Lithium oxalyldifluoroborate/carbonate electrolytes for LiFePO4/artificial graphite lithium-ion cells

The electrolytes based on lithium oxalyldifluoroborate (LiODFB) and carbonates have been systematically investigated for LiFePO₄/artificial graphite (AG) cells, by ionic conductivity test and various electrochemical tests, such as cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS), and charge-discharge test. The conductivity of nine electrolytes as a function of solvent composition and LiODFB salt concentration has been studied. The coulombic efficiency of LiFePO₄/Li and AG/Li half cells with these electrolytes have also been compared. The results show that 1 M LiODFB EC/PC/DMC (1:1:3, v/v) electrolyte has a relatively higher conductivity (8.25 mS cm⁻¹) at 25 °C, with high coulombic efficiency, good kinetics characteristics and low interface resistance. With 1 M LiODFB EC/PC/DMC (1:1:3, v/v) electrolyte, LiFePO₄/AG cells exhibit excellent capacity retention ∼92% and ∼88% after 100 cycles at 25 °C and at elevated temperatures up to 65 °C, respectively; The LiFePO₄/AG cells also have good rate capability, the discharge capacity is 324.8 mAh at 4 C, which is about 89% of the discharge capacity at 0.5 C. However, at −10 °C, the capacity is relatively lower. Compared with 1 M LiPF₆ EC/PC/DMC (1:1:3, v/v), LiFePO₄/AG cells with 1 M LiODFB EC/PC/DMC (1:1:3, v/v) exhibited better capacity utilization at both room temperature and 65 °C. The capacity retention of the cells with LiODFB-based electrolyte was much higher than that of LiPF₆-based electrolyte at 65 °C, while the capacity retention and the rate capacity of the cells is closed to that of LiPF₆-based electrolyte at 25 °C. In summary, 1 M LiODFB EC/PC/DMC (1:1:3, v/v) is a promising electrolyte for LiFePO₄/AG cells.     

Effect of mechanical activation process parameters on the properties of LiFePO4 cathode material

Pure, nano-sized LiFePO₄ and carbon-coated LiFePO₄ (LiFePO₄/C) positive electrode (cathode) materials are synthesized by a mechanical activation process that consists of high-energy ball milling and firing steps. The influence of the processing parameters such as firing temperature, firing time and ball-milling time on the structure, particle size, morphology and electrochemical performance of the active material is investigated. An increase in firing temperature causes a pronounced growth in particle size, especially above 600 °C. A firing time longer than 10 h at 600 °C results in particle agglomeration; whereas, a ball milling time longer than 15 h does not further reduce the particle size. The electrochemical properties also vary considerably depending on these parameters and the highest initial discharge capacity is obtained with a LiFePO₄/C sample prepared by ball milling for 15 h and firing for 10 h at 600 °C. Comparison of the cyclic voltammograms of LiFePO₄ and LiFePO₄/C shows enhanced reaction kinetics and reversibility for the carbon-coated sample. Good cycle performance is exhibited by LiFePO₄/C in lithium batteries cycled at room temperature. At the high current density of 2C, an initial discharge capacity of 125 mAh g⁻¹ (73.5% of theoretical capacity) is obtained with a low capacity fading of 0.18% per cycle over 55 cycles.     

One-pot, glycine-assisted combustion synthesis and characterization of nanoporous LiFePO4/C composite cathodes for lithium-ion batteries

Nanoporous LiFePO₄/C composite cathodes have been synthesized by a novel one-pot, glycine-assisted combustion (GAC) method in presence of 2 wt.% Super P carbon in both Ar and 90% Ar-10% H₂ atmospheres at 750 °C for a short time of 6 h. While the Ar atmosphere offers phase pure samples, the Ar-H₂ atmosphere leads to the formation of impurity phases as indicated by X-ray diffraction data. The combustion-initiated expulsion of gases aids the formation of a nanoporous LiFePO₄/C composite structure as evident from electron microscopic analysis, which could allow easy penetration of the electrolyte and realization of an electronic-ionic 3D network. The nanoporous LiFePO₄/C sample synthesized in Ar atmosphere exhibits a high discharge capacity of 160 mAh g⁻¹ with 3% capacity fade in 50 cycles and high rate capability. With a short reaction time, the GAC method offers an energy efficient approach to synthesize high performance olivine LiFePO₄/C composite cathodes.     

