Fabrication and laser operation of Yb:Lu2O3 transparent ceramics from co-precipitated nano-powders

In this article, 5 at.% Yb:Lu₂O₃ transparent ceramics were fabricated by vacuum sintering combined with hot isostatic pressing (HIP) posttreatment using co-precipitated nano-powders. The influence of precipitant molar ratio, ammonium hydrogen carbonate, to metal ions (AHC/M³⁺, R value) on the properties of Yb:Lu₂O₃ precursors and calcined powders was investigated systematically. It was found that the powders with different R value calcined at 1100°C for 4 hours were pure cubic Lu₂O₃ but the morphologies of precursors and powders behaved differently. The opaque samples pre-sintered at 1500°C for 2 hours grew into transparent ceramics after HIP posttreatment at 1750°C for 1 hour. The final ceramic with R = 4.8 showed the best optical quality with the in-line transmittance of 79.7% at 1100 nm. The quasi-CW laser operation was performed at 1034 nm and 1080 nm with a maximum output power up to 8.15 W as well as a corresponding slope efficiency of 58.4%.     

Comparative study of Yb:Lu3Al5O12 and Yb:Lu2O3 laser ceramics produced from laser-ablated nanopowders

We present a comparative study of two Lu-based oxide ceramics doped with Yb³⁺ ions, namely Yb:Lu₃Al₅O₁₂ (garnet) and Yb:Lu₂O₃ (sesquioxide), promising for thin-disk lasers. The ceramics are fabricated using nanopowders of 3.6 at.% Yb:Lu₂O₃ and Al₂O₃ produced by laser ablation: Yb:Lu₃Al₅O₁₂ – by vacuum sintering at 1800 °C for 5 h with the addition of 1 wt% TEOS as a sintering aid, and Yb:Lu₂O₃ – by vacuum pre-sintering at 1250 °C for 2 h followed by Hot Isostatic Pressing at 1400 °C for 2 h under Ar gas pressure of 207 MPa. The comparison includes the structure, Raman spectra, transmission, optical spectroscopy and laser operation. The crystal-field splitting of Yb³⁺ multiplets is revealed for Lu₃Al₅O₁₂. A continuous-wave (CW) Yb:Lu₃Al₅O₁₂ ceramic microchip laser generates 5.65 W at 1031.1 nm with a slope efficiency of 67.2%. In the quasi-CW regime, the peak power is scaled up to 8.83 W. The power scaling for the Yb:Lu₂O₃ ceramic laser is limited by losses originating from residual coloration and inferior thermal behavior.     

Fabrication and laser oscillation of Yb:Sc2O3 transparent ceramics from co-precipitated nano-powders

Ytterbium doped scandium oxide (Yb:Sc₂O₃) transparent ceramics were fabricated by a co-precipitation and vacuum sintering method. The characteristics of the precursor and the calcined powders were investigated by BET, XRD, and SEM. Ultra-fine and low agglomerated 5at%Yb:Sc₂O₃ powders with the average particle size about 65.4 nm were obtained after calcined at 1100 °C for 5 h. Using the synthesized powders as starting materials, 5at%Yb:Sc₂O₃ transparent ceramics with the in-line transmittance of 71.1% at 1100 nm and average grain size of 145 μm were fabricated by vacuum sintering at 1825 °C for 10 h. Quasi-CW laser oscillation of Yb:Sc₂O₃ ceramics was obtained at 1040.6 nm. A maximum output power as high as 2.44 W with a corresponding slope of 35% was achieved. Finally, the tunability of the ceramic was explored measuring a tuning range up to 55 nm.     

Microstructure and properties characterization of Yb:Lu2O3 transparent ceramics from co-precipitated nano-powders

5at.% Yb:Lu2O3 transparent ceramics were fabricated successfully by vacuum sintering along with hot isostatic pressing posttreatment from the nanopowders. The influences of calcination temperature on morphology and microstructures of powders and ceramics were studied systematically. The optimal ceramic sample from the nanopowder calcined at 1050°C shows uniform and dense microstructure with the in-line transmittance of 81.5% at 1100 nm. The results of the thermal measurements, that is, thermal conductivity and specific heat, were related to the changes occurring in the microstructure of the ceramics studied. It was shown on this basis that appropriate control of the technological process of sintering ceramics makes it possible to obtain laser ceramics with very good thermal properties as well as maintaining their high optical quality. Concerning the laser performance, the highest-optical quality 5at.% Yb:Lu₂O₃ sample was pumped in quasi-continuous wave conditions measuring a maximum output power of 2.59 W with a corresponding slope efficiency of 32.4%.     

