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1.
The aim of this work was to evaluate the feasibility of the fabrication of microtextures in zirconia using the direct laser interference patterning (DLIP) technique. A green ultra-short pulsed laser (532 nm, 10 ps) with a two-beam interference setup was used to produce line-like structures with a spatial period of 3 µm. For a fixed set of fluence and pulse-to-pulse overlap values (6.2 J/cm2, 81%), periodic structures were successfully created for different hatch distances. The average depth of the features ranged from 0.37 µm for a hatch distance of 14.4 µm up to 0.84 µm for a hatch distance of 12.4 µm. However, a further decrease in hatch distance did not result in an increase in depth since the region of the ridges is also ablated. Scanning electron microscopy analysis showed pores formation on the laser grooves, but no sign of micro-cracking could be observed. Wettability tests showed an increase in hydrophobicity after DLIP. These results bring exciting perspectives on the fabrication of micro-textures with DLIP on zirconia surface.  相似文献   

2.
Developing new generation of strong, tough and stable bioceramics used in dental filed has been highly desired for attaining the clinical requirement of secure and reliable therapy. In this paper, a novel Al2O3-ZrO2 eutectic bioceramics with nearly fully density and extremely aesthetic luster was in-situ prepared by innovative laser floating zone melting (LFZM) method. The influence of solidification rates on microstructure evolution, mechanical properties and cytotoxicity was investigated. The eutectic bioceramics displayed a special three dimensional interpenetrating microstructure evolving with increasing the solidification rate. The eutectic colony structure occurred when solidification rate overpassed 8?µm/s, and lamellar spacing was below 1?µm when solidification rate exceeded 30?µm/s. The eutectic bioceramics solidified at 100?µm/s exhibited optimal mechanical properties with an average hardness of 16.53?GPa, fracture toughness of 6.5?MPa?m1/2 and flexural strength of 1.37?GPa. The cytotoxicity of Al2O3-ZrO2 eutectic bioceramics was evaluated by MTT methods according to ISO 10993-5 standard. Non-cytotoxic behavior was detected for the eutectic bioceramics, indicating this eutectic bioceramic could be used as promising dental restoration material.  相似文献   

3.
Mn1.2Co1.5Ni0.3O4 ceramic chips with 90, 100, 110 and 120?µm thickness were developed using the tape casting method. The structure, electrical properties and thermal time constant have been investigated as a function of the thickness of the miniature NTC chip thermistors. The ρ25 increased from 127 to 449.7?Ω?cm and the thermal constant B25/50 increased from 52.8 to 180.5?K as the thickness increased. This could be a result of the increased grain boundary resistance and Mn3+/Mn4+ ratio (0.7–1.02) from the increased thickness. The thermal time constants were 0.83, 0.89, 1.05 and 1.10?s for chip thermistors with thicknesses from 90 to 120?µm, respectively. This reveals that the thickness of chips could affect the thermal time constant, a result of significantly different dissipation constants and heat capacities in MCN thermistors. The proposed sensors demonstrated a superior temporal response.  相似文献   

4.
In the present research work, [82Cu4Si14Zn]100-x – x wt% B4C (x?=?0, 3, 6, 9, and 12) nanocomposite powders had synthesized by mechanical alloying (MA). The MA process had carried out in a single vial high-energy planetary ball mill with the ball-to-powder ratio of 10:1 for 20?h. The results had revealed that the addition of B4C nano-ceramic particles had contributed more reduction on Cu-Zn-Si matrix powder particle size, changes in shapes, and structural refinement. The synthesized nanocomposite powders had characterized by advanced microscopes. The calculated average nanocomposite powder particle size was 13?±?1.2?µm, 9?±?0.8?µm, 5?±?0.65?µm, 3?±?0.4?µm, and 1?±?0.25?µm for 0, 3, 6, 9, and 12?wt% B4C reinforced nanocomposite powders respectively. Further, an average nanocrystallite size of 84?nm had obtained for [CuSi4Zn14]-0% B4C sample whereas 13?nm had achieved for [CuSi4Zn14]-12% B4C sample. This had attributed by variation in repeated cold welding, severe plastic deformation, and fragmentation of mechanical collisions with the function of boron carbide (B4C) nano-ceramic particles in Cu-Zn-Si matrix. In addition, the laser powder particle size (diameter, μm) and its distribution at D100, D10, D5, D1, D0.1, and D0.01 with the function of the percentage of B4C ceramic particles had also studied and investigated.  相似文献   

