Kinetic behavior of LiFePO4/C cathode material for lithium-ion batteries

The composite cathode materials of LiFePO₄/C were synthesized by spray-drying and post-annealing method. The crystalline structure and morphology of products were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The charge-discharge kinetics of LiFePO₄/C electrode was investigated using electrochemical impedance spectroscopy (EIS). The results show that the increment of the resistance has a close relation to the appearance of the FePO₄ phase during charge-discharge course, and that the ohmic resistance, charge transfer resistance and lithium-ion diffusion coefficients of the LiFePO₄/C electrode do not change much by extended cycling tests, implying a relatively superior cyclability of the battery. The effect of cell temperature on the electrochemical reaction behaviors of LiFePO₄/C electrode was also investigated using the EIS. It is confirmed that the effect of the cell temperature on the impedance results mainly from the enhancement of the lithium-ion diffusion at elevated temperatures.     

Synthesis of LiFePO4/C by solid-liquid reaction milling method

LiFePO₄/C was synthesized by the method of solid-liquid reaction milling, using FeCl₃·6H₂O, Li₂CO₃ and (NH₄)₂HPO₄ and glucose, which was used as reductant (carbon source). The samples were characterized by X-ray diffraction (XRD), scanning electron microscope (SEM), TG-DTA analysis, infrared absorption carbon-sulfur analysis and electrochemical performance test. The sample synthesized at 680 °C for 8 h showed, at initial discharge, a capacity of 155.8, 153.2, 148.5, 132.7 mAh g^− 1 at 0.2 °C, 0.5 °C, 1 °C and 3 °C rate respectively. The sample also showed an excellent capacity retention as there was no significant capacity fade after 10 cycles.     

A novel method for preparing LiFePO4 nanorods as a cathode material for lithium-ion power batteries

An effective method for synthesizing a one-dimensional nanostructure to improve the rate performance of LiFePO₄ as the cathode material for Li-ion power batteries is described. The crystal structure, composition, and morphology of the prepared LiFePO₄ were characterized by X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM), respectively. The reaction mechanism of the LiFePO₄ nanorods is discussed herein. Electrodes consisting of the LiFePO₄ nanorods have better rate discharge capacities over a potential range of 2.5-4.2 V (vs. Li⁺/Li). These results are attributed to the shorter distance of electron transport and the fact that ion diffusion in the electrode material is limited by the nanorod radius. Our results indicate that the prepared LiFePO₄ nanorods are promising cathode materials for Li-ion power batteries. This new process for synthesizing nanorod products from nanorod raw material can be extended to the preparation of other one-dimensional materials.     

Reaction mechanism and electrochemical performance of LiFePO4/C cathode materials synthesized by carbothermal method

Spray drying and carbothermal method was employed to investigate reaction mechanism and electrochemical performance of LiFePO₄/C cathode by using different carbon sources. Micro-structural variations of LiFePO₄/C precursors using different carbon sources were studied by Thermo-gravimetric (TG)/Differential Thermal Analysis (DTA). The LiFePO₄/C samples were characterized by X-ray diffraction (XRD) and Fourier transform infrared (FTIR) absorption spectroscopy. The results indicated that the crystallization temperature of LiFePO₄ was 453 °C, while the transform temperature was 539 °C from Li₃Fe₂(PO₄)₃ to LiFePO₄. At 840 °C, LiFePO₄/C sample with an excess of impurity phase Fe₂P gave much poorer electrochemical performance. The severe decomposition of LiFePO₄/C happened at 938 °C and generated impurity phases Li₄P₂O₇ and Fe₂P. The clear discharge platform of Fe₂P emerged at around 2.2 V.     

Synthesis of spindle-shaped nanoporous C–LiFePO4 composite and its application as a cathodes material in lithium ion batteries

In this work, LiFePO₄/C composites were prepared in hydrothermal system by using iron gluconate as iron source, and two feeding sequences during the preparation were comparatively studied. The morphology, crystal structure and charge–discharge performance of the prepared samples were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), and galvanostatic charge–discharge testing. The results showed that the feeding sequences and iron gluconate seriously affected the microstructures and electrochemical properties of the resulting LiFePO₄ cathodes in lithium ion batteries. The spindle-shaped LiFePO₄ with hierarchical microporous structure self-assembled by nanoparticles has been successfully synthesized by synthesis route B. In addition, the cell performance of the synthesized LiFePO₄ by synthesis route B was better than that of LiFePO₄ by synthesis route A. Specially at high rates, the superior rate performance of the spindle-shaped LiFePO₄/C microstructure (LFP/C-B) was revealed. And special reversible capacities of ∼118 and ∼95 mAh g⁻¹ were obtained at rates of 2 C and 5 C, comparing to ∼96 and ∼68 mAh g⁻¹ for LFP/C-A.     

