The co-existence of thaumasite and ettringite in concrete exposed to magnesium sulfate at room temperature and the influence of blast-furnace slag substitution on sulfate resistance

The effects of Type I Portland cement replacement by 45% or 72% blast-furnace slag on the sulfate resistance of laboratory concretes were analyzed by microstructural investigation. The concretes investigated were stored in water or in magnesium sulfate solutions for 23 years under laboratory conditions. For those stored in water only surface layers of carbonation and decalcification were observed. Concretes exposed to sulfate solutions formed brucite, ettringite and thaumasite. Thus, thaumasite was observed to form in concretes stored under laboratory conditions. In all cases both ettringite and thaumasite were found to co-exist in the damaged zones. However, the thaumasite appears to be moving in from the exterior after initial formation of ettringite, and has not resulted in the massive destruction of the hydrated matrix as has been found elsewhere at lower temperature exposures. Slag replacement was observed to be an effective means of conferring resistance to sulfate attack. Although the concretes studied were prepared at a W/cm (water-to-cementitious materials) ratio of 0.50, the depths of attack observed were comparable to those observed in concrete prepared at w/c=0.45 using ASTM Type V (SRPC) cement alone.     

Performance characteristics of concrete based on a ternary calcium sulfoaluminate–anhydrite–fly ash cement

This paper reports an assessment of the performance of concrete based on a calcium sulfoaluminate–anhydrite–fly ash cement combination. Concretes were prepared at three different w/c ratios and the properties were compared to those of Portland cement and blast-furnace cement concretes. The assessment involved determination of mechanical and durability properties. The results suggest that an advantageous synergistic effect between and ettringite and fly ash (Ioannou et al., 2014) was reflected in the concrete’s low water absorption rates, high sulfate resistance, and low chloride diffusion coefficients. However, carbonation depths, considering the dense ettringite-rich microstructure developed, were higher than those observed in Portland cement concretes at a given w/c ratio. It was concluded that the amount of alkali hydroxides present in the pore solution is as important factor as the w/c ratio when performance of this type of concrete is addressed.     

Concretes made of efficient multi-composite cements with slag and limestone

The present paper deals with the performance of concretes made of multi-composite cements with granulated blast furnace slag (GBFS) and limestone (LL) contents beyond the limits of current EN 197-1. The combined application of ground limestone (up to 50%) and GBFS in multi-composite cements can enable a significant reduction in the Portland cement clinker content of cements for the same concrete strength and durability. The lower the w/c-ratio the higher is the potential for the efficient use of Portland cement clinker together with limestone and slag.A comprehensive experimental study was conducted to analyze the mechanical properties and durability of concrete made of multi-composite cements at both laboratory and plant scale. The efficient use of Portland cement clinker together with GBFS and limestone is analyzed for different cement compositions and w/c-ratios. An approach for the optimization of the slag efficiency is proposed. It was concluded that the efficiency of GBFS increases significantly with decreasing w/c-ratio and slag content.Due to the limited availability of slag, the slag content was limited to 30 wt.-% for multi-composite plant cements. The performance of concretes made of such cements containing 50%, 35% and 20% clinker and 20%, 35% and 50% limestone respectively were experimentally analyzed. The results revealed that concrete made of cement with 50 wt.-% clinker, 30 wt.-% GGBFS and 20 wt.-% limestone and a w/c-ratio of 0.50 could exhibit comparable hardened properties compared to reference concrete made of slag cement CEM III/A 42.5 N (with 50 wt.-% slag) with the same w/c-ratio. Concrete made of cements with clinker content of 35 wt.-% and a reduced w/c-ratio of 0.40 could result in a performance similar to the reference concrete made of CEM III/A 42.5 N. Further reduction of clinker content to 20 wt.-% was possible only at a low w/c-ratio of 0.35. Life cycle assessment (LCA) analysis revealed that the application of such multi-composite cements can lead to a concrete with a remarkable lower global warming potential up to about 35% compared to the concrete made of German average cement with a similar performance.     

Resistance of concrete containing ggbs to the thaumasite form of sulfate attack

A long-term laboratory study has investigated how cement-type, aggregate-type and curing, affect the susceptibility of concrete to the thaumasite form of sulfate attack (TSA). The cements were Portland cement (PC), sulfate-resisting Portland cement (SRPC) and a combination of 70% ground granulated blastfurnace slag (ggbs) with 30% PC. These were combined with various carbonate aggregates or a non-carbonate control. Initial curing was either in water or in air. Concrete cubes were immersed in four strengths of sulfate solution at 5 and 20 °C. This paper reports the results after up to six years of immersion in sulfate solution.