A study on the electrochemical characteristics of LiFePO4 cathode for lithium polymer batteries by hydrothermal method

Phospho-olivine LiFePO₄ cathode materials were prepared by hydrothermal reaction at 150 °C. Carbon black was added to enhance the electrical conductivity of LiFePO₄. LiFePO₄-C powders (0, 3, 5 and 10 wt.%) were characterized by X-ray diffraction (XRD) and transmission electron microscope (TEM). LiFePO₄-C/solid polymer electrolyte (SPE)/Li cells were characterized electrochemically by charge/discharge experiments at a constant current density of 0.1 mA cm⁻² in a range between 2.5 and 4.3 V vs. Li/Li⁺, cyclic voltammetry (CV) and ac impedance spectroscopy. The results showed that initial discharge capacity of LiFePO₄ was 104 mAh g⁻¹. The discharge capacity of LiFePO₄-C/SPE/Li cell with 5 wt.% carbon black was 128 mAh g⁻¹ at the first cycle and 127 mAh g⁻¹ after 30 cycles, respectively. It was demonstrated that cycling performance of LiFePO₄-C/SPE/Li cells was better than that of LiFePO₄/SPE/Li cells.     

Enhancement of electrochemical performance of lithium dry polymer battery with LiFePO4/carbon composite cathode

LiFePO₄/carbon composite electrode was prepared and applied to the dry polymer electrolyte. Enhanced low-temperature performance of LiFePO₄ was achieved by modifying the interface between LiFePO₄ and polymer electrolyte. The molecular weight of the polymer and the salt concentration as the Li/O ratio were optimized at 3 × 10⁵ and 1/10, respectively. Impedance analysis revealed that a small resistive component occurred in the frequency range of the charge transfer process. The reversible capacity of the laminate cell was 140 mAh g⁻¹ (C/20) and 110 mAh g⁻¹ (C/2) at 40 °C, which is comparable to the performance in the liquid electrolyte system.     

Thermal and electrochemical characterization of MCMB/LiNi1/3Co1/3Mn1/3O2 using LiBoB as an electrolyte additive

The gas generation associated with the use of the lithium bis(oxalate)borate—(LiBoB) based electrolyte at the elevated temperature were detected in the pouch cell (MCMB/LiNi_1/3Co_1/3Mn_1/3O₂ with 10% excess Li), which might prevent the LiBoB usage as a salt. However, the cell capacity retention was improved significantly, from 87 to 96% at elevated temperature, when using LiBoB as an electrolyte additive. The capacity fade during cycling is discussed using dQ/dE, area specific impedance, and frequency response analysis results. Most of the capacity loss in the cell is associated with the rise in the cell impedance. Moreover, results from the differential scanning calorimetry indicate that the thermal stability of the negative electrode with the solid electrolyte interface (SEI) formed by the reduction of the LiBoB additive was greatly improved compared with that obtained from the reduction of LiPF₆-based electrolyte without additive. In this case, the onset temperature of the breakdown of the LiBoB-based SEI is 150 °C which is higher than that of the conventional electrolyte without additive. Furthermore, the total heat generated between 60 and 170 °C is reduced from 213 to 70 J g⁻¹ when using LiBoB as electrolyte additive compared to the one without additive. In addition, the thermal stability of the charged LiNi_1/3Co_1/3Mn_1/3O₂ with 10% excess Li was not affected when using LiBoB as an electrolyte additive.     

Novel polymer electrolytes based on triblock poly(ethylene oxide)-poly(propylene oxide)-poly(ethylene oxide) with ionically active SiO2

A novel polymer electrolyte based on triblock copolymer of poly(ethylene oxide)-poly(propylene oxide)-poly(ethylene oxide) with ionically active SiO₂ inclusions has been designed. The electrolyte shows favorable features for ion migration such as low glass transition temperature and high concentration of amorphous phase. Combined with the effect of active SiO₂, its ionic conductivity is about 8.0 × 10⁻⁵ S cm⁻¹ at 30 °C, which exceeds that for the PEO-based systems. As applying them to cells with LiFePO₄-type cathodes, a capacity of about 147.0 mAh g⁻¹ is obtained at 60 °C, which is retained by more than 90% after 40 charge/discharge cycles. Moreover, about 100 mAh g⁻¹ could still be delivered as temperature decreases to 30 °C.     

