Si interlayer passivation on germanium MOS capacitors with high-/spl kappa/ dielectric and metal gate

We have demonstrated the advantages of silicon interlayer passivation on germanium MOS devices, with CVD HfO/sub 2/ as the high-/spl kappa/ dielectric and PVD TaN as the gate electrode. A silicon interlayer between a germanium substrate and a high-/spl kappa/ dielectric, deposited using SiH/sub 4/ gas at 580/spl deg/C, significantly improved the electrical characteristics of germanium devices in terms of low D/sub it/ (7/spl times/10/sup 10//cm/sup 2/-eV), less C- V hysteresis and frequency dispersion. Low leakage current density of 5/spl times/10/sup -7/ A/cm/sup 2/ at 1 V bias with EOT of 12.4 /spl Aring/ was achieved. Post-metallization annealing caused continuing V/sub fb/ positive shift and J/sub g/ increase with increased annealing temperature, which was possibly attributed to Ge diffusion into the dielectric during annealing.     

Gate-first Germanium nMOSFET with CVD HfO/sub 2/ gate dielectric and silicon surface passivation

A gate-first self-aligned Ge n-channel MOSFET (nMOSFET) with chemical vapor deposited (CVD) high-/spl kappa/ gate dielectric HfO/sub 2/ was demonstrated. By tuning the thickness of the ultrathin silicon-passivation layer on top of the germanium, it is found that increasing the silicon thickness helps to reduce the hysteresis, fixed charge in the gate dielectric, and interface trap density at the oxide/semiconductor interface. About 61% improvement in peak electron mobility of the Ge nMOSFET with a thick silicon-passivation layer over the CVD HfO/sub 2//Si system was achieved.     

Germanium MOS capacitors incorporating ultrathin high-/spl kappa/ gate dielectric

For the first time, we have successfully demonstrated the feasibility of integrating a high-permittivity (/spl kappa/) gate dielectric material zirconium oxide into the MOS capacitors fabricated on pure germanium substrates. The entire fabrication process was essentially performed at room temperature with the exception of a 410/spl deg/C forming gas anneal. After processing steps intended to remove the germanium native oxide interlayer between the zirconium oxide dielectric and germanium substrate, an excellent capacitance-based equivalent SiO/sub 2/ thickness (EOT) on the order of 5-8 /spl Aring/ and capacitance-voltage (C-V) characteristics with hysteresis of 16 mV have been achieved. Additionally, excellent device yield and uniformity were possible using this low thermal budget process.     

Ultrathin Al/sub 2/O/sub 3/ and HfO/sub 2/ gate dielectrics on surface-nitrided Ge

We have studied ultrathin Al/sub 2/O/sub 3/ and HfO/sub 2/ gate dielectrics on Ge grown by ultrahigh vacuum-reactive atomic-beam deposition and ultraviolet ozone oxidation. Al/sub 2/O/sub 3/-Ge gate stack had a t/sub eq//spl sim/23 /spl Aring/, and three orders of magnitude lower leakage current compared to SiO/sub 2/. HfO/sub 2/-Ge allowed even greater scaling, achieving t/sub eq//spl sim/11 /spl Aring/ and six orders of magnitude lower leakage current compared to SiO/sub 2/. We have carried out a detailed study of cleaning conditions for the Ge wafer, dielectric deposition condition, and anneal conditions and their effect on the electrical properties of metal-gated dielectric-Ge capacitors. We show that surface nitridation is important in reducing hysteresis, interfacial layer formation and leakage current. However, surface nitridation also introduces positive trapped charges and/or dipoles at the interface, resulting in significant flatband voltage shifts, which are mitigated by post-deposition anneals.     