5.
In this paper, we report an ultra-fast sintering phenomenon of alumina achieved by the scanning laser irradiation method. Using CO2 laser irradiation, we found that micrometer-sized alumina powder (d50 = 1.2 µm) can be sintered close to full density within a few tens of seconds. The microstructure of laser-sintered alumina was different from that of the furnace-sintered alumina. The relative density and grain size of the laser-sintered alumina gradually decreased from the center of the laser beam to the edge. Anisotropy of the grain size was measured along and perpendicular to the scanning direction. This anisotropy decreased as the scanning speed decreased from 0.1 mm/s to 0.01 mm/s. The sintering master curve of grain size versus relative density, which reflects the sintering mechanism, was found to be affected by the laser scanning speed. When the laser scanning speed was 0.1 mm/s, grain size suppression was found for the almost fully dense alumina. However, at lower scanning speed (e.g., 0.01 mm/s), there was significant grain growth in the regions where the relative density was greater than 90%. These results clearly indicate that alumina can be sintered, in the solid-state, to a high density in a short time using scanning laser and the microstructure is different from the furnace-sintered alumina.  相似文献   

6.
A facile method for the preparation of alumina foam microspheres from hydrogenated vegetable oil-in-aqueous alumina slurry (HVO-in-AAS) emulsions is reported. The HVO-in-AAS emulsions drop-cast in cold aqueous NH4Cl solution undergo fast gelation due to the freezing of HVO, physical cross-linking of carrageenan gelling agent and coagulation by NH4Cl. Emulsions of HVO to AAS volume ratios of 1.5–2.5 prepared from 10 and 20?vol% AAS are used for drop-casting. Microspheres with sphericity close to 1 are obtained by drop-casting in 5?wt% aqueous NH4Cl solution at ?3?°C. The well-defined interconnected cellular structure observed in the core of the sintered alumina foam microspheres is distorted towards the surface due to emulsion destabilization by the NH4Cl. The porosity and cell size of the sintered alumina foam microspheres are independent of drop-casting bath conditions but depend on the emulsion composition. The microspheres have diameter, open pore volume and average cell sizes in the ranges of 2.38–2.49?mm, 1.22–2.42?cm3/g and 15.66–6.87?µm, respectively.  相似文献   

7.
Structural, elastic and electron magnetic resonance investigations of spinel ferrites with the formula MFe2O4 (M = Mg2+, Zn2+, Mn2+) synthesized by the sol-gel auto-combustion method are reported here. XRD patterns revealed the co-existence of secondary phases along with the ferrite phase. The lattice parameter (8.301?Å, 8.366?Å and 8.434?Å) was found to be varying according to the ionic radii of cations. As determined by scanning electron microscopy (SEM), ZnFe2O4 has a comparatively narrow distribution of grain sizes (1.3–3.8?µm) compared to those in MnFe2O4 (0.8–4.3?µm) and MgFe2O4 (0.3–4.8?µm). The estimated values of average crystallite sizes (17.5?nm, 21.3?nm and 23.3?nm) determined from the X-ray diffraction peaks are considerably less than the average grain sizes (1.3?µm, 1.6?µm and 2.7?µm) estimated from the SEM histograms. The vibrational frequencies in FTIR spectra are in the conformity with the cubic spinel structure and their variation supports the variation of lattice parameter. Equal values of Poission's ratio (0.35) were obtained for the three systems which represent the isotropic behaviour of spinel ferrite systems. The exceptional low value of Lande's g-parameter for ZnFe2O4 indicates the dominance of Fe3+–O–Fe3+ superexchange interaction. Though cation redistribution is possible in the present ferrite systems, the secondary phases existed in these ferrite systems are predominantly influencing the structural, elastic and electron magnetic resonance properties.  相似文献   