Preparation and characterization of carbon-coated LiFePO4 cathode materials for lithium-ion batteries with resorcinol-formaldehyde polymer as carbon precursor

LiFePO₄/C composites were synthesized by two methods using home-made amorphous nano-FePO₄ as the iron precursor and soluble starch, sucrose, citric acid, and resorcinol-formaldehyde (RF) polymer as four carbon precursors, respectively. The crystalline structures, morphologies, compositions, electrochemical performances of the prepared powders were investigated with XRD, TEM, Raman, and cyclic voltammogram method. The results showed that employing soluble starch and sucrose as the carbon precursors resulted in a deficient carbon coating on the surface of LiFePO₄ particle, but employing citric acid and RF polymer as the carbon precursors realized a uniform carbon coating on the surface of LiFePO₄ particle, and the corresponding thicknesses of the uniform carbon films are 2.5 nm and 4.5 nm, respectively. When RF polymer was used as the carbon precursor, the material showed the highest initial discharge capacity (138.4 mAh g^− 1 at 0.2 C at room temperature) and the best rate performance among the four materials.     

Synthesis of FePO4·xH2O for fabricating submicrometer structured LiFePO4/C by a co-precipitation method

Amorphous hydrated iron (III) phosphate has been synthesized by a coordinate precipitation method from equimolecular Fe(NO₃)₃ and (NH₄)₂HPO₄ solutions at an elevated temperature. Hydrated iron (III) phosphate samples and the corresponding LiFePO₄/C products were characterized by XRD and SEM. The electrochemical behavior was studied by cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS). The LiFePO₄/C fabricated from as-synthesized FePO₄ delivered discharge capacities of 162.5, 147.3, 133.0, 114.7, 97.2, 91.3 and 88.5 mAh g⁻¹ at rates of 0.1C, 0.2C, 0.5C, 1C, 2C, 3C and 4C with satisfactory capacity retention, respectively.     

Synthesis,characterization and electrochemical performances of MoO2 and carbon co-coated LiFePO4 cathode materials

The MoO₂ and carbon co-coated LiFePO₄ cathode materials were synthesized by a combined technique of solid state synthesis and the sol–gel method. Phase compositions and microstructures of the products were characterized by X-ray powder diffraction (XRD), Raman, SEM and TEM. Results indicate that MoO₂ can sufficiently coat on the LiFePO₄ surface and does not alter LiFePO₄ crystal structure, and the existence of MoO₂ increases the graphitization degree of carbon. SEM and TEM images reveal that MoO₂ presence has little impact on LiFePO₄ particle size. The electrochemical behavior of cathode materials was analyzed using galvanostatic measurement and cyclic voltammetry (CV). The results show that the existence of MoO₂ improves electrochemical performance of LiFePO₄ cathode material in specific capability and low-temperature behavior. The apparent lithium ion diffusion coefficient increases with MoO₂ content and maximizes around the MoO₂ content of x=5 wt%. It has been had further proved that the higher electronic conductivity of MoO₂ and carbon enhances the lithium ion transport to improve the electrochemical performance of LiFePO₄ cathode materials.     

Synthesis and characterization of LiFePO4 cathode material dispersed with nano-structured carbon

Carbon-dispersed LiFePO₄ materials were routinely prepared by heating metal-salt-containing pastes of organogels to temperatures at 300 and 700 °C to benefit the intrinsic conductivity, and we ultimately discerned the optimized carbon content, 4.55 wt%. Carbon doping will decrease tap density of prepared cathode material and then bring about electrode preparing difficulty, so we tried different kinds of organogels to make out the densest carbon composite. They were polyacrylamide (PAM), sugar and phenolic resin. The most excellent pyrolyzed PAM paste was found increasingly electrochemical reversible, exhibiting 113.2 mAh/g at C/6 and 95 mAh/g at C/3. And we found a good cycliability of 95 mAh/g at 0.2 mA cm⁻² at room temperature. Seen from atomic force microscopy, this composite was far more different from other pyrolyzed pastes in morphology, which contained judicious designed hiberarchy and highly dispersed nanoparticles. Decreased 2θ in XRD spectra also showed the varied cell parameters, though no exact figures of the varied cell parameters could be given due to a potential existence of an unknown second phase with electrochemical activity.     