Deterioration, consistent with TSA, was observed on many of the PC and SRPC concretes that had been made with carbonate aggregate and stored in sulfate solutions at 5 °C, with SRPC providing no better resistance to TSA than PC. Good quality concretes made with 70%ggbs/30%PC showed high resistance to TSA and the presence of carbonate in the mix substantially improved their general sulfate resistance. An initial air-cure, proved beneficial against both the conventional and thaumasite form of sulfate attack.     

Mechanical and durability properties of ternary concretes containing silica fume and low reactivity blast furnace slag

In this study, the effect of incorporation of silica fume in enhancing strength development rate and durability characteristics of binary concretes containing a low reactivity slag has been investigated. Binary concretes studied included mixes containing slag at cement replacement levels of 15%, 30% and 50% and mixes containing silica fume at cement replacement levels of 2.5%, 5%, 7.5% and 10%. Ternary concretes included combinations of silica fume and slag at various cement replacement levels. The w/b ratio and total cementitious materials content were kept constant for all mixes at 0.38 and 420 kg/m³ respectively. Concrete mixes were evaluated for compressive strength, electrical resistance, chloride permeability (ASTM C1202 RCPT test) and chloride migration (AASHTO TP64 RCMT test), at various ages up to 180 days.The results show that simultaneous use of silica fume has only a moderate effect in improving the slow rate of strength gain of binary mixes containing low reactivity slag. However it improves their durability considerably. Using appropriate combination of low reactivity slag and silica fume, it is possible to obtain ternary mixes with 28 day strength comparable to the control mix and improve durability particularly in the long term. Ternary mixes also have the added advantage of reduced water demand.     

Durability of Portland blast-furnace slag cement concrete

This paper summarizes the results of studies carried out at the Building Research Establishment in the UK, on the performance and long-term durability of concrete where ground glassy blast-furnace slag (granulated and pelletized) has been used as a cementitious material. Using data from tests on site structures and laboratory and exposure site studies, comparisons are made of the properties and performances of the slag cement concretes with normal Portland cement concretes of similar mixture proportions. A number of recommendations are given for the effective use of ground glassy blast-furnace slag in concrete. The many technical benefits available to the concrete user, such as reduced heat evolution, lower permeability and higher strength at later ages, decreased chloride ion penetration, increased resistance to sulfate attack and alkali silica reaction were affirmed. However, a cautionary warning of the importance of good early curing is made to ensure that the adverse effects of higher rates of carbonation, surface scaling and frost attack are minimized. The paper is intended to provide guidance for those concerned with the design, specification, application and performance of concrete in practice where slag can also help to reduce costs and energy demands in the production of cement compared with normal Portland cement.     

Resistance of different types of concretes to cyclic sulfuric acid and sodium sulfate attack

An improvement in accelerated testing as a way of predicting durability was proposed in this study. Accordingly, the behavior of different concrete mixtures was examined in relation to a cyclic exposure to sulfuric acid and sodium sulfate solutions, recording the expansion and mass loss of the test specimens for about 5 years. Three different cements – i.e. Portland limestone, blast furnace slag and pozzolanic cement – were used, the latter two both with and without silica fume (SF), to prepare the concretes for the study. Scanning Electron Microscopy (SEM) and energy-dispersive X-ray analysis (EDX) were used to correlate the samples’ microstructure and deformation.The lowest expansion was obtained by mixtures containing silica fume, although they were more susceptible to corrosion in acid. After a dormant period when no expansion occurred, the Portland limestone cement and blast furnace slag cement exhibited a large expansion that began suddenly and increased at an almost constant rate. This expansion correlated with the presence of cracks filled with calcium sulfate crystals in the core of the concrete samples.For comparison, the expansion of concretes specimens left in a sodium sulfate solution was also measured. The dormant period in the two-step expansion process seen in the Portland limestone and blast furnace concretes was shorter in the cyclic testing in sulfate and sulfuric acid, which can be considered as a model of accelerated deterioration, than in the latter.     