Fabrication,microstructure and optical characterizations of holmium oxide (Ho2O3) transparent ceramics

Ho₂O₃ transparent ceramics were fabricated by vacuum pre-sintering combined with hot isostatic pressing (HIP) post-treatment at relatively low temperature from high-purity Ho₂O₃ powder calcined at 1000 °C for 4 h. The optimal Ho₂O₃ ceramic sample prepared by vacuum pre-sintering at 1250 °C and HIP post-treating at 1450 °C has a dense microstructure with average grain size of 0.77 μm, and the in-line transmittances reach 80.7 % at 1550 nm and 76.7 % at 1064 nm. The effect of air annealing on the optical quality of Ho₂O₃ ceramics was studied, and the existence of compressed pores in the HIP-ed Ho₂O₃ ceramics was confirmed. The Verdet constants of Ho₂O₃ ceramics were measured to be -47.4 rad/(T m at 1064 nm and -15.4 rad/(T m at 1561 nm. High transmittance and large Verdet constant in the wavelength regions 1–1.07 μm, 1.3–1.5 μm make Ho₂O₃ transparent ceramics promising for magneto-optical devices for lasers based on Yb-, Nd-doped materials and telecom lasers.     

Fabrication of Yb-doped Lu2O3-Y2O3-La2O3 solid solutions transparent ceramics by self-propagating high-temperature synthesis and vacuum sintering

A comparative analysis of sintering and grain growth processes of lutetium oxide and lutetium-yttrium-lanthanum oxides solid solutions, as well as optical properties, luminescence and laser generation of (Lu_xY_0.9-xLa_0.05Yb_0.05)₂O₃ transparent ceramics are reported. Fabrication of highly dispersed initial powders of these compounds was performed via nitrate-glycine self-propagating high-temperature synthesis (SHS) method. The powders were compacted at 300?MPa and vacuum sintered at temperatures up to 1750?°С. Optical ceramics of (Lu_0.65Y_0.25La_0.05Yb_0.05)₂O₃ elemental composition were shown to have the highest in-line transmittance, which achieved 78% at the wavelength of 800?nm. Generation of laser radiation at a wavelength of 1032?nm with the differential efficiency of 20% was demonstrated in the (Lu_0.65Y_0.25La_0.05Yb_0.05)₂O₃ ceramics.     

Highly transparent Yb:Y2O3 ceramics obtained by solid-state reaction and combined sintering procedures

(Y_0.87-xLa_0.1Zr_0.03Yb_x)₂O₃ (x?=?0.02, 0.04, 0.05) transparent ceramics were obtained by solid-state reaction and combined sintering procedures with La₂O₃ and ZrO₂ as sintering additives. A method based on two-step intermediate sintering in air followed by vacuum sintering was applied in order to control the densification and grain growth of the samples during the final sintering process. The results indicate that La₂O₃ and ZrO₂ co-additives can improve the microstructure and optical properties of Yb:Y₂O₃ ceramics at relatively low sintering temperature. On the other hand, the addition of Zr⁴⁺ ions leads to the formation of dispersed scattering volumes in the ceramic bodies. Transmittance of 78.8% was measured for the 2.0?at% Yb:Y₂O₃ ceramic sample at the wavelength of 1100?nm. The spectroscopic properties of Yb:Y₂O₃ ceramics were investigated at room temperature. The obtained results show that the absorption cross-section at 978?nm is in the range of 2.08?×?10^–20 to 2.36?×?10^–20 cm², whereas the emission cross-section at 1032?nm is ~1.0?×?10^–20 cm².     

Preparation of (Tb1-xLux)2O3 transparent ceramics by solid solution for magneto-optical application

Novel (Tb_1-xLu_x)₂O₃ magneto-optical transparent ceramics were prepared through a solid-solution method via vacuum pre-sintering followed by hot isostatic pressing (HIP). The Lu-containing samples were solid-solution phases between Tb₂O₃ and Lu₂O₃, which effectively stabilized the phase transition of Tb₂O₃ during the sintering process. A typical component of (Tb_1-xLu_x)₂O₃ ceramic with x = 0.5 was selected to study the densification behavior and microstructure evolution in detail. The polished (Tb_0.5Lu_0.5)₂O₃ ceramics with a thickness of 3 mm vacuum pre-sintered at 1700 °C under 1.0 × 10^?3 Pa combined with HIP post-treatment at 1600 °C showed good magneto-optical property. The Verdet constant measured at 633 nm was -224.33 rad·T^?1 m^?1, 30% higher than that of Tb₃Al₅O₁₂ (TAG). However, the in-line transmittance was 73.6% at 633 nm, lower than that of TAG. The (Tb_1-xLu_x)₂O₃ ceramics will be a promising material for Faraday devices after further improving the optical quality.     