Emulsion drying synthesis of olivine LiFePO4/C composite and its electrochemical properties as lithium intercalation material

The electroactive LiFePO₄/C nano-composite has been synthesized by an emulsion drying method. During burning-out the oily emulsion precipitates in an air-limited atmosphere at 300 °C, amorphous or low crystalline carbon was generated along with releasing carbon oxide gases, and trivalent iron as a cheap starting material was immediately reduced to the divalent one at this stage as confirmed by X-ray photoelectron spectroscopy, leading to a low crystalline LiFePO₄/C composite. Heat-treatment of the low crystalline LiFePO₄/C in an Ar atmosphere resulted in a well-ordered olivine structure, as refined by Rietveld refinement of the X-ray diffraction pattern. From secondary electron microscopic and scanning transmission electron microscopic observations with the corresponding elemental mapping images of iron and phosphorous, it was found that the LiFePO₄ powders are modified by fine carbon. The in situ formation of the nano-sized carbon during crystallization of LiFePO₄ brought about two advantages: (i) an optimized particle size of LiFePO₄, and (ii) a uniform distribution of fine carbon in the product. These effects of the fine carbon on LiFePO₄/C composite led to high capacity retention upon cycling at 25 and 50 °C and high rate capability, resulting from a great enhancement of electric conductivity as high as 10⁻⁴ S cm⁻¹. That is, the obtained capacity was higher than 90 mAh (g-phosphate)⁻¹ by applying a higher current density of about 1000 mA g⁻¹ (11 C) at 50 °C.     

LiFePO4 cathode power with high energy density synthesized by water quenching treatment

A water quenching (WQ) method was developed to synthesize LiFePO₄ and C-LiFePO₄. Our results indicate that this synthesis method ensures improved electrochemical activity and small crystal grain size. The synthetic conditions were optimized using orthogonal experiments. The LiFePO₄ sample prepared at the optimized condition showed a maximum discharge capacity of 149.8 mAh g⁻¹ at a C/10 rate. C-LiFePO₄ with a low carbon content of 0.93% and a high discharge specific capacity of 163.8 mAh g⁻¹ has also been obtained using this method. Water quenching treatment shows outstanding improvement of the electrochemical performance of LiFePO₄.     

High-rate properties of LiFePO4/carbon composites as cathode materials for lithium-ion batteries

Electrochemical properties of LiFePO₄/carbon composites were investigated to achieve a high-rate lithium electrode performance. LiFePO₄/carbon composites were synthesized by a hydrothermal reaction of a solution of FeSO₄·7H₂O, H₃PO₄, and LiOH·H₂O mixed with carbon powders under nitrogen atmosphere followed by annealing under 1% H₂–99% Ar atmosphere. Particle size of the obtained LiFePO₄/carbon composites observed by scanning electron microscopy was less than 100 nm. At a high current density of 1000 mA g⁻¹, the LiFePO₄/carbon composites showed a high discharge capacity of 113 mA h g⁻¹, and a flat discharge potential plateau was observed around 3.4 V. The discharge capacity at the high current density, 85% of that at a low current density of 30 mA g⁻¹, is a quite high value for LiFePO₄ cathodes. Homogeneous microstructure consisting of small particles contributed to the high-rate properties of the LiFePO₄/carbon composites.     

Long-term cyclability of LiFePO4/carbon composite cathode material for lithium-ion battery applications

A simple high-energy ball milling combined with spray-drying method has been developed to synthesize LiFePO₄/carbon composite. This material delivers an improved tap density of 1.3 g/cm³ and a high electronic conductivity of 10⁻² to 10⁻³ S/cm. The electrochemical performance, which is especially notable for its high-rate performance, is excellent. The discharge capacities are as high as 109 mAh/g at the current density of 1100 mA/g (about 6.5C rate) and 94 mAh/g at the current density of 1900 mA/g (about 11C rate). At the high current density of 1700 mA/g (10C rate), it exhibits a long-term cyclability, retaining over 92% of its original discharge capacity beyond 2400 cycles. Therefore, the as-prepared LiFePO₄/carbon composite cathode material is capable of such large-scale applications as hybrid and plug-in hybrid electric vehicles.     