Characteristics of Self-Aligned Gate-First Ge p- and n-Channel MOSFETs Using CVD HfO2 Gate Dielectric and Si Surface Passivation

The electrical properties of p- and n-MOS devices fabricated on germanium with metal-organic chemical-vapor-deposition HfO₂ as gate dielectric and silicon passivation (SP) as surface treatment are extensively investigated. Surface treatment prior to high-K deposition is critical to achieve small gate leakage currents as well as small equivalent oxide thicknesses. The SP provides improved interface quality compared to the treatment of surface nitridation, particularly for the gate stacks on p-type substrate. Both Ge p- and n-MOSFETs with HfO₂ gate dielectrics are demonstrated with SP. The measured hole mobility is 82% higher than that of the universal SiO₂/Si system at high electric field (~0.6 MV/cm), and about 61% improvement in peak electron mobility of Ge n-channel MOSFET over the CVD HfO₂ /Si system was achieved. Finally, bias temperature-instability (BTI) degradation of Ge MOSFETs is characterized in comparison with the silicon control devices. Less negative BTI degradation is observed in the Ge SP p-MOSFET than the silicon control devices due to the larger valence-band offset, while larger positive BTI degradation in the Ge SP n-MOSFET than the silicon control is characterized probably due to the low-processing temperature during the device fabrication     

Electrical characterization of germanium p-channel MOSFETs

In this letter, we report germanium (Ge) p-channel MOSFETs with a thin gate stack of Ge oxynitride and low-temperature oxide (LTO) on bulk Ge substrate without a silicon (Si) cap layer. The fabricated devices show 2 /spl times/ higher transconductance and /spl sim/ 40% hole mobility enhancement over the Si control with a thermal SiO/sub 2/ gate dielectric, as well as the excellent subthreshold characteristics. For the first time, we demonstrate Ge MOSFETs with less than 100-mV/dec subthreshold slope.     

Effect of gate impurity concentration on inversion-layer mobility in MOSFETs with ultrathin gate oxide layer

In this paper, the influence of poly-Si-gate impurity concentration, N/sub poly/, on inversion-layer electron mobility is experimentally investigated in MOSFETs with ultrathin gate oxide layer. The split capacitance-voltage C-V method is modified to directly measure an effective mobility, paying attention to both 1) accurate current-voltage I-V and capacitance-voltage (C-V) measurements with high gate leakage current and 2) correct surface carrier density, N/sub s/, estimation at a finite drain bias. It is demonstrated that the mobility in ultrathin gate oxides becomes low significantly for highly doped gate, strongly suggesting the contribution of remote Coulomb scattering due to the gate impurities, which is quantitatively discriminated from that of Coulomb scattering due to substrate impurities and interface states. It is also found that the mobility lowering becomes significant rapidly at T/sub ox/ of 1.5 nm or less. The mobility-lowering component is weakly dependent on N/sub s/, irrespective of N/sub poly/, which cannot be fully explained by the existing theoretical models of remote impurity scattering.     

Influence of surface treatment prior to ALD high-/spl kappa/ dielectrics on the performance of SiGe surface-channel pMOSFETs

Compressively strained Si/sub 0.7/Ge/sub 0.3/ surface-channel pMOSFETs with atomic layer deposition (ALD) Al/sub 2/O/sub 3//HfO/sub 2//Al/sub 2/O/sub 3/ nanolaminate and low-pressure chemical vapor deposition p/sup +/ poly-SiGe gate electrode were fabricated. Surface treatment with either hydrogen fluoride (HF) clean, or HF clean followed by water rinse was performed prior to the ALD processing. The devices with water rinse show a good control of interfacial layer and device reproducibility, while the devices without water rinse lack a clearly observable interfacial layer and show scattered electrical characteristics and distorted mobility curve. A /spl sim/20% increase in hole mobility compared to the Si universal mobility and a /spl sim/0.6-nm-thick continuous interfacial layer are obtained for the pMOSFETs with water rinse.     