Nanoscale mechanical properties of concrete containing blast furnace slag and fly ash before and after thermal damage

Portland cement blended with waste products such as blast furnace slag and fly ash are frequently used to create more sustainable concrete, but their nanoscale mechanical behavior, particularly after thermal damage, has not been well-studied. Here, nanoindentation experiments confirm that concrete produced with blended cements contains hydration products with nearly identical nanoscale mechanical properties to the hydration products found in concretes produced with ordinary Portland cement. The volume fractions of the hydration products, particularly calcium-silicate-hydrate (C-S-H) phases, are formed in different proportions with the addition of fly ash and blast furnace slag. After exposure to fire damage, the nanoscale behavior of concretes produced with fly ash and slag also matches the nanoscale behavior of conventional concretes. This suggests that any macroscopic differences between fire damage behavior of blended cement concrete and ordinary Portland cement concrete must have origins in a larger length scale.     

Sustainability-based decision support framework for choosing concrete mixture proportions

A framework is proposed, along with two objective indices, for the selection of concrete mixture proportions based on sustainability criteria. The indices combine energy demand and long-term strength as energy intensity, and carbon emissions and durability parameters as A-indices, which represent the apathy toward these essential features of sustainability. The decision support framework is demonstrated by considering a set of 30 concretes with different binders, including ordinary portland cement (OPC), fly ash, slag and limestone calcined clay cement (LC3). In addition to the experimental data on compressive strength, chloride diffusion and carbonation, life cycle assessment has been performed for the concretes considering typical situations in South India. The most sustainable of the concretes studied here, for service life limited by chloride ingress, are those with LC3, OPC replaced by 50% slag, and ternary blends with 20% each of slag and fly ash. In the case of applications where carbonation is critical, the appropriate concretes are those with OPC replaced by 15–30% slag or 15% fly ash, or with ternary blends having 20% slag and 20% Class F fly ash.     

Sulfate resistance of limestone cement concrete exposed to combined chloride and sulfate environment at low temperature

Concrete durability was investigated, taking under consideration the limestone content of the cement used, as well as the effect of chlorides on concrete’s deterioration due to the thaumasite form of sulfate attack. A normal Portland cement and two Portland limestone cements (15% and 35% w/w limestone content) were used for concrete preparation. The specimens were immersed in two corrosive solutions (chloride-sulfate; sulfate) and stored at 5 ± 1 °C. Visual inspection of the specimens, mass measurements and compressive strength tests took place for 24 months. Concretes containing limestone, as cement constituent and/or as aggregate, suffered from the thaumasite form of sulfate attack, which was accompanied by brucite and secondary gypsum formation. Limestone cement concretes exhibited higher deterioration degree compared to the concrete made without limestone cement. The disintegration was more severe and rapid, the higher the limestone content of the cement used. Chlorides inhibit sulfate attack on concrete, thus delaying and mitigating its deterioration.     

Factors contributing to early age shrinkage cracking of slag concretes subjected to 7-days moist curing

The objective of this study was to investigate all the factors contributing to early age shrinkage cracking in concrete, namely, shrinkage, tensile creep, tensile elastic modulus, tensile strength of concretes, and to study the effect of slag as a binder on these factors. The above-mentioned factors were measured in early age concretes made with 0, 35, 50 and 65% level replacement of ordinary Portland cement by slag. All the concretes studied were moist cured for 7-days. It was found that, at lower slag replacement levels (0, 35 and 50%), the tensile strength decreased with increasing slag replacement. However, this is more than compensated by decreasing tensile elastic modulus and shrinkage. There was no significant change found in tensile creep with the changing slag levels. The study shows that the influence of the tensile elastic modulus is a major consideration for early age cracking of slag concretes.     

Effect of polypropylene fibers on shrinkage and cracking of concretes

The effects of admixed polypropylene (PP) fibers on the drying shrinkage of hardened concrete are presented in this paper. Concrete mixtures made with Ordinary Portland cement (OPC) and OPC/Slag blended cements containing various volume fractions of PP fiber were tested. The results show small but consistently higher drying shrinkages in concretes incorporating PP fibers than that without fiber. The effect is more pronounced in slag concretes and in concretes cured for only 1 day. An attempt to explain this phenomenon was made by water loss, nitrogen adsorption, sorptivity and scanning electron microscopy tests on the same concretes. Additional moisture loss and porosity are proposed as possible reasons. The results of early-age restrained shrinkage tests on slag concretes show that PP fiber concrete had higher cracking tendency than the concrete without fiber. This was found to be due to higher shrinkage and elastic modulus of PP fiber concrete.     