Fabrication and characterization of highly transparent Y2O3 ceramics by hybrid sintering: A combination of hot pressing and a subsequent HIP treatment

We succeeded in the optimization of highly transparent Y₂O₃ ceramics with a submicrometer grain size approximately 0.6?μm by hot pressing (1300–1550?°C) and a subsequent HIP (1450?°C) treatment using commercial Y₂O₃ powders as starting powders and ZrO₂ as a sintering additive. The optimum microstructure for the HIP treatment was prepared by hot pressing at a temperature as low as 1400?°C for 3?h with a relative density of 99.3%. The thus HIP-treated specimen showed the best transmittance (2?mm thick) ever reported of 83.4% and 78.3% at 1100 and 400?nm, respectively. Specifically, the transmittance using this hybrid sintering method improved substantially in the visible range compared to that of the counterpart using hot pressing only. A simulation of the transmittance based on the Beer-Lambert law and Mie scattering theory has proved that this improvement is mainly due to the elimination of nanopores below 15?nm in size.     

Fabrication and laser performances of Yb:Sc2O3 transparent ceramics from different combination of vacuum sintering and hot isostatic pressing conditions

In this paper we report on the preparation and laser performance of transparent 3at.% Yb:Sc₂O₃ ceramics by reactive sintering of commercially available powders under vacuum followed by hot isostatic pressing (HIP). Combinations of different vacuum sintering temperatures (1650 °C and 1750 °C) and different HIP treatments (1700 °C and 1800 °C at 200 MPa) were tested in order to understand how these steps influence the microstructure and thus the optical and lasing properties of the ceramic samples. All the samples showed a good optical quality. The microstructure analysis and the laser tests showed that the vacuum pre-sintering temperature is the key factor determining the quality of the samples and the laser performances. The best values of slope efficiency i.e. η_L = 50 % and output power i.e. P_out = 6.62 W were obtained for the sample pre-sintered under vacuum at 1650 °C and hot isostatically pressed at 1800 °C.     

Pump laser induced photodarkening in ZrO2-doped Yb:Y2O3 laser ceramics

5 at.% Yb:Y₂O₃ transparent ceramics were fabricated using vacuum sintering plus HIP. The ceramics doped with 1 at.% ZrO₂ as the sintering additive were densified at 1700 °C in vacuum followed by HIPing at 1775 °C, while those without sintering additives were densified at 1520 °C in vacuum followed by HIPing at 1450 °C. After sintering, both ceramics had relatively high in-line transmittance. However, during laser experiments, the ZrO₂-doped Yb:Y₂O₃ (Zr-YbY) ceramics were photodarkened when irradiated by 940 nm pump light. The discoloration might be attributed to the formation of Zr³⁺ color centers during lasing. In contrast, no photodarkening effect was detected in the pure Yb:Y₂O₃ ceramics without sintering additives (P-YbY). The P-YbY ceramics exhibited much higher lasing efficiency (17%) than the Zr-YbY ceramics (9%). To our best knowledge, it is the first time that the photodarkening effect was detected in rare-earth doped sesquioxide laser ceramics.     

Investigation of optical,mechanical, and thermal properties of ZrO2-doped Y2O3 transparent ceramics fabricated by HIP

Highly transparent ZrO₂-doped Y₂O₃ ceramics were successfully synthesized using the hot isostatic pressing (HIP) process. The effects of the ZrO₂ content on the sintering behaviors, optical transmission spectra, Vickers hardness, grain size, size distribution, and Raman spectra were determined. The results indicated that decreased ZrO₂ content could promote increased transmittance, red-shifted infrared cutoff wavelength, increased thermal conductivity, decreased Vickers hardness, and increased lattice ordering. According to the optical transmission spectra, the optimized ZrO₂ content was 0.50 at%, at which point the ceramic exhibited a larger pre-sintering temperature range of 1650–1750 °C and the average grain size of 3.35 µm at 1750 °C. The grain size was significantly decreased at lower pre-sintering temperatures. Furthermore, a moderate Vickers hardness of 8.42 GPa and high thermal conductivity of 10.85 W/m K at room temperature were obtained for the optimized ceramic.     

