Barrier properties and abrasion resistance of biopolymer‐based coatings on biodegradable poly(lactic acid) films

Coated polylactic acid (PLA) films consisting of crosslinked‐chitosan/beeswax layer were prepared to improve barrier properties and abrasion resistance of the base substrate. The effect of crosslinking the chitosan layer on durability and barrier properties of the coatings was investigated. Crosslinked samples exhibited lower degree of swelling compared to uncrosslinked samples and 50% reduction in water vapor transmission rate (WVTR) compared to neat PLA films. The beeswax coating decreased the WVTR of chitosan‐coated PLA films significantly (by 100%). However, it had a marginal effect on the oxygen transmission rate. Water vapor transmission was less affected by abrasion than oxygen transmission for both uncrosslinked and crosslinked samples. The WVTR of crosslinked samples were retained even after being subjected to abrasion, whereas WVTR of uncrosslinked samples dropped by 50%. Results obtained using the Taber test method also show that the weight loss of crosslinked coatings are about 75% less than that of uncrosslinked samples and can withstand a greater number of cycles before rupture. These translucent‐coated films retained good barrier and mechanical properties along with providing improved abrasion resistance after crosslinking. This approach provides exciting new possibilities for expanding the use of biodegradable polymers in packaging applications. POLYM. ENG. SCI., 59:1874–1881, 2019. © 2019 Society of Plastics Engineers     

Paper coating performance of hemicellulose-rich natural polymer from distiller's grains

Coatings contribute to about 10% of the overall cost of paper production of which, the binder is the highest cost component in the formulation. In addition to costs, the binders that are currently being used are synthesized from fossil fuel feedstock raising concerns towards the sustainability of paper coatings. Furthermore, papers coated with waxes, polyolefins and other synthetic materials are difficult to recycle or compost. These challenges inherent with synthetic binders can be addressed by using renewable, plant based binders. This research focused on an abundant and underutilized source of hemicellulose based binders (DG gum) that can be extracted from distiller's dried grains. The extracted binder was compared with polyvinyl alcohol (PVA) in a coating formulation consisting of 10:1 CaCO₃ to binder formulation coated on light weight paper. Cobb test, dry and wet tensile tests, optical properties (brightness, color, opacity), water vapor transmission rate (WVTR) analysis were performed to compare the hemicellulose based binder with PVA. The results indicate water absorptivity reduction by 25% for both DG gum and PVA coatings from the base paper value. Dry tensile index was lower with higher coating weights for both coatings with similar performance. The performance on WVTR analysis for both coatings was also comparable. No significant differences in optical properties after coating were observed from that of the base paper. These results suggest that hemicellulose based binder extracted from distiller's grains has the potential to replace synthetic binders in paper coating formulations.     

Effect of pigmentation on mechanical and anticorrosive properties of thermally sprayable EVA and EVAl coatings

To study the effect of pigmentation on mechanical and anticorrosive properties of thermally sprayable ethylene vinyl acetate (EVA)/polyethylene (PE) and ethylene vinyl alcohol (EVAl)/PE coatings, red iron oxide (RIO) and titanium dioxide (TiO₂) pigments at varying concentration (10, 20 and 30%) were mixed using internal mixer. Pigmented compositions were characterized for mechanical properties and water vapor transmission rate (WVTR). These compositions were applied on grit blasted mild steel surface by flame spray technique and coated specimens were evaluated for adhesion strength, abrasion resistance and resistance to corrosion by exposing them in different environments. The corrosion resistance of pigmented composition was also studied by electrochemical impedance spectroscopy (EIS) technique.     

