The effect of graphite addition on the mechanical and tribological properties of pitch-based granular carbon composites

The present work deals with the effect of graphite addition on selected mechanical and tribological properties of pitch-based granular carbon composites. Three pitches (a commercial impregnating coal tar pitch, an air-blown pitch and a thermally treated coal tar pitch) and anthracite particles as reinforcing material were used to prepare carbon composites to be tested as carbon brake pads. These carbon composites show good compression strength (from 25.8 to 94.2 MPa) but unstable and high friction coefficients (>0.5). Experimental results have showed that small amounts of graphite addition (2.5 and 5.0 wt%) lead to carbon materials with more stable and lower friction coefficient (<0.3). So, graphite addition promoted the reduction in the wear rate. Finally, compressive strength of carbon composites prepared with modified pitches significantly increases after addition of small amounts of graphite with values from 94 to 128.8 MPa.     

Influence of coal tar pitch coating on the properties of micro and nano SiC incorporated carbon–ceramic composites

Carbon-micro or nano silicon carbide–boron carbide (C-micro or nanoSiC–B₄C) composites were prepared by heating the mixtures of green coke and carbon black as carbon source, boron carbide and silicon at temperature of 1,400 °C. Green coke reacts with silicon to give micron sized silicon carbide while the reaction between silicon and carbon black gives nano silicon carbide in the resulting carbon–ceramic composites. The green coke was coated with a suitable coal tar pitch material and used to develop carbon-(micro or nano) silicon carbide–boron carbide composites in a separate lot. The composites were characterized for various properties including oxidation resistance. It was observed that both types of composites made from uncoated as well as pitch-coated green coke exhibited good oxidation resistance at 800–1,200 °C. The density and bending strength of composites developed with pitch-coated green coke improved significantly due to the enhanced binding of the constituents by the pitch.     

Synthesis and characterization of poly(ε-caprolactone) reinforced with aligned hybrid electrospun PMMA/nano-Al2O3 fibre mats by film stacking

PMMA and PMMA/10 wt% nano-Al₂O₃ fibre mats were produced by means of electrospinning and used as reinforcing phase of poly(ε-caprolactone) matrix. The composite films were fabricated by means of film-stacking technique. SEM observations showed good wettability of PMMA-based fibres by the PCL matrix, confirming that a strong interface was formed. The Al₂O₃ nanoparticles were well-distributed along the polymeric fibres. The introduction of PMMA fibres as a reinforcement led to a clear benefit in terms of the mechanical strength (11.5 ± 0.5 MPa), the value for neat PCL being 8.2 ± 2.2 MPa. The tensile strength was further increased when the fibres were loaded with nano-Al₂O₃ (14.4 ± 0.6 MPa) due to both the presence of the ceramic filler and the smaller diameter of the composite fibres. A less marked improvement was instead found on stiffness.     

Feasibility study of friction spot welding of dissimilar single-lap joint between poly(methyl methacrylate) and poly(methyl methacrylate)-SiO2 nanocomposite

In this work, the feasibility of friction spot welding (FSpW) of a commercial poly(methyl methacrylate) (PMMA) GS grade and a PMMA 6 N/2 wt% silica (SiO₂) nanocomposite was investigated. Single-lap joints welded at rotational speeds of 1000, 2000 and 3000 rpm were produced. The analysis of the joint microstructure and material flow pattern indicated that joints could be produced using all of the tested welding conditions. However, the joint produced at 1000 rpm displayed sharp weld lines (weak links), indicating insufficient heat input, while the welds produced at 3000 rpm displayed excessive plastic deformation (bulging of the bottom plate), volumetric defects and a lack of material mixing in the welded area, associated with higher heat input. The weld produced at a rotational speed of 2000 rpm resulted in improved material mixing, which was indicated by the absence of weld lines and volumetric defects due to the more correct heat input. This welding condition was selected for further mechanical testing. Lap shear testing of PMMA GS/PMMA 6 N/2 wt% SiO₂ nanocomposite single lap joints welded at 2000 rpm resulted in an average ultimate lap shear strength of 3.9 ± 0.05 MPa. These weld strength values are equal to or better than those obtained using state-of-the-art welding techniques for PMMA materials, thereby demonstrating the potential of friction spot welding for thermoplastic nanocomposites.     