8.
Si3N4 ceramic was successfully joined to itself with in-situ formed Yb-Si-Al oxynitride glass interlayer. The joints were composed of three parts: (I) Si3N4 matrix, (II) oxynitride glass interlayer in which hexagonal or fine elongated β-sialon grains and a few ball-like β-Si3N4 grains exist, and (III) diffusion zone in Si3N4 matrix containing a thin dark layer and a ~ 25?µm thick bright layer. The seam owned similar microstructure to matrix and was inosculated with the matrix as a whole. The strength of the joint tended to increase with the increase of bonding temperature and reached the value of 225?MPa, when the joints were prepared at 1600?°C for 30?min under a pressure of 1.5?MPa. The high-temperature strength remained 94.7% and 75.2% of R.T. strength when the joints were tested at 1000?°C and 1200?°C, respectively. It may be contributed to the high softening temperature of the Yb-Si-Al oxynitride glass phase formed in the seam. Even suffered to the air exposure for 10?h at 1200?°C, the residual strength of the joints was still 143?MPa, attributed to the existence of YbAG phase.  相似文献   

9.
Zirconia structures with controlled surface porosity may be used in several biomedical and engineering applications. This work aimed at developing a processing route for the production of zirconia structures with porous surfaces, using the dip coating method and without pore forming additives. Zirconia powders (~ 40?µm diameter) were used in the dip coating suspensions in three different forms: agglomerates (as received), pre-sintered (1150?°C, 1?h) and sintered (1500?°C, 2?h). The addition of fine particles (< 10?µm diameter) to the suspensions, in different contents, were tested to act as binder for the larger particles. Zirconia disk-shape compacts were dipped in the different suspensions and sintered. Pre-sintered powders were found to be the most adequate for producing the porous surface. The optimized binder content was determined as a function of the porous layer strength. A feasible route could be successfully established for the production of zirconia structures with porous surface.  相似文献   

10.
Based on experimental and modeling studies, the rate of increase in the martensite start temperature M s for the tetragonal-to-monoclinic transformation with increase in zirconia grain size is found to rise with decrease in ZrO2 content in the zirconia-toughened alumina ZTA system. The observed grain size dependence of M s can be related to the thermal expansion mismatch tensile (internal) stresses which increase with decrease in zirconia content. The result is that finer zirconia grain sizes are required to retain the tetragonal phase as less zirconia is incorporated into the alumina, in agreement with the experimental observations. At the same time, both the predicted and observed applied stress required to induce the transformation are reduced with increase in the ZrO2 grain size. In addition, the transformation-toughening contribution at temperature T increases with increase in the M s temperature brought about by the increase in the ZrO2 grain size, when T > M s. In alumina containing 20 vol% ZrO2 (12 mol% CeO2), a toughness of ∼10 MPa. √m can be achieved for a ZrO2 grain size of ∼2 μm ( M s∼ 225 K). However, at a grain size of ∼2 μm, the alumina–40 vol% ZrO2 (12 mol% CeO2) has a toughness of only 8.5 MPa. √m ( M s∼ 150 K) but reaches 12.3 MPa. ∼m ( M s∼ 260 K) at a grain size of ∼3 μm. These findings show that composition (and matrix properties) play critical roles in determining the ZrO2 grain size to optimize the transformation toughening in ZrO2-toughened ceramics.  相似文献   

11.
We propose a mid-infrared dual-rhombic air hole hexagonal lattice photonic crystal fiber with high birefringence and large nonlinearity based on Ge20Sb15Se65 chalcogenide glass. The properties of birefringence, dispersion, nonlinearity, and confinement loss were investigated in the 3?µm~5?µm mid-infrared range by using the Finite Difference Time Domain (FDTD) method with perfectly matched layer (PML) absorption boundary conditions. The results indicate that for the optimized structural parameters of Λ=?2.0?µm, D=?1.932?µm, d=?0.8?µm, and H=?0.8?µm, an ultrahigh birefringence of 0.041, a very low confinement loss of 0.0013?dB/km (for x-polarization modes) and 0.0342?dB/km (for y-polarization modes), and the maximum nonlinearity coefficient of 4375 w?1km?1 (for x-polarization modes) and 3960 w?1km?1 (for y-polarization modes) were achieved, respectively. The proposed PCF has a lower confinement loss and higher birefringence than an elliptical-hole PCF with the same air-filling fraction. Thus, it will be an excellent candidate for mid-infrared optical fiber sensing, precision optical instruments and nonlinear optics.  相似文献   