Monazite Coatings on SiC Fibers I: Fiber Strength and Thermal Stability

Commercially available SiC fibers were coated with monazite (LaPO₄) using a continuous vertical coater at 1100°C. Coated fibers were heat treated in dry air, argon, and laboratory air at 1200°C for 1–20 h. The tensile strengths of uncoated and coated fibers were measured and evaluated before and after heat treatment. Fiber coating did not degrade SiC fiber strength, but heat treatment afterwards caused significant degradation that correlated with silica scale thickness. Possible strength degradation mechanisms for the coated fibers are discussed. Coating morphology, microstructure, and SiC oxidation were observed with scanning electron microscopy and transmission electron microscopy. Monazite reacted with SiC to form lanthanum silicate (La₂Si₂O₇) in argon, but was stable with SiC in air. Despite the large coefficient of thermal expansion difference between monazite and SiC, micron thick monazite coatings did not debond from most types of SiC fibers. Possible explanations for the thermomechanical stability of the monazite fiber coatings are discussed.     

Use of cryogenic machining to improve the adhesion of sphene bioceramic coatings on titanium substrates for dental and orthopaedic applications

Rods of commercially pure titanium were machined using standard oil-based emulsion and cryogenic cooling, and were then coated with sphene (CaTiSiO₅) bioceramic by spray coating using an automatic airbrush. The sphene bioceramic was synthesized in-situ starting from a suspension of polysiloxane that used as SiO₂ precursor, CaCO₃ and TiO₂ nanoparticles. The suspension was deposited on the machined substrates, which were heat treated up to 950?°C in order to promote the formation of sphene ceramic. The produced coated prototypes were characterized to evaluate the effect of the machining conditions on surface roughness and microstructure of the substrate, and thereby their effect on coating adhesion. Nanoindentation tests were employed to determine the hardness and elastic modulus of the coating through its thickness. Results showed that the reduced amount of defects on the surface of the cryo-machined substrates, contributed to increase the hardness, elastic modulus and adhesion strength of the coating-substrate interfaces compared to standard machined samples, therefore improving adhesion of the coating to the underlying substrate.     

Mechanical and barrier properties of polyvinyl chloride plasticized with dioctyl phthalate,epoxidized soybean oil,and epoxidized cardanol

Plasticized polyvinyl chloride (PVC) films were prepared by melt compounding and compression molding using epoxidized cardanol (EC), a biobased plasticizer and its plasticization effect was compared with epoxidized soybean oil (ESBO) and dioctyl phthalate (DOP). The mechanical, migration, thermal, and barrier properties of the plasticized films were compared. The effect of replacing DOP with EC on the properties of PVC films was also investigated. The tensile strength, elongation at break, tensile modulus and impact strength values of PVC/EC films were higher in comparison to PVC/DOP and PVC/ESBO films at a fixed plasticizer loading of 40 wt.%. Also, the films prepared with a mixture of DOP + EC showed higher tensile strength and elongation at break compared to that of films prepared with only DOP. The PVC/EC films showed good thermal stability and reduced oxygen transmission rate (OTR) compared to PVC/DOP films. The addition of graphene and nanoclay in the PVC/plasticizer system exhibited an increase in oxygen transmission. However, the oxygen barrier property of nano filler incorporated PVC/EC films was better than PVC/DOP films. All the films showed negligible water vapor transmission rate (WVTR).     

Quantitative measurement of adhesion between polypropylene blends and paints by tensile mechanical testing

A tensile mechanical test suiable to measure the adhesion between brittle coatings and ductile substrates was applied to measure the adhesion of painted layers on polypropylene blends. The test involves the tensile deformation of the painted assembly, resulting in the periodic cracking of the brittle coating on the ductile substrate. The interfacial shear strength was determined by measuring the strength of the coating, the thickness of the coating, and the average width of paint fragment after the crack density reaches saturation. Apparent interfacial shear strength was obtained for different paints on the same kind of blend, which gave consistent results over the experimental strain rate range from 10^?4 to 10^?3 sec^?1. Interfacial delamination was studied by optical microscopy (OM) and transmission electron microscopy (TEM). The delamination was observed to mainly occur near the adhesion promoter and substrate interface.     

