双邻位甲基取代聚芳醚酮酮醚酮酮／聚芳醚醚酮酮无规共聚物的合成与表征

以4，4’-二（2，6-二甲基苯氧基）三苯二酮（o-M2DPOTPK）、1，4-二苯氧基苯（DPB）为单体，以1，2-二氯乙烷（DCE）为溶剂，无水三氯化铝和N，N-二甲基甲酰胺（DMF）为复合催化溶剂体系，与对苯二甲酰氯（TPC）低温缩聚，合成了一系列高摩尔质量含双邻位甲基取代结构的聚芳醚酮酮醚酮酮（M-PEKKEKK）／聚芳醚醚酮酮（PEEKK）三元无规共聚物，并对聚合物进行了表征。     

新型聚芳醚酮的研究进展

介绍了聚芳醚酮的合成路线与性质,并讨论了其改性的研究方向和进展,例如利用共聚共混对其改性,在聚 芳醚酮的主链中引入大的侧基破坏其规整性,以及研制含氟的新型聚合物。     

耐高温含氟聚芳醚酮和聚芳醚砜的合成与性能研究

通过三步反应合成新的含氟双酚单体3,4-二氟苯基对苯二酚,由该含氟双酚单体、4-氟苯基对苯二酚、邻苯基对苯二酚分别与4,4′-二氟二苯酮、4,4′-二氯二苯砜经亲核缩聚反应,制备了一系列新型聚芳醚酮和聚芳醚砜。采用 FT-IR、DSC、TGA及XRD手段等对聚合物的结构和性能进行了表征和研究,结果表明：合成的聚芳醚酮和聚芳醚砜具有优异的耐热性能,玻璃化转变温度分别在150~159 ℃和177~196 ℃之间,氮气中5 %热失重温度分别在527 ℃和507 ℃以上。合成的聚芳醚酮和聚芳醚砜具有良好的溶解性,室温下能溶解在N-甲基吡咯烷酮、二甲基乙酰胺、氯仿等有机溶剂中。     

间位苯基取代聚芳醚砜醚酮酮的合成与性能研究

以4,4′-二苯氧基二苯砜(DPODPS)、对苯二甲酰氯(TPC)和间苯二甲酰氯(IPC)为单体,无水AlCl3/二氯乙烷(DCE)/N,N-甲基甲酰胺(DMF)为催化溶剂体系,通过低温溶液共缩聚反应,合成系列聚芳醚砜醚酮酮(PESEKKs),用IR、DSC、WAXD、TG等技术对聚合物进行了结构和性能的表征,研究结果表明,随着高分子主链中间位苯基结构单元的增加,对共聚玻璃化转变温度(Tg)和热分解温度(Td)影响不大,熔融温度(Tm)和结晶则逐渐降低,但仍保持良好的耐热性,溶解性等到很大改善。     

含三苯基磷结构双酚A型聚芳醚酮的合成与表征

以环丁砜为溶剂,由双（4-（对氟苯甲酰基）苯基）苯基氧化膦和双酚A通过亲核缩聚反应合成了主链含磷聚芳醚酮。采用红外光谱和核磁共振等方法对产品的结构进行了表征,研究了磷基团的引入对聚芳醚酮的电性能、力学性能、耐热性、阻燃性和溶解性的影响。结果表明,磷基团的引入对聚芳醚酮的阻燃性能起到了较明显的提高作用,降低了聚合物分子链的规整性,减小了分子间的相互作用,改善了聚芳醚酮的溶解性能,使其在室温下可溶于CH2Cl2,CHCl3等多种极性溶剂。     

1,4-二(对氟苯甲酰基)苯的合成与纯化

1,4-二(对氟苯甲酰基)苯是合成聚芳醚酮的单体之一,采用付-克酰化反应合成了1,4-二(对氟苯甲酰基)苯,并采用红外光谱(IR)、元素分析、差示扫描量热仪(DSC)和核磁共振谱(1H-NMR)对产物结构进行了表征。     

新型抗氧剂KY-1330合成的研究

采用两步法合成抗氧剂1,3,5-三甲基-2,4,6-三(3,5-二叔丁基-4-羟基苄基)苯(KY-1330),先以2,6-二叔丁基苯酚和多聚甲醛为原料,醚化合成3,5-二叔丁基-4-羟基苄基甲基醚,再与均三甲苯进行缩合反应得到抗氧剂KY-1330。通过正交实验优化了反应条件,醚化条件为:2,6-二叔丁基苯酚15.0 g,多聚甲醛3.5 g,催化剂二甲胺用量1.5 mL,反应温度100℃,反应时间为190 min,搅拌速度100 r/min,产率为87.2%;缩合条件为:3,5-二叔丁基-4-羟基苄基甲基醚与均三甲苯的摩尔比为4∶1,反应温度为5℃,反应时间为120 min,硫酸质量分数为80%,产率为81.5%。     