12.
In this work, alumina ceramic was bonded to itself with composite foils (Ti/Cu/Ni/Cu/Ti). The thermodynamics analysis indicates that Ti-Cu liquid firstly formed and reacted with alumina to produce Ti3Cu3O reaction layer. Meanwhile, the consumption of element Ti within the Ti-Cu liquid by Ni interlayer optimized the microstructure of the joint. By thickening Ni interlayer from 0 µm to 100 µm at 1020 ℃, the joints' strength could be significantly improved by 130.6%. While the joints' strength decreased with the decomposition of reaction layer at the brazing temperature higher than 1020 ℃. The FE simulations show that the high-level stress concentration within the reaction layer could be ameliorated by Ni interlayer effectively, which was in accordance with the corresponding fracture characteristics. Although the joint's strength could be improved to 203.9 MPa by using 300 µm Ni interlayer, its improvement rate was limited with Ni interlayer constantly thickening.  相似文献   

13.
We fabricated xBaTiO3 (BT)/(1-x)[BaTiO3-Bi(Mg1/2Ti1/2)O3-BiFeO3] (BT-BMT-BF)?+?0.1?wt%MnCO3 composites by spark plasma sintering and investigated the effect of BT content x, BT powder size, and BT-BMT-BF composition on piezoelectric properties. For xBT/(1-x)(0.3BT-0.1BMT-0.6BF) +?0.1?wt%MnCO3 (x?=?0–0.75) composites with a 0.5-µm BT powder, the dielectric constant was increased with x, and the relative density was decreased at x?=?0.67 and 0.75, creating optimum BT content of x?=?0.50 with a piezoelectric constant d33 of 107?pC/N. When a larger 1.5-µm BT powder was utilized for the composite with x?=?0.50, the d33 value increased to 150?pC/N due to the grain size effect of the BT grains. To compensate for a compositional change from the optimum 0.3BT-0.1BMT-0.6BF due to partial diffusion between the BT and 0.3BT-0.1BMT-0.6BF grains, a 0.5BT/0.5(0.275BT-0.1BMT-0.625BF)?+?0.1?wt%MnCO3 composite with the 1.5-µm BT powder was fabricated. We obtained an increased d33 value of 166?pC/N. These results provided a useful composite design to enhance the piezoelectric properties.  相似文献   

14.
In order to clarify the effect of grain size on the electrical performance of BaZr0.1Ce0.7Y0.1Yb0.1O3-δ (BZCYYb) solid electrolytes with addition of NiO, microcrystalline (~1.5?µm) and ultrafine-grained (~280?nm) BZCYYb electrolytes (with 1?wt% NiO) were fabricated by the conventional and two-step sintering method, respectively. The results show that compared with microcrystalline electrolytes, the ultrafine-grained electrolytes have similar grain-interior conductivities, but much lower grain-boundary conductivities, illustrating that the grain boundary is not conducive for ionic transport. As a result, the electrical conductivity of microcrystalline electrolytes (1.9?×?10?2 S?cm?1 at 600?°C in wet air) is higher than that of ultrafine-grained electrolytes (1.1?×?10?2 S?cm?1 at 600?°C in wet air). In addition, the OCV (open-circuit voltage) values of electrolyte-supported single cells show that the undesired electronic conduction exists in the electrolytes due to the BaY2NiO5 impurity formed by the reaction of NiO and BZCYYb. The ultrafine-grained electrolytes show lower OCV values than that of microcrystalline ones, due to the prolonged electronic transport paths. Therefore, large-grained or grain boundary-free microstructure are necessary for improving the electrical performance of BZCYYb electrolytes.  相似文献   