Optimized solid-state synthesis of LiFePO4 cathode materials using ball-milling

Olivine-type LiFePO₄ cathode materials were synthesized by a solid-state reaction method and ball-milling. The ball-milling time, heating time and heating temperature are optimized. A heating temperature higher than 700 °C resulted in the appearance of impurity phase Fe₂P and growth of large particle, which was shown by high resolution X-ray diffraction and field emission scanning electron microscopy. The impurity phase Fe₂P exhibited a considerable capacity loss at the 1st cycle and a gradual increase in discharge capacity upon cycling. Moreover, it exhibited an excellent high-rate capacity of 104 mAh g⁻¹ at 3 C in spite of the large particle size. The optimum synthesis conditions for LiFePO₄ were ball-milling for 24 h and heat-treatment at 600 °C for 3 h. LiFePO₄/Li cells showed an enhanced cycling performance and a high discharge capacity of 160 mAh g⁻¹ at 0.1 C.     

Synthesis of carbon-coated LiFePO4 nanoparticles with high rate performance in lithium secondary batteries

A novel preparation technique was developed for synthesizing carbon-coated LiFePO₄ nanoparticles through a combination of spray pyrolysis (SP) with wet ball milling (WBM) followed by heat treatment. Using this technique, the preparation of carbon-coated LiFePO₄ nanoparticles was investigated for a wide range of process parameters such as ball-milling time and ball-to-powder ratio. The effect of process parameters on the physical and electrochemical properties of the LiFePO₄/C composite was then discussed through the results of X-ray diffraction (XRD) analysis, field-emission scanning electron microscopy (FE-SEM), transmission electron microscopy (TEM), the Brunauer-Emmet-Teller (BET) method and the use of an electrochemical cell of Li|1 M LiClO₄ in EC:DEC = 1:1|LiFePO₄. The carbon-coated LiFePO₄ nanoparticles were prepared at 500 °C by SP and then milled at a rotating speed of 800 rpm, a ball-to-powder ratio of 40/0.5 and a ball-milling time of 3 h in an Ar atmosphere followed by heat treatment at 600 °C for 4 h in a N₂ + 3% H₂ atmosphere. SEM observation revealed that the particle size of LiFePO₄ was significantly affected by the process parameters. Furthermore, TEM observation revealed that the LiFePO₄ nanoparticles with a geometric mean diameter of 146 nm were coated with a thin carbon layer of several nanometers by the present method. Electrochemical measurement demonstrated that cells containing carbon-coated LiFePO₄ nanoparticles could deliver markedly improved battery performance in terms of discharge capacity, cycling stability and rate capability. The cells exhibited first discharge capacities of 165 mAh g⁻¹ at 0.1 C, 130 mAh g⁻¹ at 5 C, 105 mAh g⁻¹ at 20 C and 75 mAh g⁻¹ at 60 C with no capacity fading after 100 cycles.     

Improved electrolytes for Li-ion batteries: Mixtures of ionic liquid and organic electrolyte with enhanced safety and electrochemical performance

Physical and electrochemical characteristics of Li-ion battery systems based on LiFePO₄ cathodes and graphite anodes with mixture electrolytes were investigated. The mixed electrolytes are based on an ionic liquid (IL), and organic solvents used in commercial batteries. We investigated a range of compositions to determine an optimum conductivity and non-flammability of the mixed electrolyte. This led us to examine mixtures of ILs with the organic electrolyte usually employed in commercial Li-ion batteries, i.e., ethylene carbonate (EC) and diethylene carbonate (DEC). The IL electrolyte consisted of (trifluoromethyl sulfonylimide) (TFSI) as anion and 1-ethyl-3-methyleimidazolium (EMI) as the cation. The physical and electrochemical properties of some of these mixtures showed an improvement characteristics compared to the constituents alone. The safety was improved with electrolyte mixtures; when IL content in the mixture is ≥40%, no flammability is observed. A stable SEI layer was obtained on the MCMB graphite anode in these mixed electrolytes, which is not obtained with IL containing the TFSI-anion. The high-rate capability of LiFePO₄ is similar in the organic electrolyte and the mixture with a composition of 1:1. The interface resistance of the LiFePO₄ cathode is stabilized when the IL is added to the electrolyte. A reversible capacity of 155 mAh g⁻¹ at C/12 is obtained with cells having at least some organic electrolyte compared to only 124 mAh g⁻¹ with pure IL. With increasing discharge rate, the capacity is maintained close to that in the organic solvent up to 2 C rate. At higher rates, the results with mixture electrolytes start to deviate from the pure organic electrolyte cell. The evaluation of the Li-ion cells; LiFePO₄//Li₄Ti₅O₁₂ with organic and, 40% mixture electrolytes showed good 1st CE at 98.7 and 93.0%, respectively. The power performance of both cell configurations is comparable up to 2 C rate. This study indicates that safety and electrochemical performance of the Li-ion battery can be improved by using mixed IL and organic solvents.     

