Investigation of optical,mechanical, and thermal properties of ZrO2-doped Y2O3 transparent ceramics fabricated by HIP

Highly transparent ZrO₂-doped Y₂O₃ ceramics were successfully synthesized using the hot isostatic pressing (HIP) process. The effects of the ZrO₂ content on the sintering behaviors, optical transmission spectra, Vickers hardness, grain size, size distribution, and Raman spectra were determined. The results indicated that decreased ZrO₂ content could promote increased transmittance, red-shifted infrared cutoff wavelength, increased thermal conductivity, decreased Vickers hardness, and increased lattice ordering. According to the optical transmission spectra, the optimized ZrO₂ content was 0.50 at%, at which point the ceramic exhibited a larger pre-sintering temperature range of 1650–1750 °C and the average grain size of 3.35 µm at 1750 °C. The grain size was significantly decreased at lower pre-sintering temperatures. Furthermore, a moderate Vickers hardness of 8.42 GPa and high thermal conductivity of 10.85 W/m K at room temperature were obtained for the optimized ceramic.     

Synthesis and sintering of Y2O3-doped ZrO2 powders using two Pechini-type gel routes

Yttria-tetragonal zirconia polycrystal (ZrO₂ + 4.5 mol% Y₂O₃) nanocrystalline powder was synthesized by two Pechini-type gel routes, the in situ polymerized complex (IPC) method and the PEG/AF method. FTIR spectra confirmed coordination of metal ions with the polymer by different routes, depending on the method used. The crystallite size of the powder increased from 5 nm to 8 nm when the temperature was increased from 450 °C to 600 °C and calcination times increased from 2 h to 24 h. The morphology of the powders differed only when the organic impurities were not completely eliminated. After calcination, the morphology of the powders produced by the two methods showed porous agglomerates composed of smaller particles. All the resulting microstructures were very similar, regardless of the method employed to obtain the powder or the calcination times and temperatures.     

Microstructure and mechanical properties of ZrO2-2 mol% Y2O3 ceramics

The microstructure and mechanical properties of ZrO₂-2 mol% Y₂O₃ ceramics were studied on samples prepared by cold isostatic pressing and pressureless sintering. It was shown that the density of the alloy increases with increasing sintering temperature. The Vickers hardness decreases with the appearance of the monoclinic phase and increasing its content. Compared with the single tetragonal phase, the (t + m) dual-phase structure with microcracks has a much higher fracture toughness (16·5 MPa√m) because of a complex mechanism of toughening (transformation, microcracks and residual stresses).     

Yb2O3 and Y2O3 co-doped zirconia ceramics

A suspension stabilizer-coating technique was employed to prepare x mol% Yb₂O₃ (x = 1.0, 2.0, 3.0 and 4.0) and 1.0 mol% Y₂O₃ co-doped ZrO₂ powder. A systematic study was conducted on the sintering behaviour, phase assemblage, microstructural development and mechanical properties of Yb₂O₃ and Y₂O₃ co-doped zirconia ceramics. Fully dense ZrO₂ ceramics were obtained by means of pressureless sintering in air for 1 h at 1450 °C. The phase composition of the ceramics could be controlled by tuning the Yb₂O₃ content and the sintering parameters. Polycrystalline tetragonal ZrO₂ (TZP) and fully stabilised cubic ZrO₂ (FSZ) were achieved in the 1.0 mol% Y₂O₃ stabilised ceramic, co-doped with 1.0 mol% Yb₂O₃ and 4.0 mol% Yb₂O₃, respectively. The amount of stabilizer needed to form cubic ZrO₂ phase in the Yb₂O₃ and Y₂O₃ co-doped ZrO₂ ceramics was lower than that of single phase Y₂O₃-doped materials. The indentation fracture toughness could be tailored up to 8.5 MPa m^1/2 in combination with a hardness of 12 GPa by sintering a 1.0 mol% Yb₂O₃ and 1.0 mol% Y₂O₃ ceramic at 1450 °C for 1 h.     

Synthesis and characterization of Y2O3-ZrO2 and Y2O3-CeO2-ZrO2 precursor powders

Thixotropic gels of the precursor powders of the titled compounds have been prepared by the addition of oxalic acid to the mixed solutions of metal salts at room temperature (≈ 27 °C). The clear sols of yttrium-zirconyl oxalate (YZO) and yttrium-cerium-zirconyl oxalate (YCZO) gelled within a few hours and were oven-dried at 40 °C. The various stages of gelation behaviour of the sols are explained on the basis of DLVO theory. By repeptizing the dried gel powders with water, concentrated sols were prepared. The gelation time as a function of chloride ion concentration is discussed for both sols. The nature of the temperature dependence of the dried gel powders was studied by means of thermogravimetric analysis and differential thermal analysis. Powder X-ray diffraction was used to study the crystallization behaviour of the dried amorphous gel powders. It is found that these powders crystallize in tetragonal phase when calcined at 850 °C for 1 h. Estimation of surface area and infra-red characterization have also been carried out for the prepared powders.     

