity cycling maintenance at the 0.1C, 0.2C, 0.5C and 1C rate.     

Modeling the capacity degradation of LiFePO4/graphite batteries based on stress coupling analysis

A coupling-analysis-based model to predict the capacity degradation of LiFePO₄ batteries under multi-stress accelerated conditions has been developed. In this model, the joint effect on the battery capacity degradation of any 2 out of 5 stress factors, which include ambient temperature, end of discharge and charge voltage (EODV and EOCV), and discharge and charge rate, is studied through coupling validation tests. Coupling generally exists among these 5 stress factors, and the coupling intensity has a certain relationship with the stress levels. There is a critical stress level at which the coupling can be considered negligible, and when the stress level goes higher, coupling aggravates battery degradation exponentially. Additionally, the study also indicates that battery life shows stronger sensitivity to discharge rate and EOCV than to charge rate and EODV. The developed capacity degradation model based on the input of real operating conditions and coupling intensity calibration achieves error less than 15% when the cycling goes into the stable decay period, and the error converges gradually as the cycling continues.     

Thermal characteristics of a FeF3 cathode via conversion reaction in comparison with LiFePO4

The thermal stability of a FeF₃ cathode via a conversion reaction was quantitatively studied using differential scanning calorimetry (DSC). Mixtures of charged and discharged FeF₃ electrodes and electrolyte were measured by changing the ratio of electrode to electrolyte. A mild exothermic peak was observed at temperatures ranging from 210 to 380 °C for the mixtures of charged electrode and electrolyte even if the electrode/electrolyte ratio was changed. Moreover, the cycling depth had no effect on the thermal stability of the charged electrode in the electrolyte. For the mixtures of discharged electrode and electrolyte, exothermic reactions occurred in the range of 250-350 °C, which varied with the electrode/electrolyte ratio. Although the exothermic reactions of the mixtures varied with the electrode/electrolyte ratio, the thermal risk for both charged and discharged electrodes coexisted with the electrolyte appeared to be mainly due to electrolyte decomposition. By comparing the heat values of mixtures of the charged and discharged electrodes and electrolyte, the FeF₃ electrodes in the electrolyte demonstrated better thermal stability than LiFePO₄ electrodes at elevated temperatures.     

Preparation and characterization of Na-doped LiFePO4/C composites as cathode materials for lithium-ion batteries

To improve the performance of LiFePO₄, single phase Li_1−xNa_xFePO₄/C (x = 0, 0.01, 0.03, 0.05) samples are synthesized by in situ polymerization restriction-carbonthermal reduction method. The effects of Na doping are studied by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscope (TEM), cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS). The results indicate that doped Na ion does not destroy the lattice structure of LiFePO₄, while enlarges the lattice volume. Electrochemical test results show that the Li_0.97Na_0.03FePO₄/C sample exhibits the best electrochemical performance with initial special discharge capacity of 158 mAh g⁻¹ at 0.1 C. EIS results demonstrate that the charge transfer resistance of the sample decreases greatly by doping an appropriate amount of Na.     

Lithium oxalyldifluoroborate/carbonate electrolytes for LiFePO4/artificial graphite lithium-ion cells

The electrolytes based on lithium oxalyldifluoroborate (LiODFB) and carbonates have been systematically investigated for LiFePO₄/artificial graphite (AG) cells, by ionic conductivity test and various electrochemical tests, such as cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS), and charge-discharge test. The conductivity of nine electrolytes as a function of solvent composition and LiODFB salt concentration has been studied. The coulombic efficiency of LiFePO₄/Li and AG/Li half cells with these electrolytes have also been compared. The results show that 1 M LiODFB EC/PC/DMC (1:1:3, v/v) electrolyte has a relatively higher conductivity (8.25 mS cm⁻¹) at 25 °C, with high coulombic efficiency, good kinetics characteristics and low interface resistance. With 1 M LiODFB EC/PC/DMC (1:1:3, v/v) electrolyte, LiFePO₄/AG cells exhibit excellent capacity retention ∼92% and ∼88% after 100 cycles at 25 °C and at elevated temperatures up to 65 °C, respectively; The LiFePO₄/AG cells also have good rate capability, the discharge capacity is 324.8 mAh at 4 C, which is about 89% of the discharge capacity at 0.5 C. However, at −10 °C, the capacity is relatively lower. Compared with 1 M LiPF₆ EC/PC/DMC (1:1:3, v/v), LiFePO₄/AG cells with 1 M LiODFB EC/PC/DMC (1:1:3, v/v) exhibited better capacity utilization at both room temperature and 65 °C. The capacity retention of the cells with LiODFB-based electrolyte was much higher than that of LiPF₆-based electrolyte at 65 °C, while the capacity retention and the rate capacity of the cells is closed to that of LiPF₆-based electrolyte at 25 °C. In summary, 1 M LiODFB EC/PC/DMC (1:1:3, v/v) is a promising electrolyte for LiFePO₄/AG cells.     