Porous micro-spherical aggregates of LiFePO4/C nanocomposites: A novel and simple template-free concept and synthesis via sol-gel-spray drying method

Porous micro-spherical aggregates of LiFePO₄/C nanocomposites were prepared with a process of spray drying at 200 °C and subsequent heat treatment at 700 °C for 12 h by a novel and simple template-free sol-gel-SD method independent of surfactants or templates. The results indicate that the as-obtained LiFePO₄ porous microspheres have the mean diameter of 19.8 μm, average pore size of 45 nm, and large specific surface area (20.2 m² g⁻¹) with evenly distributed carbon (4.5 wt.%). The particles can be easily brought into contact with electrolyte, facilitating electric and lithium ion diffusion. They present large reversible discharge capacity of 137.5 mAh g⁻¹ at the current density of 0.1 C, good rate capacity of 53.8 mAh g⁻¹ at 10 C, and excellent capacity retention rate closed to 100% after various current densities in the region of 2.0-4.3 V.     

Synthesis of LiFePO4/C composite with high-rate performance by starch sol assisted rheological phase method

LiFePO₄/C composite was synthesized at 600 °C in an Ar atmosphere by a soluble starch sol assisted rheological phase method using home-made amorphous nano-FePO₄ as the iron source. XRD, SEM and TEM observations show that the LiFePO₄/C composite has good crystallinity, ultrafine sphere-like particles of 100-200 nm size and in situ carbon. The synthesized LiFePO₄ could inherit the morphology of FePO₄ precursor. The electrochemical performance of the LiFePO₄ by galvanostatic cycling studies demonstrates excellent high-rate cycle stability. The Li/LiFePO₄ cell displays a high initial discharge capacity of more than 157 mAh g⁻¹ at 0.2C and a little discharge capacity decreases from the first to the 80th cycle (>98.3%). Remarkably, even at a high current density of 30C, the cell still presents good cycle retention.     

Electrochemical properties of LiFePO4 prepared via hydrothermal route

LiFePO₄ as a cathode material for rechargeable lithium batteries was prepared by hydrothermal process at 170 °C under inert atmosphere. The starting materials were LiOH, FeSO₄, and (NH₄)₂HPO₄. The particle size of the obtained LiFePO₄ was 0.5 μm. The electrochemical properties of LiFePO₄ were characterized in a mixed solvent of ethylene carbonate and diethyl carbonate (1:1 in volume) containing 1.0 mol dm⁻³ LiClO₄. The hydrothermally synthesized LiFePO₄ exhibited a discharge capacity of 130 mA h g⁻¹, which was smaller than theoretical capacity (170 mA h g⁻¹). The annealing of LiFePO₄ at 400 °C in argon atmosphere was effective in increasing the discharge capacity. The discharge capacity of the annealed LiFePO₄ was 150 mA h g⁻¹.     