Enhanced mechanical properties of 3 Y2O3 stabilized tetragonal ZrO2 incorporating tourmaline particles

The current study reports on the improvement of mechanical properties of 3?mol% Y₂O₃ stabilized tetragonal ZrO₂ (3Y-TZP) by introduction of tourmaline through ball milling and subsequent densification by pressureless sintering at 800, 1200, 1300, 1400?°C. Findings demonstrate that no matter which sintering temperature the 3Y-TZP ceramic containing 2?wt% tourmaline reach a maximum value in flexural strength and fracture toughness as compared to other composite ceramics. As the tourmaline content is 2?wt% and the sintering temperature is 1300?°C, the flexural strength and fracture toughness of the composite ceramics are the highest, increases of 36.2% and 36.6% over plain 3Y-TZP ceramic respectively. The unique microstructure was systematically investigated through X-ray diffraction, scanning electron microscopy, energy dispersive spectrum, and flourier transform-infrared. The strengthening and toughening mechanism of tourmaline in 3Y-TZP ceramic were also discussed.     

Preparation and properties of ceramic composites with oxygen ionic conductivity in the ZrO2-CeO2-Al2O3 and ZrO2-Sc2O3-Al2O3 systems

Powder precursors in the ZrO₂-CeO₂-Al₂O₃ and ZrO₂-Sc₂O₃-Al₂O₃ systems are prepared by the sol-gel synthesis. It is revealed that the electrical conductivity of the sample doped with scandium oxide is higher than the electrical conductivity of the sample doped with cerium oxide despite the higher content of the nonconducting phase Al₂O₃ (corundum). The thermal expansion coefficients are determined for all the ceramic samples under investigation. It is established that the Al₂O₃ dopant affects the thermal expansion coefficient. The ceramic materials studied can be used as solid-electrolyte sensors. Original Russian Text ? P.A. Tikhonov, M. Yu. Arsent’ev, M.V. Kalinina, L.I. Podzorova, A.A. Il’icheva, V.P. Popov, N.S. Andreeva, 2008, published in Fizika i Khimiya Stekla.     

Low-temperature reaction-sintering of mullite ceramics with an Y2O3 addition

Mullite ceramics were fabricated at relatively low temperatures from powder mixtures of -Al₂O₃ and quartz, with an Y₂O₃ addition. The mullitization process was analyzed by X-ray diffraction. The densification behavior was investigated as a function of the Y₂O₃ content, sintering temperature and holding time as well as mullite seeds. It has been shown that mullitization occurs via a nucleation and growth mechanism within an yttrious aluminosilicate glass, but lattice and grain-boundary diffusion becomes important during the densification process. Moreover, the incorporation of mullite seeds was observed to enhance both mullitization and densification. At 1400°C for 5 h or 1450°C for 2 h, 15 mol% Y₂O₃-doped and 5 mol% mullite-seeded specimens can be sintered to almost full density.     

An approach to Y2O3:Eu optical nanostructured ceramics

Y₂O₃:Eu³⁺ (1 at.%) translucent nanostructured ceramics with total forward transmission achieving ∼70% of the theoretical limit has been obtained by the transformation-assisted consolidation of custom-made cubic Y₂O₃:Eu³⁺ nanopowders under high pressure (HP). Sintering under the pressure of 7.7 GPa and temperatures in the 100-500 °C range leads to the partial cubic-to-monoclinic phase transition that results in two-phase Y₂O₃:Eu³⁺ nanoceramics. The average grain size of ceramics d ≤ 50 nm for both Y₂O₃:Eu³⁺ polymorph is comparable with crystallite size of initial nanopowders (d ∼ 40 nm), indicating that the grain growth factor is near unity. The phase compositions, morphology, densities, preliminary optical and luminescent properties of synthesized nanostructured ceramics have been studied.     

Wetting behaviour of Y2O3/AlN additive on SiC ceramics

The wetting of SiC plate by Y₂O₃/AlN additive was analysed using the sessile drop method. The wetting behaviour was observed by image capture system using a CCD camera during the heating, in argon atmosphere. The contact angle was measured as a function of temperature and time. After the wetting test the SiC plus additive samples were cut in order to observe the thickness plate cross section. The additive area and the interface between SiC and additive were analysed using scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS). The wetting of SiC by Y₂O₃/AlN is influenced by the presence of a solid phase in some of the additive drops that depends mainly on the additive composition and consequently on the temperature. The measured contact angles were below 7°, reaching 0° for Y₂O₃/AlN additive tested at the eutectic composition, indicating a very good wettability of Y₂O₃/AlN on the SiC.     