In situ preparation and mechanical properties of CNTs/MCMBs composites

By adding carbon nanotubes (CNTs) into medium temperature coal tar pitch, mesocarbon microbeads (MCMBs) were obtained via thermal condensation, then CNTs/MCMBs composites were in situ prepared using compression molding. The morphology, structure and mechanical properties of CNTs/MCMBs composites were characterized by optical microscope, digital camera, scanning electron microscope (SEM) and mechanical test machine. Results showed that CNTs were used as the nucleating agent and could inhibit the growth and coalescence of MCMBs. The optical textures of CNTs/MCMBs composites showed similar characteristics to the thermal condensation products from coal tar pitch with CNTs. The mass ratio of CNTs to coal tar pitch played an important role in the mechanical properties of CNTs/MCMBs composites. The density and bending strength of CNTs/MCMBs composite first increased and then decreased with the increase of the proportion of CNTs. When the proportion of CNTs was 5 wt%, the density of the composite reached the maximum (1.76 g/cm³). In addition, the bending strength of the composite reached the maximum (79.6 MPa) as adding 2 wt% CNTs into coal tar pitch.     

Manufacturing process of reproduction plate by nonmetallic materials reclaimed from pulverized printed circuit boards

The aim of this study was to present a new method for resource utilization of nonmetallic materials reclaimed from pulverized waste printed circuit boards. A reproduction nonmetallic plate (RNMP) was prepared by adding resin paste, glass fiber and additives into nonmetallic materials using self-made hot-press former. Principle of manufacturing process and effects of mould temperature and moulding time on the mechanical properties of RNMP were studied. The results showed that when moulding pressure was fixed at 6 MPa, the optimum conditions for the RNMP were as follows: 140/135 degrees C for top/bottom mould temperature, 5 min for moulding time. The maximum content of nonmetallic materials in RNMP was up to 40 wt%. When nonmetallic material content was 20 wt%, the RNMP moulded at optimum conditions had excellent mechanical properties, with impact strength of 5.8 kJ/m(2) and flexural strength of 65.1 MPa.     

Scale-Spanning Strong Adhesion Using Cellulose-Based Microgels

Adhesive gels derived from biobased sustainable materials have extremely broad application prospects, such as in flexible smart materials and biomedicine fields. Combining high toughness and strong, persisting repeatable adhesion has always been a daunting challenge for adhesive gels. However, bulk gels based on polysaccharides as the most abundant bio-based compounds usually possess a high toughness but weak interfacial adhesion due to the strong hydration potential. Herein, a novel kind of highly tough microgel membranes with rough surfaces is fabricated using loosely chemically cross-linked dihydroxypropyl cellulose (cDHPC) microgels (average size = 1.25 ± 0.03 µm). Such microgel membranes exhibit strong, instant, and persisting adhesion to various substrates with different surface roughness. Slight chemical cross-linking and multiple physical interactions within microgels and resulting microgel membranes lead to high tensile strength and toughness of 0.23 ± 0.03 MPa and 73.8 ± 9.3 KJ m⁻³, respectively. The maximum adhesive strength and debonding work exceed 320 ± 0.50 KPa and 160.97 ± 0.20 J m⁻², respectively. After five cycles (re-lap after detaching), the adhesive strength still remains above 200 KPa. Their adhesive properties outperform most bio-based adhesive gels and even petroleum-based gels, which are based on synergistic molecular and microscaled topological interactions.     