Carbonation – comparison of results for concretes containing PFA,cementitious slag,or alternative aggregates

Abstract

Depths of carbonation on specimens of concretes aged for up to 10 years are compared. Both good and poor curing conditions, with either indoor or outdoor exposure are considered. It is demonstrated that the carbonation depth is related systematically to the standard cube strength in dense concretes containing up to and including 40% replacement of Portland cement by pulverized fuel ash (PFA) or up to and including 60% by ground granulated blast furnace slag (GGBFS) or ground pelletized blast furnace slag (GPBFS). The main implications of these findings to methods of specifying concrete (BS 5328: 1981) are that designed mixes may give higher rates of carbonation for low-heat Portland blast furnace cement, but not for other permitted cement replacements, and that prescribed mixes will usually give higher rates if Portland cement is partially replaced by any permitted quantity of cement replacement. Depths of carbonation in concrete containing porous aggregate are more closely related to total water/cement ratio than to standard cube strength. This is probably a result of a closer relationship between total water/cement ratio and pore structure, which controls the rate of carbonation. A comparison has been made between concretes containing porous aggregate and those containing cement replacements by introducing an efficiency factor (k) for cement replacements similar but not always identical to the cementing efficiency factor.

MST/690     

Improving strength, drying shrinkage, and pore structure of concrete using metakaolin

This paper presents the results of an investigation on the use of metakaolin (MK) as a supplementary cementing material to improve the performance of concrete. Two MK replacement levels were employed in the study: 10% and 20% by weight of the Portland cement used. Plain and PC-MK concretes were designed at two water–cementitious materials (w/cm) ratios of 0.35 and 0.55. The performance characteristics of the concretes were evaluated by measuring compressive and splitting tensile strengths, water absorption, drying shrinkage, and weight loss due to the corresponding drying. The porosity and pore size distribution of the concretes were also examined by using mercury intrusion porosimetry (MIP). Tests were conducted at different ages up to 120 days. The results revealed that the inclusion of MK remarkably reduced the drying shrinkage strain, but increased the strengths of the concretes in varying magnitudes, depending mainly on the replacement level of MK, w/cm ratio, and age of testing. It was also found that the ultrafine MK enhanced substantially the pore structure of the concretes and reduced the content of the harmful large pores, hence made concrete more impervious, especially at a replacement level of 20%.     

Consequence of cement constituents, mix composition and curing conditions for self-desiccation in concrete

This article outlines an experimental and analytical expression study on the consequence of cement constituents, mix composition and curing conditions as regards self-desiccation in concrete. For this purpose nine concretes with three values of w/c (0.32, 0.38 and 0.50), based on two types of Portland Cement, were manufactured. Five per cent silica fume was used in one third of the concretes as calculated on the basis of the cement content. The measurements were done at 1 and 6 months' age. An analysis of the conditions of the measurements was performed. Parallel tests were performed on strength. The results indicated high influence of w/c, age and cement type on self-desiccation. The curing conditions only influenced internal relative humidity and strength. The study was performed at Lund Institute of Technology 1997–1998.     

Effect of chemical composition of slag on chloride penetration resistance of concrete

Three ground granulated slags (FeMn arc-furnace (GGAS), Corex (GGCS) and blastfurnace (GGBS) slags) of varying chemical composition, and from different sources were used to make concretes using two w/b ratios (0.40 and 0.60) and three slag replacement levels (20%, 35% and 50%). The effect of chemical composition and replacement level of slags on the chloride penetration resistance of the concretes was assessed using the chloride conductivity test. The results showed that the chloride penetration resistance of concrete increases with decreasing w/b ratio and increasing slag replacement level. In the GGAS concretes, despite having relatively low SiO₂ and high MgO content, its significantly high Mn₂O₃ and low Al₂O₃ content was found to have a negative effect on the chloride penetration resistance of the concrete. The significantly high chloride penetration resistance of GGCS concretes was partly attributed to both its high CaO content and particle fineness. Only GGCS concretes showed a trend of increasing chloride penetration resistance with increased particle fineness; GGBS and GGAS concretes did not show any trend between particle fineness and chloride penetration resistance. The slag activity index was found to be a better indicator of chloride penetration resistance in concrete than the slag hydraulic index.     