A physically based compact gate C-V model for ultrathin (EOT /spl sim/1 nm and below) gate dielectric MOS devices

A computationally efficient and accurate physically based gate capacitance model of MOS devices with advanced ultrathin equivalent oxide thickness (EOT) oxides (down to 0.5 nm explicitly considered here) is introduced for the current and near future integrated circuit technology nodes. In such a thin gate dielectric regime, the modeling of quantum-mechanical (QM) effects simply with the assumption of an infinite triangular quantum well at the Si-dielectric interface can result in unacceptable underestimates of calculated gate capacitance. With the aid of self-consistent numerical Schro/spl uml/dinger-Poisson calculations, the QM effects have been reconsidered in this model. The 2/3 power law for the lowest quantized energy level versus field relations (E/sub 1//spl prop/F/sub ox//sup 2/3/), often used in compact models, was refined to 0.61 for electrons and 0.64 for holes, respectively, in the substrate in the regimes of moderate to strong inversion and accumulation to address primarily barrier penetration. The filling of excited states consistent with Fermi statistics has been addressed. The quantum-corrected gate capacitance-voltage (C-V) calculations have then been tied directly to the Fermi level shift as per the definition of voltage (rather than, for example, obtained indirectly through calculation of quantum corrections to the charge centroids offset from the interface). The model was implemented and tested by comparisons to both numerical calculations down to 0.5 nm, and to experimental data from n-MOS or p-MOS metal-gate devices with SiO/sub 2/, Si/sub 3/N/sub 4/ and high-/spl kappa/ (e.g., HfO/sub 2/) gate dielectrics on (100) Si with EOTs down to /spl sim/1.3 nm. The compact model has also been adapted to address interface states, and poly depletion and poly accumulation effects on gate capacitance.     

Charge trapping and dielectric reliability of SiO/sub 2/-Al/sub 2/O/sub 3/ gate stacks with TiN electrodes

A detailed study on charge trapping and dielectric reliability of SiO/sub 2/-Al/sub 2/O/sub 3/ gate stacks with TiN electrodes has been carried out. Due to the inherent asymmetry of the dual layer stack all electrical properties studied were found to be strongly polarity dependent. The gate current is strongly reduced for injection from the TiN (gate) electrode compared to injection from the n-type Si substrate. For substrate injection, electron trapping occurs in the bulk of the Al/sub 2/O/sub 3/ film, whereas for gate injection mainly hole trapping near the Si substrate is observed. Furthermore, no significant interface state generation is evident for substrate injection. In case of gate injection a rapid build up of interface states occurs already at small charge fluence (q/sub inj/ /spl sim/ 1 mC/cm/sup 2/). Dielectric reliability is consistent with polarity-dependent defect generation. For gate injection the interfacial layer limits the dielectric reliability and results in low Weibull slopes independent of the Al/sub 2/O/sub 3/ thickness. In the case of substrate injection, reliability is limited by the bulk of the Al/sub 2/O/sub 3/ layer leading to a strong thickness dependence of the Weibull slope as expected by the percolation model.     

Metal gate-HfO/sub 2/ MOS structures on GaAs substrate with and without Si interlayer

In this letter, we studied the effects of post-deposition anneal (PDA) time and Si interface control layer (ICL) on the electrical characteristics of the MOS capacitor with high-/spl kappa/ (HfO/sub 2/) material on GaAs. Thin equivalent oxide thickness (EOT<3 nm) with excellent capacitance-voltage (C-V) characteristics has been obtained. The thickness of the Si ICL and PDA time were correlated with C-V characteristics. It was found that high temperature Si ICL deposition and longer PDA time at 600/spl deg/C improved the C-V shape, leakage current, and especially frequency dispersion (<5%).     

Effects of deuterium anneal on MOSFETs with HfO/sub 2/ gate dielectrics

The effects of high-temperature (600/spl deg/C) anneal in a dilute deuterium (N/sub 2/ : D/sub 2/= 96 : 4) atmosphere was first investigated and evaluated in comparison to high-temperature forming gas (N/sub 2/ : H/sub 2/= 96 : 4) anneal (600/spl deg/C) and nonanneal samples. The high-temperature deuterium anneal was as effective as the forming gas anneal in improving MOSCAP and MOSFET characteristics such as the C-V curve, drain current, subthreshold swing, and carrier mobility. These can be attributed to the improved interface quality by D/sub 2/ atoms. However, unlike the forming gas anneal, the deuterium anneal provided the hafnium oxide (HfO/sub 2/) gate dielectric MOSFET with better reliability characteristics such as threshold voltage (V/sub T/) stability under high voltage stress.     