Effect of zinc oxide on the viscosity and adhesion property of epoxidized natural rubber/acrylonitrile‐butadiene rubber‐based pressure‐sensitive adhesives

Viscosity, loop tack, peel strength, and shear strength of epoxidized natural rubber (ENR 50)/acrylonitrile‐butadiene rubber (NBR)–based pressure‐sensitive adhesive were studied in the presence of zinc oxide. The zinc oxide concentration was varied from 10 to 50 parts by weight per hundred parts of rubber (phr). Coumarone–indene resin with loading of 40 phr was chosen as the tackifier resin. Toluene and polyethylene terephthalate were used as the solvent and coating substrate, respectively, throughout the experiment. The adhesive was coated on the substrate by using a SHEEN hand coater. Viscosity of the adhesive was determined by a Brookfield Viscometer, whereas the loop tack, peel strength, and shear strength were measured by a Lloyd Adhesion Tester operating at 30 cm/min. Results indicate that viscosity increases with zinc oxide concentration owing to the concentration effect. Loop tack and peel strength pass through a maximum value at 20 phr of zinc oxide concentration. This observation is associated with the effect of varying degrees of wettability of the adhesive on the substrate. Shear strength, however, increases steadily with increasing zinc oxide loading owing to the steady increase in cohesive strength. In all cases, the adhesion properties of adhesives increase with increasing coating thicknesses. J. VINYL ADDIT. TECHNOL., 22:410–414, 2016. © 2015 Society of Plastics Engineers     

玻璃纤维/环氧树脂复合材料表面金属化工艺研究

提出一种在玻璃纤维/环氧树脂复合材料表面化学镀镍的简化工艺,首先在复合材料表面引入含有镀镍短纤维的过渡层,复合材料与过渡层共固化成型。通过机械粗化、酸化、化学镀工艺成功地在玻璃纤维/环氧树脂复合材料表面沉积一层连续致密的Ni-P镀层。采用超景深显微镜观察化学镀后镀层的表面形貌,并采用SEM对镀层截面特征进行观测。系统地研究了化学镀时间、装载量对镀层表面形貌、镀层厚度与镀层沉积速度的影响规律,并测量了复合材料/镍镀层界面结合强度。试验结果表明,当化学镀时间为8 h、装载量为1.25 dm2/L时,镀层厚度能达到38.96μm,镀层结合强度达到8.45 MPa。     

Peel‐strength behavior of bilayer thermal‐sprayed polymer coatings

We prepared various bilayer polymer coatings of ethylene methacrylic acid (EMAA) copolymer and ionomer by the thermal‐spray process under a range of preheat temperatures (PTs) to investigate their ability to be repaired. The thermal properties, crystallinity, microstructure, and interface strength of the coatings were investigated with differential scanning calorimetry, X‐ray diffraction, scanning electron microscopy, and mechanical testing. Processing parameters influenced the final morphological structure of the coatings. The crystallinity of the coatings increased with a higher final temperature, whereas the coating density decreased. The decrease in density was attributed to the appearance of bubbles, 250 μm in size, formed in the coatings during the spray process. For the monolayer coating of polymer on a metal substrate, a higher PT produced a greater contact area of the coating to the substrate. The adhesion of EMAA ionomer to steel was always lower than that of EMAA copolymer to steel. This may have been largely due to the interfacial adhesion between the polymer and steel being dominated by strong secondary bond interactions. Experimental results also indicate that the peel strength between polymers was at least twofold stronger than that between the polymer and the steel substrate for PTs greater than 100°C. The mixed bilayer coating of ionomer on copolymer produced the highest peel strength. The interface between the plastic layers was clearly visible under the scanning electron microscope at lower PTs, becoming more diffuse with an increase in PT. On the basis of these observations, the adhesion mechanism between polymers was explained by the formation of welding points. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 214–226, 2003     

The application of microencapsulated phase‐change materials to nylon fabric using direct dual coating method