Alkali-activated complex binders from class C fly ash and Ca-containing admixtures

Processes that maximize utilization of industrial solid wastes are greatly needed. Sodium hydroxide and sodium silicate solution were used to create alkali-activated complex binders (AACBs) from class C fly ash (CFA) and other Ca-containing admixtures including Portland cement (PC), flue gas desulfurization gypsum (FGDG), and water treatment residual (WTR). Specimens made only from CFA (CFA100), or the same fly ash mixed with 40 wt% PC (CFA60–PC40), with 10 wt% FGDG (CFA90–FGDG10), or with 10 wt% WTR (CFA90–WTR10) had better mechanical performance compared to binders using other mix ratios. The maximum compressive strength of specimens reached 80.0 MPa. Geopolymeric gel, sodium polysilicate zeolite, and hydrated products coexist when AACB reactions occur. Ca from CFA, PC, and WTR precipitated as Ca(OH)₂, bonded in geopolymers to obtain charge balance, or reacted with dissolved silicate and aluminate species to form calcium silicate hydrate (C-S-H) gel. However, Ca from FGDG probably reacted with dissolved silicate and aluminate species to form ettringite. Utilization of CFA and Ca-containing admixtures in AACB is feasible. These binders may be widely utilized in various applications such as in building materials and for solidification/stabilization of other wastes, thus making the wastes more environmentally benign.     

Fabrication and mechanical properties of β-TCP pieces by gel-casting method

In the present work, dense β-TCP ceramics were fabricated by gel-casting method. The effects of the solids loading on the rheological behavior of β-TCP slurries were investigated. When the concentration of the slurries was increased from 40 to 60 vol.%, the compressive strength of green pieces was raised from 12.4 ± 1.1 to 41.2 ± 2.3 MPa, and flexural strength from 9.4 ± 0.4 to 16.3 ± 0.9 MPa. The density of the final specimens was 97.4% of the theoretical density after pressureless sintering at 1100 °C. The compressive strength, flexural strength, elasticity modulus and the fracture toughness of the sintered pieces were 291 ± 15 MPa, 93.0 ± 8.7 Mpa, 72.4 ± 7.5 GPa and 0.92 ±0.04 Mpa·m^0.5 respectively. SEM images show a compact and uniform microstructure; XRD and FTIR determined the phase and the radical before and after sintering.     

Preparation and characterization of plasticized gelatin films cross-linked with low concentrations of Glutaraldehyde

Thermal and mechanical properties as well as moisture resistance and water vapor barrier properties of films from bovine gelatin added with d-sorbitol (30 wt%) as plasticizer and cross-linked with low amounts of glutaraldehyde (GTA, from 0 to 2 wt%) were investigated to determine their suitability as barrier layers for flexible packaging materials. Results revealed that free amino side chain groups of gelatin decreased with GTA, confirming the occurrence of cross-linking between GTA and gelatin. The extent of cross-linking reaction in the presence of d-sorbitol was lower compared with the unplasticized counterpart suggesting that plasticizer hampers GTA to react. The glass transition temperature (T _g) as measured from differential scanning calorimetry (DSC) increased with GTA concentration owing to the formation of more reticulated materials while the incorporation of d-sorbitol led to a small reduction in this parameter due to plasticization. Increasing GTA concentration from 0 to 1 wt% provoked the enhancement of elastic modulus from 3.7 ± 0.2 to 4.9 ± 0.2 GPa. These values reduced significantly by the addition of d-sorbitol, whereas elongation at break improved in about 150%. The optimum formulation for the intended purpose was that containing 1 wt% GTA and 30 wt% d-sorbitol since it exhibited the best set of properties: total soluble mater reduced from 100 to 16%, moisture absorption decreased from 1854.1 ± 85 to 210.4 ± 8%, water vapor permeability at 65% relative humidity improved from 2.42 ± 0.27 to 0.94 ± 0.06 × 10⁻¹⁴ kg m Pa⁻¹ s⁻¹ m⁻², with minor reduction in opacity and with the additional benefit of releasing only 5% of the initial GTA content.     