15.
A structured Pt(1 wt%)/ceria–zirconia/alumina catalyst and the metal-free ceria–zirconia/alumina were prepared, by dip-coating, over a cordierite monolithic support. XRD analyses and Rietveld refinements of the structural data demonstrate that in the Pt supported catalysts ceria–zirconia is present as a Ce0.6Zr0.4O2 homogeneous solid solution and that the deposition over the cordierite doesn’t produce any structural modification. Moreover no Pt sintering occurs.By comparing the XRD patterns recorded on Pt/ceria–zirconia/alumina and ceria–zirconia/alumina after three redox cycles, it results that Pt, favouring the structural reorganization of the ceria–zirconia into one cubic solid solution, prevents any CeAlO3 formation. On the contrary, such phase due to the interaction between Ce3+ and the alumina present in the washcoat is detected when redox cycles are carried out on the ceria–zirconia metal free.Transmission electron microscopy (TEM) investigations of the redox cycled Pt/ceria–zirconia/alumina catalyst detected ceria–zirconia grains with diameter between 10 and 35 nm along with highly dispersed Pt particles (2–3 nm) strongly interacting with ceria.Scanning electron microscopy (SEM) and EDX analyses, recorded on the redox cycled Pt/ceria–zirconia/alumina washcoated monolith evidence a homogeneous distribution of the active components through the channels even after redox aging.Reduction behaviour and CO oxidation activity are in good agreement with the structural modification of the solid solution induced by the redox cycles and reflect the positive effect of Pt/ceria interaction on the catalytic performances.The effect of redox aging on the NO reduction by C3H6, in lean conditions, was investigated over the Pt/ceria–zirconia/alumina monolith. The catalyst shows at low temperature (290 °C) good NO removal activity and appreciable selectivity to N2.  相似文献   

16.
In this study, we adopt laser-melting deposition (LMD) technology to fabricate TiB2/7075 aluminum matrix composites (AMCs), and we investigate in detail the effect of the TiB2 content on the microstructure, nano-hardness, compressive properties, and wear performance. We prepare experimental samples by using a laser power of 800?W and a velocity of 0.01?m/s, and the results are evaluated. It was observed that the reinforcement particles dispersed irregularly throughout the Al matrix as the TiB2 contents increased. The grain size of the fine-grain zone decreased appreciably by 31.9% from 8.41?µm (LMD sample without TiB2 reinforcement) to 5.73?µm. Furthermore, the AMCs with 4?wt% reinforcement exhibited impressive mechanical properties, i.e., nanohardness of 1.939 Gpa, compressive strength of 734.8?MPa, and a wear rate of 1.889?×?10?4 mm3/Nm. The wear resistance improved and the wear mechanism changed from adhesive wear to debris wear with the addition of TiB2 reinforcement.  相似文献   

17.
This work explores the possibility of using embedded micron-sized Ti particles to heal surface cracks in alumina and to unravel the evolution of the crack filling process in case of pure solid-state oxidation reactions. The oxidation kinetics of the Ti particles is studied and the results are applied in a simple model for crack-gap filling. An activation energy of 136?kJ/mol is determined for the oxidation of the Ti particles having an average particle size of 10?µm. The almost fully dense alumina composite containing 10?vol% Ti has an indentation fracture resistance of 4.5?±?0.5?MPa?m1/2. Crack healing in air is studied at 700, 800 and 900?°C for 0.5, 1, and 4?h and the strength recovered is measured by 4-point bending. The optimum healing condition for full strength recovery is 800?°C for 1?h or 900?°C for 15?min. Crack filling is observed to proceed in three steps i.e., local bonding at the site of an intersected Ti particle, lateral spreading of the oxide and global filling of the crack. It is discovered that, although significant strength recovery can be attained by local bonding of the intersected particles, full crack filling is required to prevent crack initiation from the damaged region upon reloading. The experimental results observed are in good agreement with the predictions of a simple discrete crack filling/healing model.  相似文献   