The fabrication of functional textiles able to provide thermal regulation and comfort for the body has attracted increasing interest in recent years. This research investigated fabric coatings containing energy absorbing, temperature stabilizing, phase‐change material microcapsules (PCMMcs), and their methods of application. Specifically, a coated fabric was directly prepared by a dual‐type coating method, in which the PCMMcs were dispersed in a polyurethane coating solution with no binder. The thermal performances of the dual‐coated samples were evaluated by differential scanning calorimetry, and their physical characteristics were examined by scanning electron microscopy, thermal vision camera, porosity, water vapor transmission rate (WVTR), and water entry pressure (WEP) analyses. Furthermore, the microclimate characteristics of the thermally enhanced fabrics were investigated under experimental conditions using a human‐clothing‐environment (HCE) simulator system. The study results confirmed the superior performance of the dual‐coated fabrics in terms of thermal regulation and body comfort, compared with those coated by the dry or wet coating method, because of the improved WEP, WVTR, and thermal performance. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Deposition of hydroxyapatite coatings by axial plasma spraying: Influence of feedstock characteristics on coating microstructure,phase content and mechanical properties

Axial plasma spray is one of the thermal spray techniques to deposit multifunctional advanced coatings. The present work explores the use of this process to deposit thin, continuous, and adherent Ca₅ (PO₄)₃OH (hydroxyapatite, HAp) coatings and characterize its microstructure, phases, hardness and adhesion strength. Three different suspension-deposited HAp coatings were investigated and compared with powder-deposited HAp coating on a Ti6Al4V substrate. The effect of mean solute particle size and solid-loading in the suspension has been explored on the evolution of microstructure, phase content and mechanical properties of axial suspension plasma sprayed (ASPS) coatings. Phase-characterization has shown retention of hydroxyapatite phase and coating crystallinity in the deposited coatings, whereas the adhesion strength of the HAp coating decreased from ～40 MPa to ～13 MPa when bioglass was added to the feedstock material. The lower solid load content and lower mean solute particle size in the suspension were found to be beneficial in achieving porous, rougher, and well-adhering coatings. This work concludes that ASPS can potentially deposit thin HAp coatings (< 50 μm) with high adhesion strength.     

Mechanical,thermal, and barrier properties of nanocomposites based on poly(butylene succinate)/thermoplastic starch blends containing different types of clay

Nanocomposites based on blends of poly(butylene succinate) (PBS) and thermoplastic cassava starch (TPS) were prepared using a two‐roll mill and compression molding, respectively. Two different types of clay, namely sodium montmorillonite (CloisiteNa) and the organo‐modified MMT (Cloisite30B) were used. The morphological and mechanical properties of the nanocomposite materials were determined by using XRD technique and a tensile test, respectively. Thermal properties of the composite were also examined by dynamic mechanical thermal analysis and thermal gravimetric techniques. Barrier properties of the nanocomposites were determined using oxygen transmission rate (OTR) and water vapor transmission rate (WVTR) tests. From the results, it was found that by adding 5 pph of the clay, the tensile modulus and the thermal properties of the blend containing high TPS (75 wt %) changed significantly. The effects were also dependent on the type of clay used. The use of Cloisite30B led to a nanocomposite with a higher tensile modulus value, whereas the use of CloisiteNa slightly enhanced the thermal stability of the material. OTR and WVTR values of the blend composites containing high PBS ratio (75 wt %) also decreased when compared to those of the neat PBS/TPS blend. XRD patterns of the nanocomposites suggested some intercalation and exfoliation of the clays in the polymer matrix. The above effects are discussed in the light of different interaction between clays and the polymers. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1114‐1123, 2013     

Antimicrobial,mechanical, barrier,and thermal properties of starch–casein based,neem (Melia azardirachta) extract containing film

The Starch–Casein‐based edible films containing with or without neem (Melia azadirachta) extract was prepared. The neem based free films were also heat pressed and all of them were assessed for inhibition of pathogenic organisms namely E. coli, Staphylococcus aureus, Bacillus cereus, Listeria monocytogenes, Pseudomonas spp., and Salmonella, using disc diffusion assay. The Glass‐transition temperature (T_g) and thermal properties of the films were determined with the help of DSC and DMA. Tensile strength (TS), elongation at break (EAB), water vapor transmission rate (WVTR), and oxygen transmission rate (OTR) of the films were also determined. Incorporation of neem extract to edible film did not affect any of the physical properties except microbial, and the films were effective in inhibiting the growth of pathogens, since the inhibition zones varied from 15 mm as large as 24 mm. However, the heat‐pressed films containing neem extract led higher the T_g, TS, and modulus, while the EAB was marginally affected, indicating the toughening of the film and as expected, the heat pressing of films decreased the WVTR and marginally affected OTR. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3948–3954, 2006     