Creation of macroporous calcium phosphate cements as bone substitutes by using genipin-crosslinked gelatin microspheres

Macroporous calcium phosphate cements (CPCs) were developed using genipin-crosslinked gelatin microspheres (GMs) with two weight ratios (2.5 wt% and 5 wt%). The initial setting time of the composite was prolonged by GMs. After GMs/CPCs were soaked in phosphate-buffered saline (PBS) for several weeks, macropores appeared as a result of the degradation of GMs. The presence of GMs accelerated the setting reaction and improved the structure of the composite. The compressive strength increased up to 12 MPa (2.5 wt% GMs/CPCs) and 14 MPa (5 wt% GMs/CPCs) after one week of PBS soaking, then gradually decreased to 9 MPa (2.5 wt% GMs/CPCs) and 7 MPa (5 wt% GMs/CPCs) after three weeks of soaking, and further to 6 MPa (2.5 wt% GMs/CPCs) and 2 MPa (5 wt% GMs/CPCs) after five weeks of soaking. CPCs with 2.5 wt% GMs were the most favorable composite in the tested samples. Cell experiments showed that rat osteoblasts displayed normal morphologies when exposed to the 2.5 wt% GMs/CPCs, and proliferation of the cells was also enhanced. An in vivo study showed that new bone tissue was able to grow into the pores that resulted from GM degradation. This study suggests that the new composite could be a promising candidate for use as a bone substitute under non-compression-loaded circumstances.     

Addition of sodium hyaluronate and the effect on performance of the injectable calcium phosphate cement

An injectable calcium phosphate cement (CPC) with porous structure and excellent anti-washout ability was developed in the study. Citric acid and sodium bicarbonate were added into the CPC powder consisting of tetracalcium phosphate (TTCP) and dicalcium phosphate dihydrate (DCPD) to form macro-pores, then different concentrations of sodium hyaluronate (NaHA) solution, as liquid phase, was added into the cement to investigate its effect on CPC’s performance. The prepared CPCs were tested on workability (injectable time and setting time), mechanical strength, as well as anti-washout ability. The experimental results showed that addition of NaHA not only enhanced the anti-washout ability of the CPC dramatically but also improve its other properties. When NaHA concentration was 0.6 wt%, the injectable time elongated to 15.7 ± 0.6 min, the initial and final setting times were respectively shorten to 18.3 ± 1.2 and 58.7 ± 2.1 min, and the compressive strength were increased to 18.78 ± 1.83 MPa. On the other hand, Addition of NaHA showed little effect on porous structure of the CPC and enhanced its bioactivity obviously, which was confirmed by the apatite formation on its surface after immersion in simulated body fluid (SBF). In conclusion, as an in situ shaped injectable biomaterials, the CPC with appropriate addition of NaHA would notably improve its performance and might be used in minimal invasive surgery for bone repair or reconstruction.     

Effect of ceramic filler content on the mechanical and thermal behaviour of poly-<Emphasis Type="SmallCaps">l</Emphasis>-lactic acid and poly-<Emphasis Type="SmallCaps">l</Emphasis>-lactic-co-glycolic acid composites for medical applications

One main application of resorbable poly-l-lactic acid (PLLA) and poly-l-lactic-co-glycolic acid (PLGA) based materials is in medical implants. In this study composites were made from PLLA and PLGA with hydroxyapatite (HAp) respective β-tricalcium phosphate (β-TCP) fillers. The filler content and particle size were varied, and the thermal properties as well as the mechanical strength of the composites were investigated. The composites were made by an extrusion compounding process giving 2–2.5 mm diameter sized profiles. The results verified that the thermal stability of the composites was reasonable during the optimized compounding conditions. Scanning electron microscopy revealed that the fillers were well dispersed in the polymer matrices. The mechanical properties were improved by the addition of the fillers. The optimum mechanical properties for the extruded profiles were obtained with the HAp fillers. The E-modulus was increased from 3.3 to 4.6 GPa by addition of filler particles (30 wt%) whereas the flexural strength was reduced from 133 to 106 MPa.     

