共查询到20条相似文献,搜索用时 62 毫秒
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开槽砂轮缓进给深切磨削时工件表层温度场解析 总被引:2,自引:1,他引:2
采用热源法推导出开槽砂轮缓进给深切磨削时磨削弧区工件表层温度分布的理论解析式,并利用理论计算公式结合磨削实验完成了施加水射流冲击条件下工件表层温度场的推演计算,计算结果与实验结果基本吻合,证实了开槽砂轮辅以弧区定向高压水射流冲击强化换热的确具有良好的冷却效果。 相似文献
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在分析普通磨削和断续磨削温升特点的基础上推导出新的断续磨削温度场解析式,在分阶段析磨削温度时,考虑了冷却液的影响。通过电算,从理论上分析了砂轮沟槽几何参数η和冷却散热系数H对磨削温度影响的规律。试验验证了理论分析的正确性。文中所建立的磨削热模型亦有助于分析诸如铣削、断续切削等其他机械加工中产生的热问题。 相似文献
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磨削温度场的数值计算 总被引:5,自引:0,他引:5
本文对不同导热模型下的4种磨削温度场计算式进行了简化,用简化后的计算式对磨削温度场进行数值计算,并验证了计算结果的准确性,发现按热源强度均匀分布计算出的磨削温度场更接近实际。 相似文献
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蜗轮稳态温度场及有限元分析 总被引:5,自引:0,他引:5
通过蜗杆传动的传热学、摩擦学及啮合原理的结合上进行研究,建立了蜗轮稳态温度场的数学模型。对对流换热系数和齿面输入的热流密度进行了分析,针对蜗轮齿面的几何特征和运动特征研制了相应的有限元程序,计算结果与实测结果基本一致。这为研究蜗轮的胶合失效和热弹流问题提供了依据。 相似文献
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The purpose of the article is the experimental estimation of the global and local heat fluxes and the corresponding energy partition to the workpiece for regular grinding of 100Cr6 steel with aluminium oxide wheel. By using a grindable thermocouple, the temperature and the real contact length allow determination of the global heat flux and the partition ratio at the wheel scale. The high frequency analysis of the signal has shown maximum flash temperatures of about 1000°C corresponding to the local temperature under the chip-grain unit with very high heating speed of about 100°C/µs. The comparison between theoretical temperature decay and experimental cooling has demonstrated that the time response of the sensor is fast enough for the estimation of the local temperature and power due to the sliding of grain and to the plastic strain of ground materials. 相似文献
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The objective of this work is to develop a finite element method (FEM) based mathematical model to simulate the hybrid machining process of grinding and electric discharge machining (EDM), named as Electro-discharge abrasive grinding (EDAG), for temperature distribution in the workpiece. Two different finite element codes have been developed to calculate the temperature distribution due to grinding heat source and EDM heat source separately. The transient temperature field within workpiece due to cut-off grinding is determined due to moving rectangular heat source. Gaussian heat distribution of power within a spark has been considered in the calculation of temperature distribution due to EDM. Temperature distribution in the workpiece due to combined process is obtained by using superposition. The simulation shows a sudden rise in temperature at the spark location. The predicted results can be used for calculation of thermal stresses, which play a major role as far as high-quality product requirements are concerned. 相似文献
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《Machining Science and Technology》2013,17(1):97-127
The objective of this work is to develop a finite element method (FEM) based mathematical model to simulate the hybrid machining process of grinding and electric discharge machining (EDM), named as Electro-discharge abrasive grinding (EDAG), for temperature distribution in the workpiece. Two different finite element codes have been developed to calculate the temperature distribution due to grinding heat source and EDM heat source separately. The transient temperature field within workpiece due to cut-off grinding is determined due to moving rectangular heat source. Gaussian heat distribution of power within a spark has been considered in the calculation of temperature distribution due to EDM. Temperature distribution in the workpiece due to combined process is obtained by using superposition. The simulation shows a sudden rise in temperature at the spark location. The predicted results can be used for calculation of thermal stresses, which play a major role as far as high-quality product requirements are concerned. 相似文献
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Three-dimensional numerical simulations are carried out to investigate the temperature field in the contact zone due to the thermal loading of the workpiece in surface grinding. This technique considers that the thermophysical properties of the workpiece material are non-linear according to temperature, the contact zone between the wheel and the workpiece is assumed as an arc surface, and the heat flux entering the workpiece is assumed as proportional to the local undeformed chip thickness. A good agreement is found between the simulated results and the experimental observations. The high grinding temperature leads to the thermal expansion of the workpiece material, which causes the thickness of the actual material removal layer to be larger than the cutting depth. The grinding temperature at the central portion is higher than that on the side of the workpiece during the wet grinding, thus the material removal layer in the central zone is thicker than that on the side zone, and the workpiece surface is concave across the grinding width. 相似文献
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Zhao Henghua Cai Guangqi Jin Tan 《机械工程学报(英文版)》2005,18(4):559-561
A new thermal model with triangular heat flux distribution is given in high-efficiency deep grinding.The mathematical expressions are driven to calculate the surface temperature.The transient behavior of the maximum temperature on contact area is investigated in different grinding conditions with a J-type thermocouple.The maximum contact temperatures measured in different conditions are found to be between 1 000℃ and 1 500℃ in burn-out conditions.The experiment results show good agreement with the new thermal model. 相似文献
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Feng ZhiminWang YingHu HaigangLang HaoxiangDepartment of Marine Engineering Ningbo University Ningbo China 《机械工程学报(英文版)》2003,16(2):221-224
A much better substitutional means is discussed to calculate the flame temperature field with the application of digital image processing technology. Three non-contacting temperature measurements are used and compared. Such as the traditional two-color temperature measurement,the CCD filtering two-color temperature measurement and the monochromatic temperature measurement. It is indicated that the CCD two-color temperature measurement is not a fully correct means because of its poor theoretical basis. The monochromatic temperature measurement acquires a relatively ideal temperature field distribution in spite of needing a reference temperature. It should be noted that the Abel transformation applied in the plasma diagnosis is for the first time introduced to solve the problem of three-dimensional flame brightness piling. 相似文献
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