Two-step sintering of nanocrystalline 8Y2O3 stabilized ZrO2 synthesized by glycine nitrate process

Two-step sintering was employed to consolidate nanocrystalline 8 mol% yittria stabilized zirconia processed by glycine-nitrate method. Results verified the applicability of this method to suppress the final stage of grain growth in the system. The grain size of the high density compacts (>97%) produced by two-step sintering method was seven times less than the pieces made by the conventional sintering technique. Up to ∼96% increase in the fracture toughness was observed (i.e. from 1.61 to 3.16 MPa m^1/2) with decreasing of the grain size from ∼2.15 to ∼295 nm. A better densification behavior was also observed at higher compacting pressures.     

High-temperature wettability and interactions between NbSi-based alloys and Y2O3 ceramics

The high-temperature wettability and interactions between NbSi-based alloys and Y₂O₃ ceramics with various microstructures were studied, based on which the corresponding mechanisms were discussed. The results showed that there was a characteristic transition during the high temperature wetting between the alloys and ceramics when the Y₂O₃ microstructure changed. The rate of spreading of molten NbSi-based alloys on the Y₂O₃ ceramics was relatively high when the level of open porosity was greater than 20.8%. As the level of open porosity of the Y₂O₃ ceramics increased from 6.9% to 27.8%, the initial and equilibrium contact angles between the alloys and ceramics increased from 81.3° to 110.0°, and from 60.5° to 93.2°, respectively. TiO and Ti₂O phases formed within the alloy matrix of each wetting system. However, as the level of open porosity of the Y₂O₃ substrates increased, the Ti-oxide content initially gradually decreased and subsequently increased. The alloy in the system with the open porosity level of 20.8% contained the lowest Ti-oxide content while the system with the open porosity level of 6.9% contained the most.     

Structural and optical properties of Tm:Y2O3 transparent ceramic with La2O3, ZrO2 as composite sintering aid

The paper reports the use of La₂O₃ and ZrO₂ co-doping as a composite sintering aid for the fabrication of Tm:Y₂O₃ transparent ceramics. Two groups of experiments were conducted for investigating the influences of composite sintering aids on the microstructures and the optical properties of Tm:Y₂O₃ transparent ceramics in contrast to single La³⁺ and single Zr⁴⁺ doped Tm:Y₂O₃. Samples with composite sintering aids could realize fine microstructures and good optical properties at relatively low sintering temperatures. Grain sizes around 10 μm and transmittances close to theoretical value at wavelength of 2 μm were achieved for the 9 at.% La³⁺, 3 at.% Zr⁴⁺ co-doped samples sintered at 1500-1600 °C. The influences of the composite sintering aids on the emission intensities and the phonon energies of Tm:Y₂O₃ ceramics were also investigated.     

Matrix–filler interactions in polysilazane-derived ceramics with Al2O3 and ZrO2 fillers

Interactions between a poly(vinyl)silazane and Al₂O₃ or Y₂O₃-stabilised ZrO₂ fillers were studied during the fabrication of polysilazane-derived bulk ceramics in order to investigate the influence of oxide fillers on resulting properties. Specimens were produced by coating of the filler powders with the polysilazane, warm-pressing of the resulting composite powders, and pyrolytic conversion in flowing N₂ at various temperatures between 1000 °C and 1400 °C. Significant differences in densification were observed, depending on the filler used. Reactions between the polysilazane-derived matrix and Al₂O₃ or ZrO₂ at temperatures ≥1300 °C resulted in the formation of Si₅AlON₇ or ZrSiO₄, respectively. Reactivity in the polysilazane-derived component was a result of SiO₂ contamination caused primarily by adsorbed species on the filler particle surface. Knowledge of polysilazane/filler interface processes is found to be decisive for the prediction of properties such as shrinkage and porosity, which heavily influence performance of a material.     

Ammonium sulfate and PEG composite surfactant to promote dispersibility of precursors and Y2O3 powders for transparent ceramics

Well-dispersed Y₂O₃ powders were synthesized by a precipitation method from yttrium nitrate solution using (NH₄)₂SO₄ and PEG4000 as the composite surfactant, and the dispersion mechanism of the composite surfactant was investigated in detail. Furthermore, the grain size, densification, mechanical and optical quality of as-prepared ceramics were also discussed. The dispersion state of both precursors and Y₂O₃ powders could be remarkably effected by the mass ratio of (NH₄)₂SO₄ and PEG4000 during the liquid phase reaction process. When the function of electrostatic repulsion and the steric hindrance were combined properly, the aggregation state of powders could be effectively inhibited. With the addition of the mass ratio of 3:2 ((NH₄)₂SO₄ to PEG4000), fine powders (130?nm) with high dispersion state were obtained. Meanwhile the Y₂O₃ ceramics with an average grain size of 3.65?µm were fabricated by sintering at 1750?°C for 8?h.     