含氟共聚芳醚酮的合成与性能研究

通过三步反应合成新的含氟双酚单体4-氟苯基对苯二酚,在该含氟双酚单体中加入不同比例的间苯二酚与4,4'-二氟二苯酮经亲核缩聚反应制备了一系列新型共聚芳醚酮.用傅立叶变换红外光谱仪、差示扫描量热仪、热失重分析仪及广角X射线衍射仪等对聚合物的结构和性能进行了表征和研究.结果表明,该共聚物为非晶态,具有优异的耐热性能,其玻璃化转变温度(Tg)在123～159℃、氮气中5%热失重温度在510℃以上;且具有良好的溶解性,室温下能溶解于N-甲基吡咯烷酮、N,N-二甲基乙酰胺、氯仿等有机溶剂.     

1-(2-氟苯基)-1-(4-氟苯基)环氧乙烷的合成研究

以2,4’-二氟二苯酮和锍盐(CH3)3SHSO4为原料,在碱性条件下反应生成1-(2-氟苯基)-1-(4-氟苯基)环氧乙烷。通过正交实验确定最佳工艺条件为:氢氧化钾、甲醇和2,4’-二氟二苯酮的物质的量比为6∶1.25∶1,反应温度45℃。以2,4’-二氟二苯酮计,产品收率为91.23%,含量为97.45%。     

注塑级含二氮杂萘酮联苯结构的聚醚酮/聚四氟乙烯共混物的性能研究

通过熔融共混制备了聚四氟乙烯质量分数低于30%的注塑级含二氮杂萘联苯结构聚醚酮/聚四氟乙烯(PPEK/PTFE)共混物,并对其摩擦性能、力学性能、热性能和密度进行了研究。PTFE的加入,使得共混物的摩擦性能比纯PPEK得到大幅度的改善,且随着PTFE含量的增加,共混物的摩擦性能逐步提高;共混物的力学性能则随PTFE含量的增加有所降低,但依然处于较高的水平;不同配比共混物的耐热性能则与纯PPEK相当,热变形温度大约为244℃;共混物的密度随PTFE含量的增加而呈线性增大趋势。     

邻甲基二氮杂萘联苯型聚醚酮的合成及表征

以自制的新型类双酚单体４－（３－甲基－４－羟基苯基）－２,３－二氮杂萘－１一酮,与４,４′－二氟二苯酮反应,合成了新型聚芳醚酮。初步探讨了聚合条件;用核磁共振、红外光谱分析研究了双酚单体及聚合物的结构;用ＤＳＣ、ＴＧＡ分析了聚合物的耐热性。实验结果表明,此类双酚单体具有与双酚类似的活性,可以进行聚合反应,由此合成的材料具有优异的综合性能：４００℃以下聚合物几乎没有热损失;对溶剂的溶解性能优于其它聚醚酮;力学性能良好。由于主链上引入了甲基基团,为拓宽材料的应用范围提供了一个潜在的功能基团。     

含氯侧基聚芳醚酮醚酮酮的合成与表征

以α-萘酚为原料，通过和4，4′-二氟二苯酮在N，N-二甲基乙酰胺（DMAC）及K2CO3中的缩合反应制备了一种含萘环的新型芳醚单体4，4′-二（α-萘氧基）二苯酮（DNBP），将其分别与2，5-二氯对苯二甲酰氯（DCTPC）。对苯二甲酰氯（TPC）等芳二酰氯通过在NMP/AlCl3/ClCH2CH2Cl复合溶剂/催化剂体系中的低温溶液进行亲电共缩聚反应，合成了一系列在分子主链芳环上引入侧基氯原子的同时，又在主链中引入刚性萘环结构的新型聚芳醚酮醚酮酮无规共聚物。     

多芳环取代二氮杂萘联苯型聚醚酮的合成及表征

以自制的新型类双酚单体４－（３,４,５－三苯基－４－羟基苯基）－２,３－二氮杂萘－１－酮,与４,４′－二氟二苯酮反应,合成了一种新疆聚芳醚酮,对其聚合条件作了初步探讨;并利用核磁人振和红外光谱分析研究了类双酚单体及聚合物的结构,利用微分扫描式量热法和热重分析法对聚合物的耐热性进行了分析。实验结果表明,该类双酚单体具有与双酚单体类似的活性,可以进行聚合反应,由此合成的材料具有优异的综合性能。     