Properties of Li-graphite and LiFePO4 electrodes in LiPF6–sulfolane electrolyte

Sulfolane (also referred to as tetramethylene sulfone, TMS) containing LiPF₆ and vinylene carbonate (VC) was tested as a non-flammable electrolyte for a graphite |LiFePO₄ lithium-ion battery. Charging/discharging capacity of the LiFePO₄ electrode was ca. 150 mAh g⁻¹ (VC content 5 wt%). The capacity of the graphite electrode after 10 cycles establishes at the level of ca. 350 mAh g⁻¹ (C/10 rate). In the case of the full graphite |1 M LiPF₆ + TMS + VC 10 wt% |LiFePO₄ cell, both charging and discharging capacity (referred to cathode mass) stabilized at a value of ca. 120 mAh g⁻¹. Exchange current density for Li⁺ reduction on metallic lithium, estimated from electrochemical impedance spectroscopy (EIS) experiments, was j_o(Li/Li⁺) = 8.15 × 10⁻⁴ A cm⁻². Moreover, EIS suggests formation of the solid electrolyte interface (SEI) on lithium, lithiated graphite and LiFePO₄ electrodes, protecting them from further corrosion in contact with the liquid electrolyte. Scanning electron microscopy (SEM) images of pristine electrodes and those taken after electrochemical cycling showed changes which may be interpreted as a result of SEI formation. No graphite exfoliation was observed. The main decomposition peak of the LiPF₆ + TMS + VC electrolyte (TG/DTA experiment) was present at ca. 275 °C. The LiFePO₄(solid) + 1 M LiPF₆ + TMS + 10 wt% VC system shows a flash point of ca. 150 °C. This was much higher in comparison to that characteristic of a classical LiFePO₄ (solid) + 1 M LiPF₆ + 50 wt% EC + 50 wt% DMC system (T_f ≈ 37 °C).     

Preparation and characterization of nano-particle LiFePO4 and LiFePO4/C by spray-drying and post-annealing method

Pure, nano-sized LiFePO₄ and LiFePO₄/C cathode materials are synthesized by spray-drying and post-annealing method. The influence of the sintering temperature and carbon coating on the structure, particle size, morphology and electrochemical performance of LiFePO₄ cathode material is investigated. The optimum processing conditions are found to be thermal treatment for 10 h at 600 °C. Compared with LiFePO₄, LiFePO₄/C particles are smaller in size due to the inhibition of crystal growth to a great extent by the presence of carbon in the reaction mixture. And that the LiFePO₄/C composite coated with 3.81 wt.% carbon exhibits the best electrode properties with discharge capacities of 139.4, 137.2, 133.5 and 127.3 mAh g⁻¹ at C/5, 1C, 5C and 10C rates, respectively. In addition, it shows excellent cycle stability at different current densities. Even after 50 cycles at the high current density of 10C, a discharge capacity of 117.7 mAh g⁻¹ is obtained (92.4% of its initial value) with only a low capacity fading of 0.15% per cycle.     

Effect of CeO2-coating on the electrochemical performances of LiFePO4/C cathode material

The effect of CeO₂ coating on LiFePO₄/C cathode material has been investigated. The crystalline structure and morphology of the synthesized powders have been characterized by XRD, SEM, TEM and their electrochemical performances both at room temperature and low temperature are evaluated by CV, EIS and galvanostatic charge/discharge tests. It is found that, nano-CeO₂ particles distribute on the surface of LiFePO₄ without destroying the crystal structure of the bulk material. The CeO₂-coated LiFePO₄/C cathode material shows improved lithium insertion/extraction capacity and electrode kinetics, especially at high rates and low temperature. At −20 °C, the CeO₂-coated material delivers discharge capacity of 99.7 mAh/g at 0.1C rate and the capacity retention of 98.6% is obtained after 30 cycles at various charge/discharge rates. The results indicate that the surface treatment should be an effective way to improve the comprehensive properties of the cathode materials for lithium ion batteries.     

Synthesis and electrochemical properties of Co-doped Li3V2(PO4)3 cathode materials for lithium-ion batteries