Enhancement of electrochemical performance of lithium dry polymer battery with LiFePO4/carbon composite cathode

LiFePO₄/carbon composite electrode was prepared and applied to the dry polymer electrolyte. Enhanced low-temperature performance of LiFePO₄ was achieved by modifying the interface between LiFePO₄ and polymer electrolyte. The molecular weight of the polymer and the salt concentration as the Li/O ratio were optimized at 3 × 10⁵ and 1/10, respectively. Impedance analysis revealed that a small resistive component occurred in the frequency range of the charge transfer process. The reversible capacity of the laminate cell was 140 mAh g⁻¹ (C/20) and 110 mAh g⁻¹ (C/2) at 40 °C, which is comparable to the performance in the liquid electrolyte system.     

Electrochemical properties of LiFePO4 prepared via ball-milling

LiFePO₄ cathode materials with distinct particle sizes were prepared by a planetary ball-milling method. The effects of particle size on the morphology, thermal stability and electrochemical performance of LiFePO₄ cathode materials were investigated. The ball-milling method decreased particle size, thereby reducing the length of diffusion and improving the reversibility of the lithium ion intercalation/deintercalation. It is worth noting that the small particle sample prepared using malonic acid as a carbon source achieved a high capacity of 161 mAh g⁻¹ at a 0.1 C rate and had a very flat capacity curve during the early 50 cycles. However, the big particle samples (∼400 nm) decayed more dramatically in capacity than the small particle size samples (∼200 nm) at high current densities. The improvement in electrode performance was mainly due to the fine particles, the small size distribution, and the increase in electronic conductivity as a result of carbon coating. The structure and morphology of the ground LiFePO₄ samples were characterized with XRD, FE-SEM, TEM, EDS, and DSC techniques.     

Improved high-rate charge/discharge performances of LiFePO4/C via V-doping

V-doped LiFePO₄/C cathode materials were prepared through a carbothermal reduction route. The microstructure was characterized by X-ray diffraction, X-ray photoelectron spectroscopy and scanning electron microscopy. The electrochemical Li⁺ intercalation performances of V-doped LiFePO₄/C were compared with those of undoped one through galvanostatic intermittent titration technique, cyclic voltamperometry, and electrochemical impedance spectrum. V-doped LiFePO₄/C showed a high discharge capacity of ∼70 mAh g⁻¹ at the rate of 20 C (3400 mA g⁻¹) at room temperature. The significantly improved high-rate charge/discharge capacity is attributed to the increase of Li⁺ ion “effective” diffusion capability.     

Electrochemical deposition of porous Co3O4 nanostructured thin film for lithium-ion battery

Porous Co₃O₄ nanostructured thin films are electrodeposited by controlling the concentration of Co(NO₃)₂ aqueous solution on nickel sheets, and then sintered at 300 °C for 3 h. The as-prepared thin films are characterized by thermogravimetric analysis (TGA), X-ray diffraction (XRD), and scanning electron microscopy (SEM). The electrochemical measurements show that the highly porous Co₃O₄ thin film with the highest electrochemically active specific surface area (68.64 m² g⁻¹) yields the best electrochemical performance compared with another, less-porous film and with a non-porous film. The highest specific capacity (513 mAh g⁻¹ after 50 cycles) is obtained from the thinnest film with Co₃O₄ loaded at rate of 0.05 mg cm⁻². The present research demonstrates that electrode morphology is one of the crucial factors that affect the electrochemical properties of electrodes.     

Aging of LiFePO4 upon exposure to H2O

The effect of H₂O on carbon-coated LiFePO₄ particles was investigated by chemical analysis, structural analysis (X-ray diffraction, SEM, TEM), optical spectroscopy (FTIR, Raman) and magnetic measurements. Upon immersion in water, part of the product floats while the main part sinks. Both the floating and the sinking part have been analyzed. We find that the floating and sinking part only differ by the amount of carbon that partly detaches from the particles upon immersion in water. Exposure to H₂O results in rapid attack, within minutes, of the surface layer of the particles, because the particles are no longer protected by carbon. The deterioration of the carbon coat is dependent on the synthesis process, either hydrothermal or solid-state reaction. In both cases, however, the carbon coat is permeable to water and fails to protect the surface of the LiFePO₄ particles. The consequence is that this immersion results in the chemical attack of LiFePO₄, but is restricted to the surface layer of the particles (few nanometers-thick). In case the particles are simply exposed to humid air, the carbon coat protects the particles more efficiently. In this case, the exposure to H₂O mainly results in the delithiation of the surface layer, due to the hydrophilic nature of Li, and only the surface layer is affected, at least for a reasonable time of exposure to humid air (weeks). In addition, within this timescale, the surface layer can be chemically lithiated again, and the samples can be dried to remove the moisture, restoring the reversible electrochemical properties.     