Synthesis and electrochemical properties of olivine LiFePO4 prepared by a carbothermal reduction method

LiFePO₄/C composite cathode material was prepared by carbothermal reduction method, which uses NH₄H₂PO₄, Li₂CO₃ and cheap Fe₂O₃ as starting materials, acetylene black and glucose as carbon sources. The precursor of LiFePO₄/C was characterized by differential thermal analysis and thermogravimetry. X-ray diffraction (XRD), scanning electron microscopy (SEM) micrographs showed that the LiFePO₄/C is olivine-type phase, and the addition of the carbon reduced the LiFePO₄ grain size. The carbon is dispersed between the grains, ensuring a good electronic contact. The products sintered at 700 °C for 8 h with glucose as carbon source possessed excellent electrochemical performance. The synthesized LiFePO₄ composites showed a high electrochemical capacity of 159.3 mAh g⁻¹ at 0.1 C rate, and the capacity fading is only 2.2% after 30 cycles.     

Electrochemical properties of cross-linked polymer electrolyte by electron beam irradiation and application to lithium ion batteries

A polymer electrolyte was successfully fabricated for a room temperature operation lithium battery by cross-linking the mixture of oligomeric poly (ethylene glycol) dimethylether (PEGDME) and poly (ethylene glycol) diacrylate (PEGDA) with Li(CF₃SO₂)₂N using electron beam irradiation. The maximum ionic conductivity achieved for the cross-linked solid polymer electrolyte (c-SPE) at room temperature was 2.1 × 10⁻⁴ S cm⁻¹ and the lithium transport number of the electrolyte was around 0.2. The c-SPE showed no reaction heat with lithium metal up to 300 °C. The interface resistance of Li/c-SPE/Li at room temperature was about 45 Ω cm², which is considerable lower than that of 210 Ω cm² for Li/PEO₁₀Li(CF₃SO₂)₂N/Li. The electrochemical window of the polymer electrolyte was above 4 V (versus Li⁺/Li). The initial discharge capacity for the Li/SPE/LiFePO₄-C cell was approximately 90 mAh g⁻¹ for LiFePO₄-C at 1/10 °C rate at room temperature and showed a good cyclability and a high coulombic efficiency of 99.2%.     

Preparation of supported SrCeO3-based membrane by spin coating method

SrCe_0.9Y_0.1O_3−δ (SCY10) powder with a pure perovskite phase is prepared by solid-state reaction method. NiO is dispersed uniformly in SCY10 powder to fabricate NiO-SCY10 anode substrate. The starting powder, the mixture of SrCO₃, CeO₂ and Y₂O₃, is deposited directly on the green substrate instead of SCY10 powder by spin coating. After co-firing at 1300 °C for 3 h, the starting powder reacts to form SCY10 top layer on the substrate. SEM micrographs show that the top layer is defect-free and adheres well with the anode substrate without any delamination. A single fuel cell is assembled with anode-supported SCY10 membrane as electrolyte membrane and Ag as cathode. The electrochemical property of the fuel cell is tested with hydrogen as fuel in the temperature range of 600-800 °C. The open circuit voltage (OCV) reaches 1.05 V at 800 °C, and the maximum power density is 50 mW cm⁻², 155 mW cm⁻², 200 mW cm⁻² at 600 °C, 700 °C, 800 °C, respectively.     

Hydrothermal preparation of LiFePO4 nanocrystals mediated by organic acid

Well-crystallized LiFePO₄ nanoparticles have been directly synthesized in a short time via hydrothermal process in the presence of organic acid, e.g. citric acid or ascorbic acid. These acid-mediated LiFePO₄ products exhibit a phase-pure and nanocrystal nature with size about 50-100 nm. Two critical roles that the organic acid mediator plays in hydrothermal process are recognized and a rational mechanism is explored. After a post carbon-coating treatment at 600 °C for 1 h, these mediated LiFePO₄ materials show a high electrochemical activity in terms of reversible capacity, cycling stability and rate capability. Particularly, LiFePO₄ mediated by ascorbic acid can deliver a capacity of 162 mAh g⁻¹ at 0.1 C, 154 mAh g⁻¹ at 1 C, and 122 mAh g⁻¹ at 5 C. The crystalline structure, particle morphology, and surface microstructure were characterized by high-energy synchrotron X-ray diffraction (XRD), transmission electron microscopy (TEM) and scanning electron microscopy (SEM), and Raman spectroscopy, respectively. And the electrochemical properties were thoroughly investigated by galvanostatic test and electrochemical impedance spectroscopy (EIS).     