18.
In the present study, a nanocomposite cathode comprising Fe rich La0.6Sr0.4Co0.2Fe0.8O3-δ (LSCF) based pervoskite semiconductor oxide and Sm-Gd co-doped ceria rich Ce0.8Sm0.1Gd0.1O1.90 (CSGO) in the ratio of 1:1 has been successfully synthesized by a simple glycine nitrate auto combustion method. The structural properties of the two phase nanocomposite were evaluated by X-ray diffraction and Raman spectroscopy. A detailed electrical properties of co-doped LSCF-CSGO nanocomposites have been studied with a comparison of LSCF added with 10?mol% and 20?mol% Gd singly doped ceria (LSCF-GDC10 and LSCF-GDC20) nanocomposites as a function of temperature in the range of 673–1073?K at air atmosphere by AC impedance spectroscopy. The total electrical conductivity of the co-doped LSCF-CSGO nanocomposites has been found to be 0.043?S?cm?1 at 973?K which is higher than that of the LSCF composite containing singly doped compositions. The Sm co-doping in GDC phase has effectively helped to reduce the undesired electronic conduction produced in the doped ceria as the electron concentration of LSCF-CSGO was found to be ??2.62?×?1015 cm?3 which was lower than the electron concentration of LSCF containing singly doped nanocomposite (LSCF-GDC20, ??2?×1016 cm?3) estimated by Hall-Effect measurement. The activation energy of LSCF-CSGO nanocomposite has been found to be 0.05?eV for the oxygen reduction reaction by temperature dependent Arrhenius equation. The improved electrical properties in terms of high ionic conductivity and low activation energy have been achieved through the incorporation of Sm into GDC10 electrolyte phase in LSCF nanocomposite. The combustion synthesis method has also effectively helped to produce microstructure containing large grain size (~?6?µm) which is beneficial for enlarging triple phase boundary (TPB) area of cathodes utilized in solid oxide fuel cells (SOFC) operated at reduced/intermediate temperature (673–973?K).  相似文献   

19.
Mo–MoSi2 functionally graded materials were prepared by a liquid phase siliconizing method. The microstructure, phase constitution, cross-section elemental distribution, grains size, and coating thickness of these materials were investigated with scanning electron microscopy (SEM), back scattered electron (BSE), energy dispersive spectroscope (EDS), glow discharge spectrum (GDS) and X–ray diffraction (XRD). The results indicate that the Mo–MoSi2 functionally graded materials have a dense multi-layer structure, mainly composed of surface layer (Si–MoSi2 layer, 1–10?µm), intermediate layer (MoSi2 layer, 22–40?µm), transitional layer (Mo5Si3 and Mo3Si layer, 2–3?µm) and Mo substrate. Moreover, the silicon concentration, grains size, and coating thickness increase gradually with the increasing temperature. The surfaces silicon concentrations are about 68–75?wt%, the average grains sizes of MoSi2 columnar crystals are about 7.1–9.4?µm, and the coating thicknesses are about 28–35?µm.  相似文献   

20.
In this study, Ag nanoparticles loaded CoFe2O4/Fe2O3 nanorod arrays on carbon fiber cloth have been successfully fabricated by a hydrothermal route followed by a calcination treatment and photochemical reduction process. The as-prepared composite has been characterized by X-ray diffraction (XRD), scanning electron microscope (SEM), transmission electron microscope (TEM) and X-ray photoelectron spectroscopy (XPS). The obtained Ag@CoFe2O4/Fe2O3 nanorod arrays show excellent SERS performance, which provides enhancement factors (EF) as high as about 1.2 × 108 for Rhodamine 6G (R6G). The SERS signals collected over a 20?µm × 20?µm area show relative standard deviation lower than 12%, suggesting good SERS signal uniformity. In addition, the Ag@CoFe2O4/Fe2O3 nanorod arrays can be used as an effective photo-Fenton catalyst photocatalytical degradation of R6G. It was found that 99.15% of R6G can be degraded in an hour. This bifunctional composite that can act both as SERS substrates and as photo-Fenton catalyst would facilitate the cleaning and recycling of SERS substrates for reusing through a photocatalytic process, as well as facilitate the integration of rapid detection and effective degradation of organic pollutants.  相似文献   

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