Threshold voltage reduction model for buried channel PMOSFETs using quasi-2-D Poisson equation

A quasi-two-dimensional (2-D) threshold voltage reduction model for buried channel pMOSFETs is derived. In order to account for the coexistence of isoand anisotype junctions in a buried channel structure, we have incorporated charge sharing effect in the quasi-2-D Poisson model. The proposed model correctly predicts the effects of drain bias (V/sub DS/), counter doping layer thickness (x/sub CD/), counter doping concentration (N/sub CD/), substrate doping concentration (N/sub sub/) and source/drain junction depth (x/sub j/), and the new model performs satisfactorily in the sub-0.1 /spl mu/m regime. By using the proposed model on the threshold voltage reduction and subthreshold swing, we have obtained the process windows of the counter doping thickness and the substrate concentration. These process windows are very useful for predicting the scaling limit of the buried channel pMOSFET with known process conditions or systematic design of the buried channel pMOSFET.     

Atomic layer deposition of high-/spl kappa/ dielectric for germanium MOS applications - substrate

In this letter, we present the use of atomic layer deposition (ALD) for high-/spl kappa/ gate dielectric formation in Ge MOS devices. Different Ge surface cleaning methods prior to high-/spl kappa/ ALD have been evaluated together with the effects on inserting a Ge oxynitride (GeO/sub x/N/sub y/) interlayer between the high-/spl kappa/ layer and the Ge substrate. By incorporating a thin GeO/sub x/N/sub y/ interlayer, we have demonstrated excellent MOS capacitors with very small capacitance-voltage hysteresis and low gate leakage. Physical characterization has also been done to further investigate the quality of the oxynitride interlayer.     

A physically based analytical model for the threshold voltage of strained-Si n-MOSFETs

A physically based analytic model for the threshold voltage V/sub t/ of long-channel strained-Si--Si/sub 1-x/Ge/sub x/ n-MOSFETs is presented and confirmed using numerical simulations for a wide range of channel doping concentration, gate-oxide thicknesses, and strained-Si layer thicknesses. The threshold voltage is sensitive to both the electron affinity and bandgap of the strained-Si cap material and the relaxed-Si/sub 1-x/Ge/sub x/ substrate. It is shown that the threshold voltage difference between strained- and unstrained-Si devices increases with channel doping, but that the increase is mitigated by gate oxide thickness reduction. Strained Si devices with constant, high channel doping have a threshold voltage difference that is sensitive to Si cap thickness, for thicknesses below the equilibrium critical thickness for strain relaxation.     

A study on charge reduction in HfO/sub 2/ gate stacks

Charge in metal-organic chemical vapor deposition-grown HfO/sub 2/ gate stacks has been systematically studied using nMOS capacitors. It is found that, for these films, the charge in the stack is mainly concentrated at the interfaces between the layers and is negative at the HfO/sub 2//interfacial layer (IL) interface and positive at the Si/IL interface. In general, the calculated charge densities at both interfaces are of order 10/sup 12/ cm/sup -2/. A forming gas anneal (FGA) reduces both interface charge greatly. The FGA can also significantly reduce the hysteresis and interface state density. The effects of post deposition anneal at various temperatures and under various ambients have also been studied. It is found that a high-temperature dilute oxidizing ambient anneal followed by an FGA reduces the charge at both interfaces.     

Thermal stability of Hf/sub x/Ta/sub y/N metal gate electrodes for advanced MOS devices

In this letter, the composition effects of hafnium (Hf) and tantalum (Ta) in Hf/sub x/Ta/sub y/N metal gate on the thermal stability of MOS devices were investigated. The work function of the Hf/sub x/Ta/sub y/N metal gate can reach a value of /spl sim/4.6 eV (midgap of silicon) by suitably adjusting the Hf and Ta compositions. In addition, with a small amount of Hf incorporated into a TaN metal gate, excellent thermal stability of electrical properties, including the work function, the equivalent oxide thickness, interface trap density and defect generation rate characteristics, can be achieved after a post-metal anneal up to 950/spl deg/C for 45 s. Experimental results indicate that Ta-rich Hf/sub x/Ta/sub y/N is a promising metal gate for advanced MOS devices.     