Fabrication and properties of transparent Tb2Ti2O7 magneto-optical ceramics

Transparent Tb₂Ti₂O₇ magneto-optical ceramics were fabricated from co-precipitated nano-powders by vacuum pre-sintering with hot isostatic pressing (HIP) post-treatment. The formation of pyrochlore phase, decomposition of the precursor, and the morphology of powders calcined at different temperatures were investigated. The in-line transmittance of Tb₂Ti₂O₇ ceramics, which were pre-sintered at 1350 ℃ for 2 h with HIP post-treatment at 1450 ℃ for 3 h and subsequently annealed at 800 ℃ for 20 h in NH₃ atmosphere, reaches 65.5 % at 1064 nm. The Verdet constant of Tb₂Ti₂O₇ ceramics is −229.0 ± 0.6 rad·T⁻¹ m⁻¹ at the wavelength of 633 nm, which is 71 % higher than that of the commercial Tb₃Ga₅O₁₂ crystals. Tb₂Ti₂O₇ magneto-optical ceramics show a promising application for Faraday rotators.     

Submicron-grained Yb:Lu2O3 transparent ceramics with lasing quality

We report on our recent progress of fabricating Yb³⁺-doped Lu₂O₃ transparent ceramics for 1 μm solid-state laser application. Well-dispersed 3.3 at.% Yb:Lu₂O₃ nanopowders were synthesized using a co-precipitation method. Without using any sintering aids, the Yb:Lu₂O₃ nanopowders could be densified by vacuum sintering at 1500°C/10 hours followed by HIPing at 1480°C/4 hours. Such obtained Yb:Lu₂O₃ ceramics had not only dense microstructure and submicron grain size of about 0.6 μm, but also in-line transmission of 80.0% at 600 nm. Preliminary continuous wave (CW) laser experiments with an uncoated Yb:Lu₂O₃ ceramic slab have demonstrated highly efficient CW laser oscillation at 1079.8 nm.     

Broadening emission band of Yb:LuScO3 transparent ceramics for ultrashort pulse laser

Sesquioxides were considered as promising gain medium for high power ultrafast laser. Broadening of emission spectrum plays a crucial role in shortening the pulse width of laser. In this paper, the ratio of lutetium oxide and scandium oxide was adjusted to control the emission wavelength and spectral width. Highly sinterable Yb:(Lu_xSc_1–x)₂O₃ nanopowders were synthesized through the glycine-nitrate combustion process. Transparent Yb:(Lu_xSc_1–x)₂O₃ ceramics were fabricated via vacuum sintering at 1750℃ for 10 h, among which Yb:(Lu_0.5Sc_0.5)₂O₃ ceramics have the highest transmittance, reaching 78% at 1100 nm. With increasing Lu₂O₃ content, the emission wavelengths corresponding to the two transitions of Yb:(Lu_xSc_1–x)₂O₃ were blueshifted 8 and 15 nm, respectively. Most importantly, from Yb:Sc₂O₃ to Yb:(Lu_0.5Sc_0.5)₂O₃, spectral broadening of the two emission wavelengths was observed by 9 and 16 nm, respectively. Thus, the Yb:(Lu_xSc_1-x)₂O₃ ceramics exhibiting high transmittance and broad emission band are promising for ultrashort pulse generation.     

Fabrication and characterizations of Tb3Al5O12-based magneto-optical ceramics

Transparent terbium aluminum garnet (TAG)-based ceramics were fabricated by vacuum pre-sintering and hot isostatic pressing (HIP) posttreatment from the co-precipitated TAG powders with different stoichiometric ratios. After component optimization, the transparent ceramics with TAG single-phase and attractive optical quality were obtained. The in-line transmittance of optimal Tb_(1+x)3(Al_0.996255Si_0.003745)₅O_{12.0093625+3x/2} (x = −.004, −.002) ceramics (1.7-mm thick) pre-sintered at 1700°C for 20 h with HIP posttreatment at 1700°C for 3 h under 176-MPa Ar reaches 82.6% at the wavelength of 1064 nm. With increasing terbium components, the secondary phase TAP appears in ceramics, which significantly degrades the optical quality of TAG-based ceramics. The Verdet constant of the TAG-based ceramics at 632.8 nm is about −181 rad T⁻¹ m⁻¹ at room temperature, which is about 33% higher than that of the TGG single crystals (−134 rad T⁻¹ m⁻¹).     