Adhesion property of crosslinked epoxidized (natural rubber)/(acrylonitrile‐butadiene) rubber blend adhesives in the presence of petro resin tackifier

Loop tack, peel strength, shear strength, and morphology of (benzoyl peroxide)‐cured epoxidized natural rubber (ENR 25)/(acrylonitrile‐butadiene) rubber (NBR) blend adhesive were investigated by using petro resin as the tackifying resin. Benzoyl peroxide loading varied from 1 to 5 parts by weight per hundred parts of resin (phr), whereas the petro resin loading was fixed at 40 phr. A SHEEN hand coater was used to coat the adhesive on the polyethylene terephthalate substrate at 30 μm and 120 μm coating thicknesses. (ENR 25)/NBR adhesive was crosslinked at 80°C for 30 min prior to the determination of adhesion strength by a Lloyd adhesion tester operating at 10–60 cm/min. Results show that maximum loop tack and peel strength occur at 2 phr of benzoyl peroxide loading, whereby optimum cohesive and adhesive strength are obtained. However, shear strength increases with increasing benzoyl peroxide concentration, an observation that is associated with the steady increase in the cohesive strength. Scanning electron microscopy micrograph shows that little adhesive remained on the substrate at 0 phr compared with 2 phr of benzoyl peroxide loading, indicating that crosslinking increases the peel strength of the adhesive. In all cases, the adhesion properties increase with coating thickness and testing rate . J.VINYL ADDIT. TECHNOL., 24:93–98, 2018. © 2015 Society of Plastics Engineers     

Effect of Blend Ratio and Testing Rate on the Adhesion Properties of Epoxidized Natural Rubber (ENR 25)/Styrene–Butadiene Rubber (SBR) Blend Adhesive

The effect of rubber blend ratio and testing rate on the adhesion properties of epoxidized natural rubber (ENR 25)/styrene–butadiene rubber (SBR) blend adhesive were studied using 40 parts per hundred parts of rubber (phr) of coumarone-indene resin as the tackifying resin. Toluene and poly(ethylene terephthalate) (PET) film were used as the solvent and substrate, respectively. A SHEEN hand coater was used to coat the adhesive on the PET substrate at 30, 60, 90, and 120 µm coating thickness. Viscosity was determined by a Brookfield viscometer whereas loop tack, peel strength, and shear strength were measured by a Llyod Adhesion Tester at various testing rates from 10 to 60 cm/min. Results show that viscosity increases gradually with % ENR 25. However, loop tack, peel strength, and shear strength of adhesives indicate a maximum value at 40% ENR 25, after which the adhesion properties decreases with further increase in % ENR 25. This observation is attributed to the varying degree of wettability which culminates at an optimum value of 40% ENR 25 blend ratio. In all cases, the adhesion properties increase with increasing coating thickness and rate of testing.     

High-density polyethylene coating on carbon steel by an electrostatic powder spray system

Plain carbon steel specimens were surface-treated mechanically and then chemically before applying high-density polyethylene (HDPE) coating. Pretreated specimens were coated with HDPE powder, both with and without a heat stabilizer (Irganox 1010), using a spray electrostatic technique. Effects of various variables, such as surface roughness, prephosphating treatment, addition of stabilizer, and the role of curing time and temperature were investigated. Mechanical and immersion tests were conducted to measure adhesion, ductility, and corrosion resistance of the coated specimens. Scanning electron microscopy and infrared spectroscopy were used to study the microstructure of produced coating and its interface with the substrate, as well as the possible chemical changes that occurred. The results obtained revealed that, pure HDPE can be coated on plain carbon steel with a good performance. It was further observed that an addition of 0.5 wt % of heat stabilizer to HDPE powder increases the performance of produced coating significantly. This was evidenced by the measurements of adhesion, ductility, and corrosion resistance in sulfuric acid, sodium hydroxide, ferric chloride, water, and salt spray, as well as scanning electron microscopic examinations and infrared spectra. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 70: 2507–2513, 1998     