Microstructure and electrical properties of Sc2O3-doped ZnO-Bi2O3-based varistor ceramics

The microstructure and electrical properties of ZnO-Bi₂O₃-based varistor ceramics doped with different Sc₂O₃ content sintered at 1100 °C were investigated. The results showed that the nonlinear coefficient of the varistor ceramics with Sc₂O₃ were in the range of 18-54, the threshold voltage in the range of 250-332 V/mm, the leakage current in the range of 0.1-23.0 μA, with addition of 0-1.00 mol% Sc₂O₃. The ZnO-Bi₂O₃-based varistor ceramics doped with Sc₂O₃ content of 0.12 mol% exhibited the highest nonlinearity, in which the nonlinear coefficient is 54, the threshold voltage and the leakage current is 278 V/mm and 2.9 μA, respectively. The results confirmed that doping with Sc₂O₃ was a very promising route for the production of the higher nonlinear coefficient of ZnO-Bi₂O₃-based varistor ceramics, and determining the proper amounts of addition of Sc₂O₃ was of great importance.     

Synthesis of mono-dispersed spherical Nd:Y2O3 powder for transparent ceramics

Transparent Nd:Y₂O₃ ceramic was obtained by sintering mono-sized spherical powder. The powder was prepared by homogeneous precipitation method in aqueous media using urea to regulate the pH. The structure and morphology of the powder were investigated by TG-DTA, XRD, SEM and IR spectrum. The effect of aging temperature, time, and the concentration of urea, [Y³⁺], and [Nd³⁺] were investigated. Results showed that the obtained precursor was R₂(OH)CO₃·H₂O (R = Y, Nd), and the least size of mono-sized spherical yttria particles was 72 nm by a microwave oven method after calcinations at 850 °C for 4 h. After dry press and CIP, the particles accumulated closely, and no defects can be detected in the green body.     

Phase stability and thermo-physical properties of ZrO2-CeO2-TiO2 ceramics for thermal barrier coatings

The properties of ZrO₂ co-stabilized by CeO₂ and TiO₂ ceramic bulks were investigated for potential thermal barrier coating (TBC) applications. Results showed that the (Ce_0.15Ti_x)Zr_0.85-xO7 (x?=?0.05, 0.10, 0.15) compositions with single tetragonal phase were more stable than the traditional 8YSZ at 1573?K. These compositions also showed a large thermal expansion coefficient (TEC) and a high fracture toughness, which were comparable to those of YSZ. However, the phase stability, fracture toughness and sintering resistance of the CeO₂-TiO₂-ZrO₂ system showed a decline tendency with the increase of TiO₂ content. The TEC of the ceramic bulks decreased with increase of TiO₂ content as well because the crystal energy was enhanced with increasing substitution of Zr⁴⁺ by smaller Ti⁴⁺. The (Ce_0.15Ti_0.05)Zr_0.8O₂ had the best comprehensive properties among the (Ce_0.15Ti_x)Zr_0.85-xO₂ compositions as well as a low thermal conductivity. Therefore, it can be explored as a TBC candidate material for high-temperature applications.     

Preparation, sintering, microstructure, and thermal stability of Y2O3- and CeO2-doped tetragonal zirconia ceramics

Yttria- and ceria-doped tetragonal zirconia polycrystals ((Y, Ce)-TZP) with compositions 2·5 mol% YO_1·5-4 mol% CeO₂---ZrO₂, 4 mol% YO_1·5-4 mol% CeO₂---ZrO₂, and 2·5 mol% YO_1·5-5·5 mol% CeO₂---ZrO₂ were prepared from zirconia sols obtained hy hydrolysis of ZrOCl₂ solution, and their sintering, microstructure and thermal stability were studied. Sintered bodies with 99% TD were obtained by firing at 1400°C for 2 h in air. The grain size of (Y, Ce)-TZP increased with decreasing Y₂O₃ content in Y₂O₃---CeO₂---ZrO₂. (Y, Ce)-TZP was resistant to tetragonal-to-monoclinic (t → m) phase transformation during low temperature ageing as compared with 3Y-TZP.     

Two-step sintering behavior of titanium-doped Y2O3 ceramics with monodispersed sub-micrometer powder

Two-step sintering of titanium-doped Y₂O₃ was carried out using monodispersed sub-micrometer powder. The effect of titanium dopant concentration on the sinterability and kinetic window of constant grain-size sintering were examined. The titanium doping improves the sinterability of the Y₂O₃ powder, which broadens the sintering kinetic window and lowers sintering temperature. The Vickers hardness was also enhanced as the doping concentration of titanium was increased, assuming the same grain size.