High optical quality Y2O3 transparent ceramics with fine grain size fabricated by low temperature air pre-sintering and post-HIP treatment

High optical quality Y₂O₃ transparent ceramics with fine grain size were successfully fabricated by air pre-sintering at various temperature ranging from 1500 to 1600 °C combined with a post-hot-isostatic pressing (HIP) treatment using co-precipitated powders as the starting material. The fully dense Y₂O₃ transparent ceramic with highest transparency was obtained by pre-sintered at 1550 °C for 4 h in air and post-HIPed at 1600 °C for 3 h (the pressure of HIP 200 MPa), and it had fine microstructure and the average grain size was 0.96 μm. In addition, the in-line transmittance of the ceramic reached 81.7% at 1064 nm (1 mm thickness). By this approach, the transparent Y₂O₃ ceramics with fine grain size (<1.6 μm) were elaborated without any sintering aid.     

Preparation and study of the mechanical and optical properties of infrared transparent Y2O3–MgO composite ceramics

In this study, fine Y₂O₃–MgO composite nanopowders were synthesized via the sol–gel method. Dense Y₂O₃–MgO composite ceramics were fabricated by pre-sintering the green body in air at different temperatures for 1 h and then subjecting the sintered bodies to hot isostatic pressing at 1300°C for 1 h. The effects of pre-sintering temperature on the microstructural, mechanical, and optical properties of the resulting ceramics were studied. The average grain size of the ceramics was increased, whereas their hardness and fracture toughness were decreased with increasing pre-sintering temperature. A maximum fracture toughness of 1.42 MPa·m^1/2 and Vickers hardness of 10.4 GPa were obtained. The average flexural strength of the ceramics was 411 MPa at room temperature and reached 361 MPa at 600°C. A transmittance of 84% in the 3–5 µm region was obtained when the composite ceramics were sintered at 1400°C. Moreover, a transmittance of 76% in the 3–5 µm region was obtained at 500°C.     

Fabrication of high-efficiency Yb:Y2O3 laser ceramics without photodarkening

High-efficiency Yb:Y₂O₃ laser ceramics were fabricated using the vacuum-sintering plus hot isostatic pressing (HIP) without sintering additives. High-purity well-dispersed nanocrystalline Yb:Y₂O₃ powder was synthesized using a modified co-precipitation method in-house. The green bodies were first vacuum sintered at a temperature as low as 1430°C and then HIPed at 1450°C. Finally, the samples were air annealed at 800°C for 10 h. Although no sintering aids were used, full density of the samples with excellent optical homogeneity and an inline transmission of 80% at 400 nm could be obtained. Moreover, photodarkening phenomenon was not detected in the ceramics. Preliminary laser experiment with the fabricated ceramics in a two-mirror cavity has demonstrated 32 W continuous-wave (CW) output at ∼1077 nm with an optical-to-optical conversion efficiency of 58.2%. To the best of our knowledge, this is so far the highest CW output power and optical-to-optical conversion efficiency achieved with the Yb³⁺-doped sesquioxide ceramics in a simple two-mirror cavity.     

Preparation of porous SiC-Al2O3 ceramics via gelcasting utilising a shrinkable pore-forming agent and oxidised coarse-grained SiC

By utilising soaked millet as a shrinkable pore-forming agent, porous silicon carbide-alumina (SiC-Al₂O₃) ceramics were prepared via gelcasting. The fabrication of SiC-Al₂O₃ ceramics based on oxidised and unoxidised coarse-grained SiC was also studied. The water swelling, drying shrinkage, and low-temperature carbonisation of the millet were investigated. We found that the shrinkage of the soaked millet was greater than that of gel body during drying, which left large gaps that prevented shrinkage stresses from destroying the gel body. Low-temperature carbonisation of the millet should be performed slowly at 220–240?°C because its expansion rate increases to 45% at 250?°C, resulting in the cracking of samples. At a constant sintering temperature, the flexural strength of the SiC-Al₂O₃ ceramics prepared with SiC powders oxidised at 1000?°C was the highest, indicating that oxidised powders can successfully decrease the required sintering temperature and improve the flexural strength of composite ceramics. Based on our optimised process, porous SiC-Al₂O₃ ceramics were sintered at 1500?°C for 2?h. When their skeletons were fully developed, their pore sizes were in the range of 1.5–2?mm. Their porosity and flexural strength were 60.2–65.1% and 8.3–10.5?MPa, respectively.