Processing and thermal stability of a Cfiber/SiCfiller/Si–C–Nmatrix composite: effect of oligomer vaporization and the surface oxide layer of SiC filler

The processing of carbon fiber-reinforced ceramic matrix composites (CMC) made by the precursor impregnation and pyrolysis (PIP) method was improved, and factors which deteriorate the thermal stability of the CMC were investigated. The processing time for cross-linking of a precursor polymer was substantially reduced by the application of a sealed metal container due to the suppression of the vaporization of oligomers. The strength of the as-fabricated CMC was 286 MPa and 77% of the original strength was retained after a heating at 1350 °C for 24 h in Ar. The reduction of the strength after the heating was due to the decomposition of SiO₂ which remained at the surface of the SiC filler particles. The decomposition reaction induced deterioration of carbon fibers and the matrix of the CMC at high temperature.     

High-Performance,Light-Stimulation Healable,and Closed-Loop Recyclable Lignin-Based Covalent Adaptable Networks

In this work, high-performance, light-stimulation healable, and closed-loop recyclable covalent adaptable networks are successfully synthesized from natural lignin-based polyurethane (LPU) Zn²⁺ coordination structures (LPUxZy). Using an optimized LPU (LPU-20 with a tensile strength of 28.4 ± 3.5 MPa) as the matrix for Zn²⁺ coordination, LPUs with covalent adaptable coordination networks are obtained that have different amounts of Zn. When the feed amount of ZnCl₂ is 9 wt%, the strength of LPU-20Z9 reaches 37.3 ± 3.1 MPa with a toughness of 175.4 ± 4.6 MJ m⁻³, which is 1.7 times of that of LPU-20. In addition, Zn²⁺ has a crucial catalytic effect on “dissociation mechanism” in the exchange reaction of LPU. Moreover, the Zn²⁺-based coordination bonds significantly enhance the photothermal conversion capability of lignin. The maximum surface temperature of LPU-20Z9 reaches 118 °C under the near-infrared illumination of 0.8 W m⁻². This allows the LPU-20Z9 to self-heal within 10 min. Due to the catalytic effect of Zn²⁺, LPU-20Z9 can be degraded and recovered in ethanol completely. Through the investigation of the mechanisms for exchange reaction and the design of the closed-loop recycling method, this work is expected to provide insight into the development of novel LPUs with high-performance, light-stimulated heal ability, and closed-loop recyclability; which can be applied toward the expanded development of intelligent elastomers.     

Microstructure and mechanical properties of glass-infiltrated Al2O3/ZrO2 nanocomposites

This work was to investigate the effect of zirconia nanoparticles content on microstructure and mechanical properties of glass-infiltrated alumina/zirconia composites (AZGs). A series of slip-cast zirconia-toughened alumina (ZTA) compacts containing 10, 20, 30 wt% nano-zirconia, respectively, were partially sintered at 1,250°C for 2 h, then infiltrated with lanthanum borosilicate glass of lower thermal expansion at 1,180°C for 4 h. A porosity ranging from 21 to 25% mainly with submicron pore size was demonstrated in the partially-sintered ZTAs. Homogeneous distribution and micro-crystallization of intergranular glass phase was showed in the AZGs. The mechanical strength and fracture toughness of AZGs increased with zirconia content, the maximum (633.5 ± 41.7, 6.7 ± 0.6 MPa m^0.5) were obtained in 30 wt% zirconia group, which were significantly higher than those in 10 wt% zirconia group (P < 0.05). The improved mechanical performance of AZGs containing 30 wt% zirconia was attributed to their larger zirconia content as well as thinner intergranular glass film.     