Poly lactic acid nanocomposites containing modified nanoclay with synergistic barrier to water vapor for coated paper

The binary nanocomposites of poly lactic acid (PLA) with the montmorillonite modified with trisilanol polyhedral oligomeric silsesquioxanes (Trisilanolisooctyl POSS^®) were prepared via a solution‐blending process and coated on paper by bar coating and compress hot melt coating methods. The resulting components were characterized with Fourier transform infrared spectroscopy, and X‐ray diffraction (XRD) techniques. Moreover, the water vapor transmission rates (WVTR) for the coated writing paper were determined using an IGA‐003. The results indicated that the modified clay PLA nanocomposites enhanced the water vapor barrier properties of coated paper significantly. The permeability of PLA nanocomposites to water vapor decreased by 74% [26.0 g/(m² day)], respectively, as compared to those of the paper coated with pure PLA. The dispersion and phase behavior of the modified montmorillonite in PLA matrix was revealed by Transmission electron microscope. The intercalation of montmorillonite with PLA was further demonstrated using XRD. WVTR results indicated that the compress hot melt coating of the nanocomposites is an effective method to improve the water vapor resistance of coated paper. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40952.     

Adhesion properties and fracture mechanism of plasma sprayed NiCrAl/Al2O3–13wt.%TiO2 coatings by post annealing

Plasma-sprayed NiCrAl/Al₂O₃–13wt.%TiO₂ coatings (AT13) deposited on mild steel substrate were annealed with varying temperatures in air. The adhesion of the coating was evaluated by tensile adhesive strength test. The microstructure and the fracture mechanism were studied using optical microscopy, X-ray diffraction, and scanning electron spectroscopy/energy dispersive spectroscopy. It was found that the tensile bond strength of the coatings increased with increasing of annealing temperature at first and then decreased with increasing of annealing temperature further. The as-sprayed coating fractured at the interfaces of substrate/bond layer and bond layer/ceramic coating with a brittle–ductile mixed fracture. The measured strength expressed the adhesive strength and internal adhesive strength of the coating. The failure of the coating annealed at 300, 400, and 500 °C took place at the interface of substrate/bond layer and had a mixed fracture surface of transgranular cleavage fracture and localized ductile fracture. The strength obtained is the adhesive strength between the coating and the steel substrate. The coating annealed at 400 °C had a maximum strength of 42.9 MPa. When the temperature is above 600 °C, the bonding strength would be damaged. Therefore, there is a proper annealing temperature which can significantly improve the bond strength of the coating.     

Adhesion behavior of natural rubber‐based adhesives crosslinked by benzoyl peroxide

The loop tack, peel, and shear strength of crosslinked natural rubber adhesive were studied using coumarone‐indene and toluene as the tackifying resin and solvent, respectively. The concentration of benzoyl peroxide‐the crosslinking agent—was varied from 1 to 4 parts per hundred parts of rubber (phr). A SHEEN hand coater was used to coat the adhesive on the polyethylene terephthalate substrate at various coating thickness. Loop tack, peel, and shear strength were measured by a Llyod adhesion tester operating at 30 cm min^?1. Result shows that loop tack and peel strength of the adhesive increases up to 2 phr of benzoyl peroxide concentration after which it decreases with further benzoyl peroxide content. This observation is attributed to the optimum crosslinking of natural rubber where optimum cohesive and adhesive strength occurs at 2 phr peroxide loading. However, for the shear strength, it increases with increasing benzoyl peroxide concentration where higher rate of increase is observed after 2 phr of peroxide content, an observation which is associated to the steady increase in cohesive strength of crosslinked rubber. In all cases, the adhesion properties of adhesives increase with increase in coating thickness. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012