Study of LiFePO4 cathode materials coated with high surface area carbon

LiFePO₄ is a potential cathode material for 4 V lithium-ion batteries. Carbon-coated lithium iron phosphates were prepared using a high surface area carbon to react precursors through a solid-state process, during which LiFePO₄ particles were embedded in amorphous carbon. The carbonaceous materials were synthesized by the pyrolysis of peanut shells under argon, where they were carbonized in a two-step process that occurred between 573 and 873 K. The shells were also treated with a proprietary porogenic agent with the goal of altering the pore structure and surface area of the pyrolysis products. The electrochemical properties of the as-prepared LiFePO₄/C composite cathode materials were systematically characterized by X-ray diffraction, scanning electron microscope, element mapping, energy dispersive spectroscopy, Raman spectroscopy, and total organic carbon (TOC) analysis. In LiFePO₄/C composites, the carbon not only increases rate capability, but also stabilizes capacity. In fact, the capacity of the composites increased with the specific surface area of carbon. The best result was observed with a composite made of 8.0 wt.% with a specific surface area of 2099 m² g⁻¹. When high surface area carbon was used as a carbon source to produce LiFePO₄, overall conductivity increased from 10⁻⁸ to 10⁻⁴ S cm⁻¹, because the inhibition of particle growth during the final sintering process led to greater specific capacity, improved cycling properties and better rate capability compared to a pure olivine LiFePO₄ material.     

New freeze-drying method for LiFePO4 synthesis

The freeze-drying method is proposed as an effective synthesis process for the obtaining of LiFePO₄/C composites. The citric acid is used as a complexing agent and carbon source. After the low temperature annealing, the freeze-dried solution leads to a homogeneous carbon covered LiFePO₄ sample. The chemical characterization of the material included ICP and elemental analysis, infrared spectroscopy, X-ray diffraction, magnetic measurements and thermal analysis. SEM and TEM microscopies indicate an aggregate morphology with tiny particles of lithium iron phosphate inside a carbon matrix. Impedance spectroscopy showed a 8.0 × 10⁻⁷ S cm⁻¹ conductivity value. Cyclic voltammetry graphics displayed the two peaks corresponding to the Fe(II)/Fe(III) reaction and demonstrated the good reversibility of the material. The specific capacity value obtained at C/40 rate was 164 mAh g⁻¹, with a slight decrease on greater C-rates reaching 146 mAh g⁻¹ at C/1. The capacity retention study has evidenced good properties, with retention over 97% of the maximum values in the first 50 cycles, which allows an effective performance of the freeze-dried sample as cathodic material in lithium-ion batteries.     

LiFePO4 as an optimum power cell material

Nano-crystallized LiFePO₄ has been synthesized with a simple three-step-synthesis technology in the presence of nano-ferric oxide as iron source and polyacence (PAS) as a reductive agent and high conductive carbon source. The use of PAS increases the conductivity and prevents the particles growth. The most feasible calcined temperature and time was investigated and the best cell performance was delivered by the sample calcined at 700 °C for 4 h. This material shows excellent specific capacity and cycle efficiency at high current rates, almost no capacity loss can be observed up to 100 cycles which make it more superior as an optimum power cell cathode material.     

Effect of mechanical activation process parameters on the properties of LiFePO4 cathode material

Pure, nano-sized LiFePO₄ and carbon-coated LiFePO₄ (LiFePO₄/C) positive electrode (cathode) materials are synthesized by a mechanical activation process that consists of high-energy ball milling and firing steps. The influence of the processing parameters such as firing temperature, firing time and ball-milling time on the structure, particle size, morphology and electrochemical performance of the active material is investigated. An increase in firing temperature causes a pronounced growth in particle size, especially above 600 °C. A firing time longer than 10 h at 600 °C results in particle agglomeration; whereas, a ball milling time longer than 15 h does not further reduce the particle size. The electrochemical properties also vary considerably depending on these parameters and the highest initial discharge capacity is obtained with a LiFePO₄/C sample prepared by ball milling for 15 h and firing for 10 h at 600 °C. Comparison of the cyclic voltammograms of LiFePO₄ and LiFePO₄/C shows enhanced reaction kinetics and reversibility for the carbon-coated sample. Good cycle performance is exhibited by LiFePO₄/C in lithium batteries cycled at room temperature. At the high current density of 2C, an initial discharge capacity of 125 mAh g⁻¹ (73.5% of theoretical capacity) is obtained with a low capacity fading of 0.18% per cycle over 55 cycles.     

Surfactant based sol–gel approach to nanostructured LiFePO4 for high rate Li-ion batteries

Porous nanostructured LiFePO₄ powder with a narrow particle size distribution (100–300 nm) for high rate lithium-ion battery cathode application was obtained using an ethanol based sol–gel route employing lauric acid as a surfactant. The synthesized LiFePO₄ powders comprised of agglomerates of crystallites <65 nm in diameter exhibiting a specific surface area ranging from 8 m² g⁻¹ to 36 m² g⁻¹ depending on the absence or presence of the surfactant. The LiFePO₄ obtained using lauric acid resulted in a specific capacity of 123 mAh g⁻¹ and 157 mAh g⁻¹ at discharge rates of 10C and 1C with less than 0.08% fade per cycle, respectively. Structural and microstructural characterization were performed using X-ray diffraction (XRD), scanning electron microscopy (SEM) and high-resolution transmission electron microscopy (HRTEM) with energy dispersive X-ray (EDX) analysis while electronic conductivity and specific surface area were determined using four-point probe and N₂ adsorption techniques.