LiPF6 and lithium oxalyldifluoroborate blend salts electrolyte for LiFePO4/artificial graphite lithium-ion cells

The electrochemical behaviors of LiPF₆ and lithium oxalyldifluoroborate (LiODFB) blend salts in ethylene carbonate + propylene carbonate + dimethyl carbonate (EC + PC + DMC, 1:1:3, v/v/v) for LiFePO₄/artificial graphite (AG) lithium-ion cells have been investigated in this work. It is demonstrated by conductivity test that LiPF₆ and LiODFB blend salts electrolytes have superior conductivity to pure LiODFB-based electrolyte. The results show that the performances of LiFePO₄/Li half cells with LiPF₆ and LiODFB blend salts electrolytes are inferior to pure LiPF₆-based electrolyte, the capacity and cycling efficiency of Li/AG half cells are distinctly improved by blend salts electrolytes, and the optimum LiODFB/LiPF₆ molar ratio is around 4:1. A reduction peak is observed around 1.5 V in LiODFB containing electrolyte systems by means of CV tests for Li/AG cells. Excellent capacity and cycling performance are obtained on LiFePO₄/AG 063048-type cells tests with blend salts electrolytes. A plateau near 1.7-2.0 V is shown in electrolytes containing LiODFB salt, and extends with increasing LiODFB concentration in charge curve of LiFePO₄/AG cells. At 1C discharge current rate, the initial discharge capacity of 063048-type cell with the optimum electrolyte is 376.0 mAh, and the capacity retention is 90.8% after 100 cycles at 25 °C. When at 65 °C, the capacity and capacity retention after 100 cycles are 351.3 mAh and 88.7%, respectively. The performances of LiFePO₄/AG cells are remarkably improved by blending LiODFB and LiPF₆ salts compared to those of pure LiPF₆-based electrolyte system, especially at elevated temperature to 65 °C.     

Effect of synthesis temperature on the properties of LiFePO4/C composites prepared by carbothermal reduction

LiFePO₄/C composite cathode materials were synthesized by carbothermal reduction method using inexpensive FePO₄ as raw materials and glucose as conductive additive and reducing agent. The precursor of LiFePO₄/C was characterized by differential thermal analysis and thermogravimetry. The microstructure and morphology of the samples were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscope (TEM) and particle size analysis. Cyclic voltammetry (CV) and charge/discharge cycling performance were used to characterize their electrochemical properties. The results showed that the LiFePO₄/C composite synthesized at 650 °C for 9 h exhibited the most homogeneous particle size distribution. Residual carbon during processing was coated on LiFePO₄, resulting in the enhancement of the material's electronic properties. Electrochemical measurements showed that the discharge capacity first increased and then decreased with the increase of synthesis temperature. The optimal sample synthesized at 650 °C for 9 h exhibited a highest initial discharge capacity of 151.2 mA h g⁻¹ at 0.2 C rate and 144.1 mA h g⁻¹ at 1 C rate with satisfactory capacity retention rate.     

Novel electrospun poly(vinylidene fluoride-co-hexafluoropropylene)–in situ SiO2 composite membrane-based polymer electrolyte for lithium batteries

Composite membranes of poly(vinylidene fluoride-co-hexafluoropropylene) {P(VdF-HFP)} and different composition of silica have been prepared by electrospinning polymer solution containing in situ generated silica. These membranes are made up of fibers of 1–2 μm diameters. These fibers are stacked in layers to produce fully interconnected pores that results in high porosity. Polymer electrolytes were prepared by immobilizing 1 M LiPF₆ in ethylene carbonate (EC)/dimethyl carbonate (DMC) in the membranes. The composite membranes exhibit a high electrolyte uptake of 550–600%. The optimum electrochemical properties have been observed for the polymer electrolyte containing 6% in situ silica to show ionic conductivity of 8.06 mS cm⁻¹ at 20 °C, electrolyte retention ratio of 0.85, anodic stability up to 4.6 V versus Li/Li⁺, and a good compatibility with lithium metal resulting in low interfacial resistance. A first cycle specific capacity of 170 mAh g⁻¹ was obtained when the polymer electrolyte was evaluated in a Li/lithium iron phosphate (LiFePO₄) cell at 0.1 C-rate at 25 °C, corresponding to 100% utilization of the cathode material. The properties of composite membrane prepared with in situ silica were observed to be comparatively better than the one prepared by direct addition of silica.