Aggressively scaled ultra thin undoped HfO/sub 2/ gate dielectric (EOT<0.7 nm) with TaN gate electrode using engineered interface layer

The ultrathin HfO/sub 2/ gate dielectric (EOT<0.7 nm) has been achieved by using a novel "oxygen-scavenging effect" technique without incorporation of nitrogen or other "dopants" such as Al, Ti, or La. Interfacial oxidation growth was suppressed by Hf scavenging layer on HfO/sub 2/ gate dielectric with appropriate annealing, leading to thinner EOT. As the scavenging layer thickness increases, EOT becomes thinner. This scavenging technique produced a EOT of 7.1 /spl Aring/, the thinnest EOT value reported to date for "undoped" HfO/sub 2/ with acceptable leakage current, while EOT of 12.5 /spl Aring/ was obtained for the control HfO/sub 2/ film with the same physical thickness after 450/spl deg/C anneal for 30 min at forming gas ambient. This reduced EOT is attributed to "scavenging effect" that Hf metal layer consumes oxygen during anneal and suppresses interfacial reaction effectively, making thinner interface layer. Using this fabrication approach, EOT of /spl sim/ 0.9 nm after conventional self-aligned MOSFETs process was successfully obtained.     

Effects of annealing on charge in HfO/sub 2/ gate stacks

This letter presents a systematic investigation of charge in HfO/sub 2/ gate stacks. Assuming that the majority of charge is associated with the stack interfaces, it is found that the charge at the HfO/sub 2//interfacial layer (IL) interface is negative while the charge at the Si/IL interface is positive. In general, the calculated charge densities at both interfaces are of order 10/sup 12/ cm/sup -2/. A forming gas anneal (FGA) reduces the interface charge greatly at both interfaces. However, the FGA temperature does not have much effect on the charge density. The effects of post deposition anneal at various temperatures and under various atmospheres are also studied. Its found that a high temperature dilute oxidizing atmosphere anneal reduces the charge at both interfaces.     

The electrical and material characterization of hafnium oxynitride gate dielectrics with TaN-gate electrode

Electrical and material characteristics of hafnium oxynitride (HfON) gate dielectrics have been studied in comparison with HfO/sub 2/. HfON was prepared by a deposition of HfN followed by post-deposition-anneal (PDA). By secondary ion mass spectroscopy (SIMS), incorporated nitrogen in the HfON was found to pile up at the dielectric/Si interface layer. Based on the SIMS profile, the interfacial layer (IL) composition of the HfON films appeared to be like hafnium-silicon-oxynitride (HfSiON) while the IL of the HfO/sub 2/ films seemed to be hafnium-silicate (HfSiO). HfON showed an increase of 300/spl deg/C in crystallization temperature compared to HfO/sub 2/. Dielectric constants of bulk and interface layer of HfON were 21 and 14, respectively. The dielectric constant of interfacial layer in HfON (/spl sim/14) is larger than that of HfO/sub 2/ (/spl sim/7.8). HfON dielectrics exhibit /spl sim/10/spl times/ lower leakage current (J) than HfO/sub 2/ for the same EOTs before post-metal anneal (PMA), while /spl sim/40/spl times/ lower J after PMA. The improved electrical properties of HfON over HfO/sub 2/ can be explained by the thicker physical thickness of HfON for the same equivalent oxide thickness (EOT) due to its higher dielectric constant as well as a more stable interface layer. Capacitance hysteresis (/spl Delta/V) of HfON capacitor was found to be slightly larger than that of HfO/sub 2/. Without high temperature forming gas anneal, nMOSFET with HfON gate dielectric showed a peak mobility of 71 cm/sup 2//Vsec. By high temperature forming gas anneal at 600/spl deg/C, mobility improved up to 256 cm/sup 2//Vsec.