含稠杂环结构聚醚酮酮的合成与性能研究(I)

以吩噻（ＯＳＰ）、对苯二甲酰氯（ＴＰＣ）和二苯醚（ＤＰＥ）为单体,在无水ＡｌＣｌ３／ＣＨ２ＣｌＣＨ２Ｃｌ／ＤＭＦ催化剂／溶剂体系中,由亲电缩聚反应合成了含稠杂环结构的聚醚酮酮共聚物,并对其基本性能进行了测定。结果表明,含ＯＳＰ结构单元ＰＥＫＫ的Ｔｇ比全对苯基位ＰＥＫＫ高４２℃以上。且随ＯＳＰ结构单元含量的增加,共聚物Ｔｇ逐渐提高,而Ｔｍ、结晶度却逐渐下降,仍具有很好的耐热性和耐溶剂性。     

含三氟甲基聚芳醚酮的合成与表征

以六氟双酚A和4,4′–二氟二苯酮为原料,以N–甲基吡咯烷酮为溶剂采用新的合成工艺合成含三氟甲基聚芳醚酮,采用傅里叶变换红外光谱、核磁共振波谱及X射线衍射等对聚合物的结构和性能进行分析和表征。结果表明,采用新工艺合成的聚芳醚酮与传统工艺合成的树脂的热性能基本一致,具有良好的耐热性能,其玻璃化转变温度为162.6℃,氮气中5%热失重温度为517.1℃;80 kHz下含三氟甲基聚芳醚酮的介电常数为1.55,具有良好的电绝缘性;室温下能溶解于N–甲基吡咯烷酮、氯仿、四氢呋喃等有机溶剂。     

新型含氰侧基氯取代聚芳醚醚酮酮/芳醚醚酮酮的合成及性能研究

在无水AlCl3及N-甲基吡咯烷酮(NMP)/1,2-二氯乙烷(DCE)复合溶剂的存在下,用2,6-二苯氧基苯甲腈(DPOBN)与对苯二甲酰氯(TPC)及2,5-二氯对苯二甲酰氯(DCC)进行三元低温共缩聚反应,合成了一系列新型含氰侧基氯取代的聚芳醚醚酮酮/芳醚醚酮酮.用IR、DSC、TG、WAXD等方法对其结构和性能进行了表征.结果表明,所合成的聚合物均为非晶态聚合物,其玻璃化转变温度(Tg)为180～229℃、热分解5%的温度(Td)为445～498℃,具有突出的耐高温性能.     

Synthesis and properties of novel copolymers of poly(ether ketone diphenyl ketone ether ketone ketone) and poly(ether amide ether amide ether ketone ketone)

New monomers, 4,4′‐bis(4‐phenoxybenzoyl)diphenyl (BPOBDP) and N,N′‐bis(4‐phenoxybenzoyl)?4,4′‐diaminodiphenyl ether (BPBDAE), were conveniently synthesized via simple synthetic procedures from readily available materials. Novel copolymers of poly(ether ketone diphenyl ketone ether ketone ketone) (PEKDKEKK) and poly(ether amide ether amide ether ketone ketone) (PEAEAEKK) were synthesized by electrophilic Friedel‐Crafts solution copolycondensation of isophthaloyl chloride (IPC) with a mixture of BPOBDP and BPBDAE, over a wide range of BPOBDP/BPBDAE molar ratios, in the presence of anhydrous AlCl₃ and N‐methylpyrrolidone (NMP) in 1,2‐dichloroethane (DCE). The copolymers obtained were characterized by different physico‐chemical techniques. The copolymers with 10–40 mol% BPBDAE are semicrystalline and had remarkably increased T_gs over commercially available PEEK and PEKK due to the incorporation of amide and diphenyl linkages in the main chains. The copolymers IV and V with 30–40 mol% BPBDAE had not only high T_gs of 185–188°C, but also moderate T_ms of 326–330°C, having good potential for the melt processing. The copolymers IV and V had tensile strengths of 101.7–102.3 MPa, Young's moduli of 2.19–2.42 GPa, and elongations at break of 13.2–16.6% and exhibited high thermal stability and excellent resistance to organic solvents. POLYM. ENG. SCI., 54:1757–1764, 2014. © 2013 Society of Plastics Engineers     