Curing and pyrolysis of polysiloxane/divinylbenzene and its derived carbon fiber reinforced Si—O—C composites

The curing and pyrolysis of hydrogen-containing polysiloxane (PSO) and divinylbenzene (DVB) were investigated in this paper. It was found that H₂PtCl₆ was an effective catalyst for the curing of DVB/PSO. The mass ratio of DVB/PSO had great effect on ceramic yield. The cured DVB/PSO with a mass ratio of 0.5:1 had the highest ceramic yield (76%) at temperature up to 1000°C, and its pyrolysates consisted of 38.3 wt% silicon, 27.4 wt% oxygen, and 34.3 wt% carbon of which 26.3 wt% was free carbon. The composition and structure of pyrolysates of DVB/PSO were changed with increasing pyrolysis temperature. The pyrolysis behavior of DVB/PSO was characterized by thermal analysis. DVB/PSO-derived Si–O–C composites reinforced with carbon fiber cloth (C_f/Si–O–C) were fabricated. The results showed that the flexural strength of C_f/Si–O–C composites could be increased from 118.00 ± 5.00 MPa to 139.78 ± 7.68 MPa if the pyrolysis temperature was elevated from 1000 to 1400°C, which was ascribed to the weakened interfacial bonding.     

Evaluation of different bonded investments for dental titanium casting

The properties of several different investments were investigated including phosphate bonded, magnesia bonded, and alumina cement investments. Measurements included the setting expansion, thermal expansion, and compressive strength of investments, as well as the tensile strength, elongation, Vickers hardness (VHN) and surface roughness of titanium castings. For phosphate bonded investment, the setting expansion after being mixed with its own mixing solution was 2.10%, which was larger than the other investments; the thermal expansion was −0.25% at 200°C, the compressive strength 14 and 5 MPa after heating. For titanium cast in phosphate bonded investment, the hardness on its top surface was 655 Hv, the tensile strength was 379 MPa, the elongation was 19.4%, and the surface roughness was 2.29 μm. Athough the thermal expansion of phosphate bonded investment is small, the setting expansion is large enough to compensate for the shrinkage of titanium castings. As its thermal expansion at T ≥ 600°C was constant and its heating-cooling cycle was almost reversible, these two properties can reduce the thermal shock and thus avoid cracking of the investment.     

Computer-aided design of transformation toughened blast resistant naval hull steels: Part I

A systematic approach to computer-aided materials design has formulated a new class of ultratough, weldable secondary hardened plate steels combining new levels of strength and toughness while meeting processability requirements. A theoretical design concept integrated the mechanism of precipitated nickel-stabilized dispersed austenite for transformation toughening in an alloy strengthened by combined precipitation of M₂C carbides and BCC copper both at an optimal ∼3 nm particle size for efficient strengthening. This concept was adapted to plate steel design by employing a mixed bainitic/martensitic matrix microstructure produced by air-cooling after solution-treatment and constraining the composition to low carbon content for weldability. With optimized levels of copper and M₂C carbide formers based on a quantitative strength model, a required alloy nickel content of 6.5 wt% was predicted for optimal austenite stability for transformation toughening at the desired strength level of 160 ksi (1,100 MPa) yield strength. A relatively high Cu level of 3.65 wt% was employed to allow a carbon limit of 0.05 wt% for good weldability, without causing excessive solidification microsegregation.     

Effect of hydrothermal pretreatment on the properties of moso bamboo particles reinforced polyvinyl chloride composites

Bamboo plastic composites were fabricated from polyvinyl chloride (PVC) and moso bamboo particles (BP). In order to improve the interfacial interaction between BP and PVC, as well as to obtain composites with outstanding mechanical properties, the roles of hydrothermal treating temperatures (120, 140, 160, 180, 200, 220, 240, 260 and 280 °C) on characteristics of BP and properties of the PVC/BP composites were investigated. Results showed that hydrothermal modification improved the surface property of BP and wiped off hemicelluloses and pectin. A uniform dispersion of BP in PVC matrix was observed by SEM with hydrothermal treatment. Tensile strength, tensile modulus and flexural strength of the composites achieved their maximal values of 15.79 MPa, 6702.26 MPa and 39.57 MPa, respectively, with 180 °C hydrothermal treatment. The highest values of elongation at break and flexural deformation were 3.75 ± 0.20% with 200 °C hydrothermal modification and 36.22 ± 2.70% with 140 °C hydrothermal modification, respectively. Due to more decomposition of hemicellulose, the composites expressed lower water absorption and higher thermal stability when the hydrothermal treating temperature exceed 160 °C.