Properties of lightweight aggregates produced with cold-bonding pelletization of fly ash and ground granulated blast furnace slag

Pelletization is a worldwide process used in producing artificial aggregates although its usage is not common in Turkey. In this study, lightweight aggregates (LWAs) were manufactured through cold-bonding pelletization of ground granulated blast furnace slag (G) and two types of fly ash with different finenesses (Fly ash A and B). Ordinary Portland cement (PC) was used as a binder at varying amounts from 5 to 20 % by weight. A total of 20 cold-bonded lightweight aggregates were produced at room temperature with different combinations of PC, FA and/or G. The hardened aggregates were tested for specific gravity, water absorption, and crushing strength. Thereafter, lightweight concretes (LWCs) were produced with water to cement ratio of 0.50 and a cement content of 400?kg/m³ by using such lightweight aggregates. The hardened concretes were tested for compressive strength at 28 and 56?days to explore the effect of aggregate types on the compressive strength development. Test results revealed that the amount of cement content had a significant effect on the strength of LWAs which in turn governed the variation in compressive strength of the LWCs. The highest 28 and 56-day compressive strengths of 43 and 51?MPa, respectively were achieved for the concretes including LWAs produced from the blend of 40 % slag, 40 % FA-A and 20 % PC.     

Moisture and ionic transport in concretes containing coarse limestone powder

Concretes containing a coarse limestone powder (median particle size of 72 μm) as a partial cement replacement material are proportioned so as to attain similar 7-day compressive strengths as a 0.40 water-to-cement ratio (w/c) control concrete. The moisture and chloride ion transport behavior of the concretes containing limestone powder with and without small amounts of silica fume are evaluated in this paper. It is shown that a 15% cement replacement with coarse limestone powder at a water-to-powder ratio (w/p) of 0.34 results in concretes of better or comparable compressive strengths, porosities, moisture transport parameters (overall moisture intake, and sorptivity), and rapid chloride permeability (RCP) as that of a 0.37 w/c plain concrete. However, the non-steady state migration coefficients (D_nssm) of concretes containing limestone powder are found to be higher than those of plain concretes of even higher w/c. A microstructural parameter (?β – product of porosity and pore connectivity) is used to relate the pore structure to the moisture and ionic transport. Relationships between ?β and the moisture and ionic transport parameters are provided, which shed light on the combined influence of w/p and a highly reactive cement replacement material such as silica fume on the different transport properties of concretes containing a coarse limestone powder.     

A multi-phase kinetic model to simulate hydration of slag–cement blends

Ground granulated blast furnace slag, which shows cementitious behavior (latent hydraulic activity) and pozzolanic characteristics (reaction with lime), has been widely used as a mineral admixture in normal and high strength concretes. Hydration of slag–blended cement is much more complex than that of ordinary Portland cement because of the mutual interactions between the cement hydration and the slag reaction. This paper presents a kinetic hydration model for cement–slag blends. The proposed model analyzes the slag reaction separate from cement hydration by considering the production of calcium hydroxide in cement hydration and its consumption in slag reactions. The amount of free water and the amount of calcium hydroxide left in the system were adopted as the control indicators for determining the slag reaction. Using the proposed model, the reaction ratio of slag can be evaluated as a function of curing age, considering the influences of the water to binder ratio, the slag replacement ratio and the curing temperature. Furthermore, the amount of chemically-bound water (self-cementing properties), calcium hydroxide (pozzolanic capabilities), and the heat released from hydration are evaluated by determining the contributions from both the cement hydration and the slag reaction. The evaluated results show good accordance with the experimental results.     

Natural carbonation of aged alkali-activated slag concretes

Alkali-activated slag concretes stored for 7 years under atmospheric conditions are assessed, and the structural characteristics of naturally carbonated regions are determined. Concretes formulated with a 400 kg/m³ and water/binder (w/b) ratio between 0.42 and 0.48 present similar natural carbonation depths, although these concretes report different permeabilities after 28 days of curing. The inclusion of increased contents of binder leads to a substantial reduction of the CO₂ penetration in these concretes, so that negligible carbonation depth values (2 mm) are identified in concretes formulated with 500 kg/m³ of binder. Calcite, vaterite, and natron are identified as the main carbonation products formed in these concretes. These observations differ from the trends which would be expected in comparable ordinary Portland cement-based concretes, which is attributable to the physical (permeability) and chemical properties of alkali-activated slag concretes promoting high long-term stability and acceptably slow carbonation progress under natural atmospheric conditions.