Synthesis and properties of copolymers of poly(ether ketone ketone) and poly(ether amide ether amide ether ketone ketone)

Poly(aryl ether ketone)s (PAEKs) are a class of high‐performance engineering thermoplastics known for their excellent combination of chemical, physical and mechanical properties, and the synthesis of semicrystalline PAEKs with increased glass transition temperatures (T_g) is of much interest. In the work reported, a series of novel copolymers of poly(ether ketone ketone) (PEKK) and poly(ether amide ether amide ether ketone ketone) were synthesized by electrophilic solution polycondensation of terephthaloyl chloride with a mixture of diphenyl ether and N,N′‐bis(4‐phenoxybenzoyl)‐4,4′‐diaminodiphenyl ether (BPBDAE) under mild conditions. The copolymers obtained were characterized using various physicochemical techniques. The copolymers with 10–35 mol% BPBDAE are semicrystalline and have markedly increased T_g over commercially available poly(ether ether ketone) and PEKK due to the incorporation of amide linkages in the main chain. The copolymers with 30–35 mol% BPBDAE not only have high T_g of 178–186 °C, but also moderate melting temperatures of 335–339 °C, having good potential for melt processing. The copolymers with 30–35 mol% BPBDAE have tensile strengths of 102.4–103.8 MPa, Young's moduli of 2.33–2.45 GPa and elongations at break of 11.7–13.2%, and exhibit high thermal stability and good resistance to organic solvents. Copyright © 2010 Society of Chemical Industry     

Synthesis and characterization of poly(ether amide ether ketone)/poly(ether ketone ketone) copolymers

A new monomer, N,N′‐bis(4‐phenoxybenzoyl)‐m‐phenylenediamine (BPPD), was prepared by condensation of m‐phenylenediamine with 4‐phenoxybenzoyl chloride in N,N‐dimethylacetamide (DMAc). A series of novel poly(ether amide ether ketone) (PEAEK)/poly(ether ketone ketone) (PEKK) copolymers were synthesized by the electrophilic Friedel‐Crafts solution copolycondensation of terephthaloyl chloride (TPC) with a mixture of diphenyl ether (DPE) and BPPD, over a wide range of DPE/BPPD molar ratios, in the presence of anhydrous AlCl₃ and N‐methylpyrrolidone (NMP) in 1,2‐dichloroethane (DCE). The influence of reaction conditions on the preparation of copolymers was examined. The copolymers obtained were characterized by different physicochemical techniques. The copolymers with 10–25 mol % BPPD were semicrystalline and had remarkably increased T_gs over commercially available PEEK and PEKK due to the incorporation of amide linkages in the main chains. The copolymers III and IV with 20–25 mol % BPPD had not only high T_gs of 184–188°C, but also moderate T_ms of 323–344°C, having good potential for the melt processing. The copolymers III and IV had tensile strengths of 103.7–105.3 MPa, Young's moduli of 3.04–3.11 GPa, and elongations at break of 8–9% and exhibited outstanding thermal stability and good resistance to organic solvents. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis and properties of novel copolymers of poly(ether ketone ether ketone ketone) and poly(ether ketone ketone ether ketone ketone) containing 1,4‐naphthylene moieties

A new monomer, 1,4‐bis(4‐phenoxybenzoyl)naphthalene (BPOBN), was conveniently synthesized via a simple synthetic procedure from readily available materials. A series of novel copolymers of poly(ether ketone ether ketone ketone) and poly(ether ketone ketone ether ketone ketone) containing 1,4‐naphthylene moieties were prepared by the Friedel‐Crafts acylation solution copolycondensation of terephthaloyl chloride (TPC) with a mixture of BPOBN and 4,4′‐diphenoxybenzophenone (DPOBPN), over a wide range of BPOBN/DPOBPN molar ratios, in the presence of anhydrous AlCl₃ and N‐methylpyrrolidone in 1,2‐dichloroethane. The copolymers with 10–40% BPOBN are semicrystalline and had remarkably increased T_gs over the conventional PEEK and PEKK due to the incorporation of 1,4‐naphthylene moieties in the main chains. The copolymers with 30–40 mol% BPOBN had not only high T_gs of 176–177°C, but also moderate T_ms of 332–338°C, which are suitable for the melt processing. These polymers had tensile strengths of 101.5–104.7 MPa, Young's moduli of 2.49–2.65 GPa, and elongations at break of 13.3–15.7% and exhibited high thermal stability and excellent resistance to organic solvents. POLYM. ENG. SCI., 56:566–572, 2016. © 2016 Society of Plastics Engineers