Co-doped Li₃V_2−xCo_x(PO₄)₃/C (x = 0.00, 0.03, 0.05, 0.10, 0.13 or 0.15) compounds were prepared via a solid-state reaction. The Rietveld refinement results indicated that single-phase Li₃V_2−xCo_x(PO₄)₃/C (0 ≤ x ≤ 0.15) with a monoclinic structure was obtained. The X-ray photoelectron spectroscopy (XPS) analysis revealed that the cobalt is present in the +2 oxidation state in Li₃V_2−xCo_x(PO₄)₃. XPS studies also revealed that V⁴⁺ and V³⁺ ions were present in the Co²⁺-doped system. The initial specific capacity decreased as the Co-doping content increased, increasing monotonically with Co content for x > 0.10. Differential capacity curves of Li₃V_2−xCo_x(PO₄)₃/C compounds showed that the voltage peaks associated with the extraction of three Li⁺ ions shifted to higher voltages with an increase in Co content, and when the Co²⁺-doping content reached 0.15, the peak positions returned to those of the unsubstituted Li₃V₂(PO₄)₃ phase. For the Li₃V_1.85Co_0.15(PO₄)₃/C compound, the initial capacity was 163.3 mAh/g (109.4% of the initial capacity of the undoped Li₃V₂(PO₄)₃) and 73.4% capacity retention was observed after 50 cycles at a 0.1 C charge/discharge rate. The doping of Co²⁺into V sites should be favorable for the structural stability of Li₃V_2−xCo_x(PO₄)₃/C compounds and so moderate the volume changes (expansion/contraction) seen during the reversible Li⁺ extraction/insertion, thus resulting in the improvement of cell cycling ability.     

Preparation and electrochemical performance studies on Cr-doped Li3V2(PO4)3 as cathode materials for lithium-ion batteries

Cr-doped Li₃V_2−xCr_x(PO₄)₃/C (x = 0, 0.05, 0.1, 0.2, 0.5, 1) compounds have been prepared using sol–gel method. The Rietveld refinement results indicate that single-phase Li₃V_2−xCr_x(PO₄)₃/C with monoclinic structure can be obtained. Although the initial specific capacity decreased with Cr content at a lower current rate, both cycle performance and rate capability have excited improvement with moderate Cr-doping content in Li₃V_2−xCr_x(PO₄)₃/C. Li₃V_1.9Cr_0.1(PO₄)₃/C compound presents an initial capacity of 171.4 mAh g⁻¹ and 78.6% capacity retention after 100 cycles at 0.2C rate. At 4C rate, the Li₃V_1.9Cr_0.1(PO₄)₃/C can give an initial capacity of 130.2 mAh g⁻¹ and 10.8% capacity loss after 100 cycles where the Li₃V₂(PO₄)₃/C presents the initial capacity of 127.4 mAh g⁻¹ and capacity loss of 14.9%. Enhanced rate and cyclic capability may be attributed to the optimizing particle size, carbon coating quality, and structural stability during the proper amount of Cr-doping (x = 0.1) in V sites.     

Structure optimization and the structural factors for the discharge rate performance of LiFePO4/C cathode materials

Carbon coating and iron phosphides of high electron conductivity were introduced into the LiFePO₄ materials which were derived via a sol-gel method in order to improve the high discharge rate performance. The start constituents were FeC₂O₄·2H₂O, LiOH·H₂O, NH₄H₂PO₄ and ethylene glycol. Effects of the calcination temperature and the ethylene glycol on the structure and the electrochemical performance of the LiFePO₄ materials were investigated. Structure analyses showed that the addition of ethylene glycol caused an obvious decrease in the particle size of LiFePO₄. Calcination temperature and ethylene glycol jointly affected the formation of iron phosphides. Combining the electrochemical testing, it was found that, at low discharge rate, small particle size and high content of LiFePO₄ were much important for the capacity rather than the iron phosphides, and relative high content of Fe₂P (e.g. 8 wt.%) even worsened the capacity. However, with the increase of the discharge rate, the high electron conductive iron phosphides turned to play important role on the capacity. Fe₂P effectively increased both the reaction and diffusion kinetics and hence enhanced the utilization efficiency of the LiFePO₄ at high discharge rate. Combining relative small particle size, even 2 wt.% of iron phosphides could improve the high rate performance of LiFePO₄/C significantly.     

Process investigation, electrochemical characterization and optimization of LiFePO4/C composite from mechanical activation using sucrose as carbon source

LiFePO₄/C composite was synthesized by mechanical activation using sucrose as carbon source. High-energy ball milling facilitated phase formation during thermal treatment. TG-DSC and TPR experiments demonstrated sucrose was converted to CH_x intermediate before completely decomposed to carbon. Ball milling time, calcination temperature and dwelling time all had significant impact on the discharge capacity and rate performance of the resulted power. The optimal process parameters are high-energy ball milling for 2-4 h followed by thermal treatment at 700 °C for 20 h. The product showed a capacity of 174 mAh/g at 0.1C rate and around 117 mAh/g at 20C rate with the capacity fade less than 10% after 50 cycles. Too low calcination temperature or insufficient calcination time, however, could result in the residual of CH_x in the electrode and led to a decrease of electrode performance.